DELIVERY PROGRAMME SEMI-FINISHED PRODUCTS

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1 PA 6 G PA 6 G + Oil (Oilamid ) PA 6 G + Solid lubricant (Lubramid) PA 6 6/12 G (Calaumid 612) PA 12 G (Calaumid 0) PA 6 6/12 G-FE (Calaumid 612-FE) PA 12 G-FE (Calaumid 0-FE) POM PET PE PP PVC PTFE PEEK PEI DELIVERY PROGRAMME SEMI-FINISHED PRODUCTS PA6G Oilamid Lubramid 0 T Calaumid PA 6 PA 66 PA 12 E POM PET PEEK PTFE PE-HD PE-HMW PE-UHMW PVC-U PP-H P PA PA 66 GF PA 1 DELIVERY PROGRAMME SEMI-FINISHED PRODUCTS PE PP PVC PTFE PEEK PEI PA PA 6 G + Oil (Oilam PA 6 G + Solid lubricant (Lubra PA 6 6/12 G (Calaumid 6 PA 12 G (Calaumid 1 PA 6 6/12 G-FE (Calaumid 612 PA 12 G-FE (Calaumid 0 P

2 Certified quality management system according to DIN EN ISO 01 : 00 Updated Subject to change without notice! This delivery list renders all previous versions null and void!

3 1 Cut to size calculation made easy! Do you often need prices for cut to size pieces from sheet, rod or tube, and you don t want to inquire each time? Then we have the right solution for you! With our new online programme you can calculate the prices yourself on the internet for Cut sheets Strips (planed on two sides/all sides) Cut rods Cut tube Round blanks cut from sheets. Via an info function you can call up all information, short descriptions and technical values of the individual materials with a mouse click. And these are only some of the many useful functions. The simple, intuitive operation and the comprehensive help function make navigation easy and quickly lead to the desired results. Register online with us today at: and take advantage of our extensive web site. For further information, detailed catalogs are available: Info brochure Physical Values Info brochure Machined Parts Info brochure Semi-Finished Products Info brochure Designing with engineering Plastics Visit us on the internet at natural black black + = Additive anthracite anthracite + = Additive blue red green yellow grey natural (white) natural (similar to RAL 32)

4 Contents PA 6 G Oilamid Lubramid 0 T Calaumid 612 PA 6 G CC Calaumid 0 Calaumid 612-Fe Calaumid 0-Fe PA 6 PA 66 PA 66 GF PA 12 E POM-C PET PET-GL PEEK PEEK-GL PTFE PE-HD PE 0 PE-HMW PE 0 virginal PE 0 PE-UHMW PVC-U PP-H Material 3 sheets, rods, tubes Material 13 sheets, rods, tubes Material 17 rods Material 19 sheets, rods, tubes Material 24 sheets, rods Material 27 sheets, rods, tubes Material 32 sheets, rods, tubes Material 36 sheets, rods Material 39 sheets, rods Material 42 sheets, rods Material sheets Material 47 sheets, rods Material sheets, rods Material 53 sheets, rods

5 Description of materials PA 6 G Oilamid Lubramid 0 T 3 Polyamide 6 G (PA 6 G) PA 6 G is a cast polyamide which can be produced in unlimited sizes through direct polymerisation in molds. Compared to extruded PA 6, it has better physical properties such as higher tensile and impact strength, maximum stiffness and hardness, better wear resistance, lower moisture absorption and better dimensional stability. Application examples: idler wheels, guide wheels, sheaves, bushings, slider pads, gears. Colours: natural, black, black with MoS2, anthracite with MoS2, blue, red, green, yellow, grey Oilamid (PA 6 G+Oil) Oilamid is an innovative material with integrated lubrication produced through the modification of PA 6 G with oil, solid lubricants and stabilizers. Oilamid features up to 5-fold higher wear resistance in slide applications, has a low coefficient of friction in dry run and absorbs moisture to a lesser degree. It also has a lower coefficient of friction when running dry and fairly low moisture absorption. PA 6 G Oilamid Lubramid 0 T Calaumid 612 PA 6GCC Application examples: It is universally applicable for sliding and moving parts Colours: black, yellow, green, natural, red Lubramid 0 T Lubramid 0 T is the newest, self lubricating polyamide casting with integrated additives and solid lubricants. The combination of properties makes this material first choice where the slide characteristics of PE 0 are required, but simultaneously good wear behaviour and mechanical rigidity are demanded. Examples of applications: The material can be universally adopted for sliding and moving parts, in particular in drive and conveyor technology where excellent sliding behaviour is a priority. Colours: grey, red, green, natural

