Belgium(at(the(top(of(Post(Shredder(Technology(to(achieve( the(weee(and(elv(recycling(objec?ves(! Jan!Vermoesen!

Transcription

1 Belgium(at(the(top(of(Post(Shredder(Technology(to(achieve( the(weee(and(elv(recycling(objec?ves(! Jan!Vermoesen!

2 Recycler Treatment((according(to(consumers ( wishes(((+((((maximizing(value( E3 E40 HMS

3 Content:( 1. Complexity(of(WEEE(/(ELV( 2. PST0performances! 3. Monitoring! 4. Conclusions!

4 ComposiEon(of(ELV(and(WEEE( ELV (Frenay et al., 2005) WEEE (cat. 2) (Cui et al., 2003) Ferrous % 68,5 38 Non ferrous % 8,5 28 Plastics % 16,5 19 Glass % 2,5 4 Wood % - 1 Fluids % 2,0 - Others % 2,0 10 EU-Objectifs % 95 (2015) 50 to 90 Worldwide!genera@on!of!e0scrap,!forecast!2015:!! 53!Mtonnes!(source!BIR)!! and!35!mtonnes!of!elv s!

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6 Changing(in(composiEon( WEEE:! 0 Lower!metal!content!due!to!miniaturiza@on! 0 Less!content!precious!metals! 0 More!complex!materials!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!

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8 Content:( 1. Complexity!of!DEEE!/!ELV! 2. PSTIperformances( 3. Monitoring! 4. Conclusions!

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11 Post(Shredder(Technology( 0 Proper!R&D:!Proper!combina@on!of!!!exis@ng!separa@on!techniques!and!!!machines!(#>15)! 0 Based!on!several!characteris@cs!of!the! materials:!weight,!density,!color,!magne@c! characteris@cs,!organic!composi@on,!! 0 Eddy!current,!air0tables,!Volume!reduc@on,!sink0 float,!vibra@on,!filter,!centrifugal!separa@on,! op@cal!separa@on,!infrared,!micro0organisms! (bacteria),!pyrolysis,!!! 0 100,000!t/y!installa@ons,!>70!different!outputs! 0 Belgium!at!top!of!the!world!!

12 Ferrous from 200 mm..to < 50 µm

13 (((((((((((From(rust( (((((((((((((((((((((((((((((((((((((((((.to(new(ore(for(steel(furnace(

14 From(a(mix(of(plasEcs( (((((((((((((((((((.to(pure(ps/abs/pp/pe(

15 From(fibers((mixt(PlasEcs/( texeles/wood/pur) ( From((((((((((((((((((.(To(construcEon(plates(

16 From(clean(mixture(of(stones(and(glass( (((((.to(construceon(material(

17 From(organic(material..(( (to(light(and( (heavy(quality( (SRF(( via(catalyec(cracking(to(hydro(carbon((

18 fine(polymetalic(concentrates ((((((( ( via(mechanical(separaeon(or(hydrometallurgy(and(even(bacteria(((( ( ( ( ( ( (.to(cu,(zn,(sn,(pb,(au(and(ag,(plaena,(paladium(

19 Small(cables(( The( poor (printed( circuit(boards,( containing(precious( metals((

20 White( goods( Refriger IaEon( equipi ment( Screens( Other( Lamps( Results( per(flux( of( materials( Legal( objeceves**( Ferrous(metal( 100%( 100%( 99,99%( 100%( 100%( 100%( 95%( NonIferrous( metals( 100%( 100%( 98,81%( 99,73%( 100%( 99,73%( 95%( PlasEcs( 97,81%( 99,13%( 91,30%( 91,94%( 100%( 94,54%( 50%(Recycling,( 80%(Recovery( Other( 62,83%( 66,62%( 91,13%( 52,39%( 94,86%( 73,13%( Recovery(by( fraceon( 91,81%( 97,09%( 92,95%( 87,40%( 95,11%( Legal(objecEves( 85%( 85%( 75%( 75%( 80%( (Source:!Recupel!2014)!! 0 Drivers!for!PST:!economics,!legal!objec@ves!and!ecology! 0 Recyclability!Benefit!Rate=!envir.!Gain!of!making!products! out!of!recoverd!materials:!2!@mes!beder!to!recycle! Plas@cs!than!to!Incinerate.! 0 FL:!Differen@ated!taxes!to!s@mulate!recycling!out!of!SR!

