Product Brochures Fiber Crete Composite Castables

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Jemima Cook
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1 Product rochures Fiber rete omposite astables P.O. OX TL: +27 (016) THR RIVRS. RS FX: +27 (016) TLFOR STT LL: +27(0) UNNVILL -MIL: info@deltaref.com VRNIGING. RS Website:

2 Fiber rete omposite castables Introduction to Fiber rete omposite castables ackground We at elta Refractories have developed the Fiber rete range of castables for a very specific reason: our clients we needed a very strong castable with extreme thermal shock resistance properties. These castables find application in the industries where normal castables and bricks are failing due to a lack of sufficient thermal shock resistance properties and not enough mechanical strength at low, intermediate and high temperatures. Product Information The Fiber rete range of products are all composites of stainless steel and a ceramic matrix. The stainless steel needles provide the thermal shock resistance and the ceramic matrix acts as the binder system. The composition of the ceramic binder system and the grade and percentage stainless steel needles are parameters, which form part of product design in order to meet the specific needs of the end user. When we design the ceramic matrix, we may incorporate minerals and materials such as spinel, tabular alumina, corundum, fused alumina, andalusite, Si, zircon, zirconia, green chrome oxide, magnesia and others. The selection is of raw materials is influenced by the chemical and physical properties we aim to engineer into the final product. The same selection criteria are applied when selecting the grade and percentage stainless steel needles. Please contact our technical department for more information regarding the products and their properties as well as prices. These products are only supplied and sold as precast shapes. In order to make the precast, we require end user supplied drawings. Our ngineers will make drawings and after client approval, we can make moulds for the precast shapes. elow we list a few products we have designed and sold during the past few years. rand name elta Fiber rete 200 elta Fiber rete 201 elta Fiber rete 202 elta Fiber rete 203 elta Fiber rete 204 elta Fiber rete 206 elta Fiber rete 207 elta Fiber rete 208 elta Fiber rete 209 elta Fiber rete 210 escription Tabular alumina based ndalusite based luminium metal resistant Spinel based lkali resistant Tabular alumina and zirconia based Tabular alumina and zircon based Tabular alumina and magnesia based Tabular alumina and zirconia based Tabular alumina and green chrome oxide based Revised: 2013/07/17 Page 2 of 10

3 Fiber rete omposite castables Transfer ladle pouring Revised: 2013/07/17 Page 3 of 10

Fiber rete omposite castables asting ladle lip ring blocks 1 2 3 4 5 6 THIR NGL PROJTION 2546 2340 100 312 R 2000 R 1688 R 1758 70 82 160 R 1840 80 80 135 60 100 70 TIL OF LIFTING RINGS 75 O 30MM I

4 Fiber rete omposite castables asting ladle lip ring blocks THIR NGL PROJTION R 2000 R 1688 R R TIL OF LIFTING RINGS 75 O 30MM I 20MM T: 10/07/2013 RWN Y: L. GRFF RVISION No: 4 LINT: RLORMITTL N LINT RF NO: RWING No: N 07240/13 VOLUM: MTRIL: NSITY: m^3 LT FIR RT 200 RVISIONS: MSS: 3200 kg/m^ kg N TITL: NOT PPROV FOR MNUFTUR UNLSS SIGN T TIL OF SOKT FOR OLTS SIGNTUR TRNSFR LL LIP RING - SON TRIL Revised: 2013/07/17 Page 4 of 10

Fiber rete omposite castables Tundish corner pieces 1 2 3 4 5 6 O NOT SL THIR NGL PROJTION IF IN OUT SK 150 02 1090 150 5 01 60 788 70 150 60 270 200 180 300 ate: Material: 30/11/2011 rcelormittal -

5 Fiber rete omposite castables Tundish corner pieces O NOT SL THIR NGL PROJTION IF IN OUT SK ate: Material: 30/11/2011 rcelormittal - Vanderbijlpark elta Fibre rete 200 rawn y: lient Ref No: L. Greeff N kg Scale: 1:10 rawing No: 044/1/11 lient: Revision No: 1 Revision: 01 - imension 02 - imension Title: Volume: Mass: ensity: m^ kg/m^3 Fiber rete 5 egree Insert for V1 & V2, Tundish orners Revised: 2013/07/17 Page 5 of 10

6 Fiber rete omposite castables Torpedo slag stopper O NOT SL PROJTION IF IN OUT SK Item Number 3 elta Fibre rete elta ast 415 Material Quantity Volume Mass (Item) Mass (Quantity) ensity m^ kg kg kg/m^ m^ kg kg kg/m^3 76,1 02 O ,16 42, O ate: lient: Revision No: 1 rawn y: Scale: 18/10/2011 L. Greeff 1:25 rcelormittal Vanderbijlpark lient Ref No: V /1/11 rawing No: Title: Rev: 01 iameter 02 Material Torpedo Slag Retainer Revised: 2013/07/17 Page 6 of 10

7 F Lauders Fiber rete omposite castables Revised: 2013/07/17 Page 7 of 10

8 Fiber rete omposite castables opper launder bend Revised: 2013/07/17 Page 8 of 10

Fiber rete omposite castables Slag scrapers 1 2 3 4 5 6 THIR NGL PROJTION 185 O 30 70 300 700 300 160 130 770 770 270 270 700 70 T: 25/06/2013 RLORMITTL VNRIJL RWN Y: L.

9 Fiber rete omposite castables Slag scrapers THIR NGL PROJTION 185 O T: 25/06/2013 RLORMITTL VNRIJL RWN Y: L. GRFF RVISION No: 7 LINT: LINT RF NO: RWING No: N 114/7/13 VOLUM: MTRIL: LT FIR RT 200 NSITY: m^3 RVISIONS: MSS: 3200 kg/m^ kg N TITL: NOT PPROV FOR MNUFTUR UNLSS SIGN T SLGGING L - LT ONPT SIGNTUR Revised: 2013/07/17 Page 9 of 10

Product Brochures Fiber Crete Composite castables

Product Brochures Fiber Crete Composite castables Product rochures Fiber rete omposite castables P.O. OX 264334 TL: +27 (016) 422 9955 THR RIVRS. RS. 1935. FX: +27 (016) 422 9991 9 TLFOR STT LL: +27(0) 82 774 3632 UNNVILL -MIL: info@deltaref.com VRNIGING.