6 Description of materials Calaumid 612 PA 6GCC Calaumid 612 Calaumid 612 is a mixture of caprolactam and laurinlactam, produced by casting directly into molds. Compared to pure PA 6 G, it has better shock resistance and lower moisture absorption. Due to its shock resistance, Calaumid 612 is especially suited for applications with shock loads, such as gears or wheels. Colours: natural, black PA 6 G CC The quality of PA 6 G CC can be classified between PA 6 G and PA 6. Colours: natural, black, blue

7 Sheets of PA6G Oilamid Lubramid 0 T Calaumid 612 ρ = 1. g/cm 3 5 PA 6 G Oilamid Lubramid Calaumid = MoS2 Is the size you require not shown? We would be happy to manufacture your sizes, often at very short notice. Ask us. Thickness Tolerance in mm in mm / / / / / x 12 PA 6 G Oilamid 00 x 12 PA 6 G x 0 00 x 0 PA 6 G Oilamid Lubramid 0 x 0 PA 6 G Oilamid Lubramid PA 6 G Oilamid Lubramid 0 T Calaumid 612

8 Rods of PA6G Oilamid Lubramid 0 T Calaumid 612 ρ = 1. g/cm 3 PA 6 G Oilamid Lubramid Calaumid = MoS2 Is the size you require not shown? We would be happy to manufacture your sizes, often at very short notice. Ask us. Nominal size Tolerance ø in mm in mm PA 6 G Oilamid Lubramid / / / / / / / /

9 Rods of PA6G Oilamid Lubramid 0 T Calaumid 612 ρ = 1. g/cm 3 7 Nominal size Tolerance ø in mm in mm / / / / PA 6 G 00 0 Oilamid 00 0 Lubramid PA 6 G Oilamid Lubramid 0 T Calaumid 612

10 Tubes of PA6G Oilamid Lubramid 0 T Calaumid 612 ρ = 1. g/cm 3 PA 6 G Oilamid Lubramid Calaumid OD = Outer dia; ID = Inner dia Nominal size ø in mm OD ID PA 6 G Nominal size ø in mm OD ID 1 1 Nominal size ø in mm OD ID 1 1 Nominal size ø in mm OD ID

11 Tubes of PA6G Oilamid Lubramid 0 T Calaumid 612 ρ = 1. g/cm 3 9 Nominal size ø in mm OD ID Nominal size ø in mm OD ID Nominal size ø in mm OD ID Nominal size ø in mm OD ID Nominal size ø in mm OD ID PA 6 G Oilamid Lubramid 0 T Calaumid 612

12 Tubes of PA6G Oilamid Lubramid 0 T Calaumid 612 ρ = 1. g/cm 3 Nominal size ø in mm OD ID Nominal size ø in mm OD ID Nominal size ø in mm OD ID Nominal size ø in mm OD ID Nominal size ø in mm OD ID

13 Tubes of PA6G Oilamid Lubramid 0 T Calaumid 612 ρ = 1. g/cm 3 11 Nominal size Nominal size Nominal size PA6GCC ø in mm ø in mm ø in mm OD ID ID from to OD ID ID from to OD ID ID from to OD Tolerance OD Tolerance ID Tolerance Length Standard Length ø in mm mm mm mm mm min. max. min. max. min. max / ab upon request Is the size you require not shown? We would be happy to manufacture your sizes, often at very short notice. Ask us. All listed dimensions refer to finished sizes and are delivered with oversize. Please specify the finished dimensions on your inquiry or order.