21 Content:( 1. Complexity!of!DEEE!/!ELV! 2. PST0performances! 3. Monitoring( 4. Conclusions!

22 EU(Benchmarking(ELV( Top Reuse and recovery % Reuse and Reuse and Reuse and Reuse and Reuse and Reuse and Reuse and Reuse and recycling % recovery % recycling % recovery % recycling % recovery % recycling % recovery % Reuse and recycling % 1 Lithuania Lithuania Bulgaria Bulgaria Liechtenstein Liechtenstein Austria Liechtenstein Germany Germany 2 Belgium Belgium Latvia Germany Austria Estonia Cyprus Slovakia Austria Danmark 3 Germany Germany Germany Slovakia Germany Germany Belgium Belgium Netherlands Belgium 4 Bulgaria Latvia Belgium Latvia Estonia Slovakia Slovakia Poland Finland Bulgaria 5 Cyprus Cyprus Sweden Belgium Sweden Belgium Bulgaria Estonia Norway Poland 6 Portugal Luxembourg Slovenia Slovenia Belgium Slovenia Estonia Cyprus Belgium Slovenia

23 ( WEEE( ELV( monitoring(system(reptool!!weeeforum! EMS!0!FEBELAUTO! audited( third!party!payed!by!recycler!or! Recupel! third!party!payed!by!febelauto! standard( EU0coverage! Belgian!coverage! results( in!batch!and!measured!

24 ELV(Monitoring(System((EMS)( 0 Only!Authorized!Treatment!Facility!(ATF)!that!can!treat! ELV s:!depollu@on,!deregistra@on!immatricula@on0nr,! destruc@on!of!the!car! 0 Internet!based! 0 Compliant!with!EU!and!Belgian!monitoring!obliga@ons! 0 Con@nuous!monitoring!of!mass!balance! 0 Online!calcula@on!of!recycling!targets! 0 Of!each!Authorized!Treatment!Facility! 0 Of!consolidated!figures!for!Belgium/Regions!

25 1! 2! 3! 1 0 product:!oil,!badery,!etc.! 0 process:!recycling,!recovery,!etc.! 0 percentage!! 2 nd!step:!dismantling!what!can!be!re0used!(e.g.!car!door)!!!re0use:!weight!new!car!!weight!car!wreck!at!shredder!! 3 rd! step:!shredder!+!pst:!rdc0methodology!

26 FEBELAUTOImethodology:( CalculaEon(shredder(recycling(%( 0 No!badge!shredder!tests.!Based!upon!an!individual!theore@cal!model!for! every!shredder.!(elv!is!not!the!only!input!into!the!shredder)!! 0 Standard!composi@on!of!vehicle!aler!depollu@on!and!dismantling! 0 Conserva@ve!hypothesis!for!separa@on!efficiencies!for!each!machine!!!Literature!/!insights!/!checked!with!experts! 0 Flowsheets!with!different!stages!in!the!installa@on! 0 Yearly!update!output!data!of!every!shredder! 0 Audit!complete!process!of!every!shredder!(shredder!+!flota@on!+!PST)!once! every!3!years.!

27 CalculaEon(model(I(separaEon(efficiency( shredder( 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% FerroC(kg) SHFC(kg) SLFC(kg) Ferro Al Cu Zn Pb PP PE PMMA ABS PET EPP PP=EPDM PolyurethaanC Rubber Textiel Glas