14 Rods of PA6GCC ρ = 1. g/cm 3 PA 6 G CC Is the size you require not shown? We would be happy to manufacture your sizes, often at very short notice. Ask us. Nominal size Tolerance ø in mm in mm 00 0 PA 6 G CC PA 6 G CC +0.2/ / / / /

15 Description of materials Calaumid 0 13 Calaumid 0 (PA 12 G) Calaumid 0 is manufactured by an activated anion reaction. Finished and semi-finished parts are produced in a pressureless casting process from laurinlactam. This process makes it possible to produce a material with high molecular weight, optimum crystallinity and very low internal stress. Calaumid 0 is distinctive by its significantly low moisture absorption, superior dimensional stability coupled with high strength even at low temperatures, and an excellent chemical resistance. Calaumid 0 is the ideal longterm solution for bushings, bearings, rollers and wheels subjected to high loads and wear, coupled with a need for dimensional stability particularly when in direct contact with water. Calaumid 0 Colours: natural, black, yellow

16 Sheets of Calaumid 0 ρ = 1.03 g/cm 3 Calaumid 0 Is the size you require not shown? Cut pieces and planed strips on request. We would be happy to manufacture your sizes, often at very short notice. Ask us. Thickness Tolerance in mm in mm 00 x 0 Calaumid / / / /

17 Rods of Calaumid 0 ρ = 1.03 g/cm 3 Calaumid 0 Calaumid 0 Is the size you require not shown? We would be happy to manufacture your sizes, often at very short notice. Ask us. Nominal size Tolerance ø in mm in mm 00 0 Calaumid / / / / / / / / / / / /

18 Tubes of Calaumid 0 ρ = 1.03 g/cm 3 Calaumid 0 Is the size you require not shown? We would be happy to manufacture your sizes, often at very short notice. Ask us. OD = Outer dia; ID = Inner dia Nominal size 0 Nominal size 0 ø in mm Calaumid ø in mm Calaumid OD ID OD ID Listed dimensions have sufficient tolerance to machine to the nominal size.

19 Description of materials Calaumid 612-Fe Calaumid 0-Fe 17 Calaumid 612-Fe Calaumid 0-Fe The material variations of Calaumid -Fe have been specially developed for drive elements which must involve high torque values. The knurled metal core is completely covered with low viscosity melted mass. A uniform and tightly adhering bonding exists between core and casting, assuring an optimal and reliable power transfer. The casting consists of either Calaumid 612 or Calaumid 0 as requested. Colours: natural, black, yellow (Calaumid 0 casting only) Calaumid 612-Fe Calaumid 0-Fe

20 Rods of Calaumid 612-Fe Calaumid 0-Fe Calaumid 612-Fe Calaumid 0-Fe The standard length is 610 mm for Calaumid 612-Fe and 0 mm for Calaumid 0-Fe. Is the size you require not shown? We would be happy to manufacture your sizes, often at very short notice. Ask us. Nominal size steel core Calaumid ø in mm ø in mm 612-Fe Nominal size steel core Calaumid ø in mm ø in mm 612-Fe Nominal size steel core Calaumid ø in mm ø in mm 0-Fe Rough sawed discs upon request. Other Calaumid -Fe/steel core-diameter upon request. Standard core material: free cutting steel 9 SMn 28 K Core materials also available in: stainless steel V2A (1.) V4A (1.71) Aluminium Brass

21 Description of materials PA 6 PA66 PA66GF 19 Polyamide 6 (PA 6) Polyamide 6 is an extruded polyamide with high impact strength, but compared to PA 6 G and PA 66 it is less resistant to wear, absorbs more moisture and does not offer as good dimensional stability. Application examples: high impact stress parts such as gears, lightly loaded slider pads, hammer heads. Colours: natural (white), black Polyamide 66 (PA 66) Polyamide 66 is mainly used for smaller diameters. Compared to PA 6, PA 66 is harder and has better wear properties. It is often used for slider pads. The properties are similar to those of PA 6 G, but PA 6 G tends to be less expensive. PA 6 PA66 PA66GF Colours: natural, black Polyamide 66 + % Glass Fiber (PA 66 GF ) Compared to unreinforced PA 6.6, glass fiber reinforced nylon 6.6 shows better tensile and compressive strength, better stiffness and dimensional stability as well as less water absorption. Glass fiber reinforced nylon 6.6 is especially suitable for parts that are subject to high loads and parts that require better dimensional stability. Colour: black with % glass fiber

22 Sheets of PA 6 PA66 PA66GF ρ = 1.14 g/cm 3 PA 6 PA = GF Is the size you require not shown? We would be happy to manufacture your sizes, often at very short notice. Ask us. Thickness in mm Tolerance in mm 00 x 0 PA 6 00 x 610 PA 6 00 x 610 PA 6 Thickness in mm Tolerance in mm 00 x 0 PA x 610 PA x 610 PA ± 0.03 ± 0.05 ± / / / / / / / / / / / / / / / / / / Thickness in mm Tolerance in mm 00 x 0 PA / / /

23 Rods of PA 6 ρ = 1.14 g/cm 3 21 PA 6 Is the size you require not shown? We would be happy to manufacture your sizes, often at very short notice. Ask us. Nominal size Tolerance ø in mm in mm 00 0 PA 6 PA 6 Nominal size Tolerance ø in mm in mm 00 0 PA 6 PA 6 PA 6 PA66 PA66GF / / / / / / / / / / / / / / / / / / /

24 Rods of PA66 PA66GF ρ = 1.14 g/cm 3 ρ = 1. g/cm 3 PA = GF Is the size you require not shown? We would be happy to manufacture your sizes, often at very short notice. Ask us. Nominal size Tolerance 00 0 Nominal size Tolerance 00 0 ø in mm in mm PA 66 PA 66 ø in mm in mm PA 66 PA / / / / / / / / / / / / / / / / / / / / / /

25 Tubes of PA 6 ρ = 1.14 g/cm 3 23 PA 6 The table refers to 0 mm lengths. The standard length is 00 mm. Is the size you require not shown? We would be happy to manufacture your sizes. often at very short notice. Ask us. OD = Outer dia; ID = Inner dia Nominal size Tolerance Tolerance ø in mm in mm in mm OD ID OD ID / / / / / / / / PA 6 Nominal size Tolerance Tolerance ø in mm in mm in mm OD ID OD ID / / / / / / PA 6 PA 6 PA66 PA66GF

26 Description of materials PA 12 E Polyamide 12 E (PA 12 E) PA 12 E is a polyamide 12 manufactured by extrusion and has very high impact resistance and good wear resistance. Because of its low absorption of moisture the material has highly stable dimensions and changes its mechanical features only very slightly. However, since the material is available only in small quantities as semi-finished product with small dimensions, it is increasingly being replaced by Calaumid 0 (PA 12 G). Further differences to cast polyamide 12 lie in the lower wear resistance as well as inferior machining properties. Colours: natural (white), black

27 Sheets of PA 12 E ρ = 1.04 g/cm 3 PA 12 E Is the size you require not shown? We would be happy to manufacture your sizes, often at very short notice. Ask us. PA 12 E Thickness in mm Tolerance in mm x 0 x 0 PA 12 E PA 12 E / / / / / / /

28 Rods of PA 12 E ρ = 1.04 g/cm 3 PA 12 E Is the size you require not shown? We would be happy to manufacture your sizes, often at very short notice. Ask us. Nominal size Tolerance ø in mm in mm 00 0 PA12E PA12E / / / / / / / / / / / / /

29 Description of materials POM-C 27 Polyacetal (POM-C) Copolymerisate POM stands out due to its low moisture absorption. The material has a high ultimate bending strength and a high modulus of elasticity; it is stiff and tough and, in comparison to other thermoplastics, it has a lower creep. The sliding properties are good, but the wear resistance is less than with PA 6 G. Application examples: slider pads and gears in high moisture environments, electric insulating parts. POM-C Colours: natural (white), black