28 Inkomend shredder Ferro kg Inkomend materiaal kg Ferro 614 Ferro 604,6 Flotatie 3.0 Al 42 Al 0,0 Cu 9 Cu 0,0 Drijft Zinkt Zn 3 Zn 0,0 Ferrous Ferro 5% 95% Pb 6 Pb 0,0 Al 96% 4% PP 52 PP 0,1 Cu Non-ferrous 20% 80% PE 24 PE 0,0 Zn 2% 98% PMMA 7 PMMA 0,0 Pb 2% 98% ABS 5 ABS 0,0 PP 99% 1% PET 4 PET 0,0 PE 99% 1% EPP 4 EPP 0,0 PMMA 99% 1% PP-EPDM 5 PP-EPDM 0,0 Plastics ABS 99% 1% Polyuretha 3 Polyuretha 0,0 PET 99% 1% Rubber 32 Rubber 0,1 EPP 99% 1% Textiel 12 Textiel 0,0 PP-EPDM 99% 1% Glas 31 Glas 0,0 3 kg / l Foam Polyuretha 99% 1% Totaal 852 Totaal 605 kg Rubber Rubber 99% 1% Ferro 0,3 Textiles Textiel 99% 1% SLF Al 37,1 Glass Glas 90% 10% kg Cu 1,6 Ferro 3,1 Zn 0,1 Al 2,9 Pb 0,1 Cu 0,6 PP 10,3 Zn 0,2 PE 4,8 Pb 0,4 PMMA 1,3 PP 42,0 ABS 1,0 PE 19,4 PET 0,8 PMMA 5,4 EPP 0,8 ABS 3,9 PP-EPDM 1,0 PET 3,1 Polyuretha 0,0 EPP 3,1 Rubber 24,0 PP-EPDM 3,9 Textiel 0,2 Polyuretha 2,9 Glas 22,0 Rubber 8,0 Totaal 105 Textiel 11,5 Glas 6,1 > 3 kg / l Totaal 117 kg Ferro 5,8 SHF Al 1,5 kg Cu 6,6 Ferro 6,1 Flottation)3.0)gk)/l Zn 2,7 Al 38,6 Pb 5,4 Cu 8,2 PP 0,1 Zn 2,7 PE 0,0 Pb 5,5 PMMA 0,0 PP 10,4 ABS 0,0 PE 4,8 PET 0,0 PMMA 1,4 EPP 0,0 ABS 1,0 PP-EPDM 0,0 PET 0,8 Polyuretha 0,0 EPP 0,8 Rubber 0,2 PP-EPDM 1,0 Textiel 0,0 Polyuretha 0,0 Glas 2,4 Rubber 24,2 Totaal 25 Textiel 0,2 Glas 24,5 Totaal 130

29 Shredder(+(PST,(depolluEon(and(reuse( not(included((febelauto(2014)(

30 Belgian(results(I(EvoluEon(( OBJECTIVES OBJECTIVES 2015 ELVs in number ! ELVs in tons ! Reuse in tons ! Recycling in tons ! Recovery in tons ! Reuse and recycling in % 80 87,71 88,96 89,20! 85 Reuse and recovery in % 85 89,99 91,23 94,17! 95

31 Content:( 1. COBEREC!and!the!Recycling!Industry! 2. Complexity!of!DEEE!/!ELV! 3. PST0performances! 4. Monitoring! 5. Conclusions(

32 Conclusions(1/2( 0 WEEE!and!ELV s!become!more!complex.!more!difficult!to! separate!the!materials.! 0 PST!is!the!economic!alterna@ve!to!dismantling! 0 In!Belgium!up!to!97%!Recovery!(without!subsidy!or! interven@on!of!producers!responsibility!organiza@ons)! 0 Quan@ty!AND!Quality:!up!to!the!precious!metals! 0 Government!plays!big!role!in!s@mula@on!of!PST:!clever!tax! steering:!material0recycling,!compe@@ve!price!for!pst0residues! 0 Beau@ful!machines!run!dry:!Request!to!authority!to!close!the! circuit.!a!lot!of!weee!and!elv s!don t!end!in! transparant! circuit.!export!is!drain!of!materials:!return!of!elv s?!

33 Conclusions(2/2( 0 Need!for!EU!Level!Playing!Field!for!ELV0monitoring:! targets!are!a!cost!for!the!recycler!without!lpf!and!an! opportunity!with!lpf! ( WEEEI(Reptool( ELV( (EMSIFebelauto( strengths( very!realis@c!batch0test! once!the!model!done,!easy!follow0up!changes!in! process!and!input! ((!! More!appropriate!for!small!operators/volumes! ((!!!! weakness( expensive! composi@on!of!the!input! (( complexity! standard!efficiency!per!type!of!separa@on0 machine!

34 Thank(you(for(your(ajenEon!( COBEREC( (Jan(Vermoesen(