30 Sheets of POM-C ρ = 1.41 g/cm 3 POM-C Is the size you require not shown? Cut pieces and planed strips on request. We would be happy to manufacture your sizes, often at very short notice. Ask us. Thickness Tolerance in mm in mm 00 x 12 POM 00 x 12 POM 00 x 0 POM 00 x 610 POM 00 x 610 POM / / / / / / / / / / /

31 Rods of POM-C ρ = 1.41 g/cm 3 29 POM-C Is the size you require not shown? We would be happy to manufacture your sizes, often at very short notice. Ask us. POM-C Nominal size Tolerance 00 0 Nominal size Tolerance 00 0 ø in mm in mm POM POM ø in mm in mm POM POM / / / / / / / / / / / / / / / / / / / / / / / / /

32 Tubes of POM-C ρ = 1.41 g/cm 3 POM-C Is the size you require not shown? We would be happy to manufacture your sizes, often at very short notice. Ask us. OD = Outer dia; ID = Inner dia Nominal size Tolerance Tolerance 00 0 Nominal size Tolerance Tolerance 00 0 ø in mm in mm in mm POM POM ø in mm in mm in mm POM POM OD ID OD ID OD ID OD ID / / / / / / / / / / / / / /

33 Tubes of POM-C ρ = 1.41 g/cm 3 31 POM-C Nominal size Tolerance Tolerance ø in mm in mm in mm OD ID OD ID / / / / / / / / POM 0 POM

34 Description of materials PET PET-GL Polyethylentherephtalat (PET) PET is good for sliding applications. It has high mechanical resistance, very good creep resistance, a low coefficient of friction and good dimensional stability. Moisture absorption and creep are less than with POM. Its wear resistance is better than POM, but worse than PA 6 G and Oilamid. Colours: natural (white), black Polyethylentherephtalat (PET-GL) PET-GL has been specially formulated, by the inclusion of a solid lubricant in standard PET, for extremly high loaded sliding applications which require no lubrication. This special integral additive gives PET-GL a self-lubricating characteristic, which produces a very low coefficiant of friction allowing far higher load capacity, compared with standard PET, combined with very high wear resistance. PET-GL combines all the advantageous properties of the standard PET with its unique low friction properties. Colour: light grey

35 Sheets of PET PET-GL ρ = 1.37 g/cm 3 ρ = 1.43 g/cm 3 33 PET + + = GL Is the size you require not shown? Cut pieces and planed strips on request. We would be happy to manufacture your sizes, often at very short notice. Ask us. Thickness Tolerance in mm in mm 00 x 0 PET Thickness Tolerance in mm in mm 00 x 610 PET 00 x 610 PET PET PET-GL / / / / / / Thickness Tolerance in mm +0.2/ / / / /+5.5 in mm x 610 PET 00 x 610 PET / / / / / /

36 Rods of PET PET-GL ρ = 1.37 g/cm 3 ρ = 1.43 g/cm 3 PET + + = GL Is the size you require not shown? We would be happy to manufacture your sizes, often at very short notice. Ask us. Nominal size Tolerance ø in mm in mm PET PET PET PET / / / / / / / / / / / / / / / / /

37 Tubes of PET PET-GL ρ = 1.37 g/cm 3 ρ = 1.43 g/cm 3 PET + + = GL Is the size you require not shown? We would be happy to manufacture your sizes, often at very short notice. Ask us. OD = Outer dia; ID = Inner dia Nominal size Tolerance Tolerance ø in mm in mm in mm OD ID OD OD / / / / / / / / / / / / PET 0 PET PET 0 PET + + PET PET-GL

38 Description of materials PEEK PEEK GL Polyetheretherketone (PEEK) PEEK is a semi crystalline thermoplastic with excellent mechanical properties even at high thermal loads. The material s long-term service temperature of + 2 C and its excellent radiation and chemical resistance are convincing properties. The excellent sliding properties and its hydrolysis resistance complete the profile of this high performance material and make it perfect for almost all applications with high thermal and mechanical load. Colour: natural (similarly RAL 32) Polyetheretherketone (PEEK GL) PEEK GL is a variant of PEEK which is modified for parts particularly subjected to wear. Addition of carbon fibre, graphite and PTFE improve the slide and wear properties as well as the rigidity and form stability even under high thermal/ mechanical stress. The exceptional basic properties of PEEK remain thereby in place. Colour: black

39 Sheets of PEEK PEEK GL ρ = 1.32 g/cm 3 ρ = 1.48 g/cm 3 37 PEEK + + = GL Is the size you require not shown? We would be happy to manufacture your sizes, often at very short notice. Ask us. Thickness Tolerance in mm in mm / / / x 0 PEEK 00 x 0 PEEK 0 x 0 PEEK x 0 PEEK + PEEK PEEK GL

40 Rods of PEEK PEEK GL ρ = 1.32 g/cm 3 ρ = 1.48 g/cm 3 PEEK + + = GL Is the size you require not shown? We would be happy to manufacture your sizes, often at very short notice. Ask us. Nominal size Tolerance ø in mm in mm PEEK PEEK PEEK / / / / / / / / /

41 Description of materials PTFE 39 Polytetrafluorethylene (PTFE) Polytetrafluorethylene is a high crystalline thermoplastic with excellent sliding properties, an anti-adhesive surface and good insulating properties. Furthermore it has an almost universal chemical resistance and can be used over a large temperature spectrum. These advantages are contrasted by the disadvantages of low mechanical strength and high specific weight compared to other plastics. Typical parts made of PTFE are O-rings, test jacks, thread guides, or shaft seals. Colour: natural (white) PTFE

42 Sheets of PTFE ρ = 2.18 g/cm 3 PTFE Thickness Tolerance in mm in mm 0 x 0 PTFE /+0. 0/+0. 0/+1 0/+1.2 0/+1.5 0/+2. 0/ /+3. 0/+4. 0/ /+7. 0/ Tolerance length and width: + 3 % Available upon request: Sheets, cut to size and strips planed to finished size

43 Rods of PTFE ρ = 2.18 g/cm 3 41 PTFE All rods of 0 mm length are pressed products. All others are extruded. Is the size you require not shown? Nominal size Tolerance ø in mm in mm extruded 00 0 PTFE PTFE PTFE /+0.4 0/+0.8 0/+1.2 0/+1.6 0/+2.0 0/+2.4 0/+2.8 0/+3.2 0/+3.6 0/+4.0 0/+5.0 0/ Tolerance length: 0/+ mm Available upon request: Cut to size discs

44 Description of materials PE-HD (PE 0) Polyethylene (PE-HD) (PE 0) Polyethylene high density (HD) is a partially crystalline thermoplastic with good chemical resistance, high impact resistance and a low coefficient of friction, but with high sliding wear. These properties exclude it from applications with a high mechanical load and sliding requirements. Due to its good welding and thermoforming characteristics, as well as the good chemical resistance, PE-HD is used often in chemical and electroplating industries. Colours: black

45 Sheets of PE-HD ρ = 0.95 g/cm 3 43 PE-HD Thickness Tolerance in mm in mm ± 0.14 ± 0.17 ± 0. ± 0.23 ± 0.26 ± 0.32 ± 0.38 ± 0.44 ± 0.53 ± 0.68 ± 0.83 ± 0.98 ± 1.28 ± x 0 PE-HD PE-HD (PE 0) Tolerance length: 1.0/+5.0 mm Tolerance width: 1.0/+2.0 mm Available upon request: Sheets, cut to size and strips planed to finished size

46 Rods of PE-HD ρ = 0.95 g/cm 3 PE-HD Nominal size Tolerance ø in mm in mm 00 PE-HD / / / / / / / / / / / / / / / / / / / / / Tolerance length: 0/+3 %

47 Description of materials PE-HMW (PE 0 virginal) Polyethylene (PE-HMW) (PE 0 virginal) High molecular weight Polyethylene (HMW) is also a partially crystalline thermoplastic with an average molecular weight of minimum 0,000 g/mol. Because of its high molar mass, it has better sliding properties and is more wear resistant than PE-HD. Together with good toughness, it is suitable for moderately loaded components which are not subjected to high sliding wear. The material can, like PE-HD, be thermoformed and is weldable. PE-HMW is available in virginal and reprocessed grades. Colour: natural (white) PE-HMW (PE 0 virginal)

48 Sheets of PE-HMW (PE 0 virginal) ρ = 0.95 g/cm 3 PE-HMW Is the size you require not shown? We would be happy to manufacture your sizes, often at very short notice. Ask us. Thickness Tolerance in mm in mm 00 x 0 PE-HMW ± 0.3 0/+1.0 0/ Thickness 3 8 mm surface as extruded. Thickness 10 mm planed. Tolerance length: 0/+ mm Tolerance width: 0/+10 mm Available upon request: Sheets, cut to size and strips planed to finished size

49 Description of materials PE 0 (PE-UHMW) 47 Polyethylene ultra high molecular weight (PE 0) (PE-UHMW) Ultra high molecular weight Polyethylene (UHMW) is also a partially crystalline thermoplastic with an average molecular weight of minimum 4,0,000 g/mol. Due to its high molar mass, it has very good wear resistance, bending strength and is a good noise dampener. Furthermore, the very good impact resistance which it is known for remains intact even in temperatures as low as 0 C. Because of its excellent sliding properties and a low wear rate, this is the ideal material for moderately loaded components in sliding applications. PE-UHMW is available in virgin, reprocessed and anti-static grades. Colours: natural (white), black, green PE 0 (PE-UHMW)

50 Sheets of PE 0 (PE-UHMW) ρ = 0.94 g/cm 3 PE 0 virgin PE 0 repro. Thickness Tolerance in mm in mm 00 x 0 PE 0 virgin 00 x 0 PE 0 repro /+1.0 0/ Tolerance length: 0/+ mm Tolerance width: 0/+10 mm Available upon request: Sheets, cut to size and strips planed to finished size

51 Rods of PE 0 (PE-UHMW) ρ = 0.94 g/cm 3 49 PE 0 virgin Is the size you require not shown? We would be happy to manufacture your sizes, often at very short notice. Ask us. Nominal size Tolerance ø in mm in mm PE 0 PE 0 PE 0 virgin virgin virgin / / / / / PE 0 (PE-UHMW) Tolerance length: 0/+3 % Available upon request: Cut to size discs

52 Description of materials PVC-U Polyvinylchloride (PVC-U) Polyvinylchloride hard is an amorphous thermoplastic without a plasticizing agent. It has high hardness and stiffness as well as excellent chemical resistance. In its natural color, the material is transparent. PVC can be welded, glued and thermoformed very well. A disadvantage is the low service temperature range of max. C. The material is used often in chemical equipment and in the electroplating and photo industries. Typical parts made of PVC-U are pump components, fittings and valve bodies. Colours: black, grey (similar to RAL 11)

53 Sheets of PVC-U (extruded) ρ = 1.42 g/cm 3 51 PVC-U Thickness Tolerance in mm in mm 00 x 0 PVC-U ± 0.14 ± 0.17 ± 0. ± 0.23 ± 0.26 ± 0.32 ± 0.38 ± 0.44 ± 0.53 ± 0.68 ± 0.83 ± 0.98 ± 1.13 ± 1.28 ± PVC-U Tolerance length: 1.0/+5.0 mm Tolerance width: 1.0/+2.0 mm Available upon request: Sheets, cut to size and strips planed to finished size

54 Rods of PVC-U (extruded) ρ = 1.42 g/cm 3 PVC-U Nominal size Tolerance 00 Nominal size Tolerance 0 ø in mm in mm PVC-U ø in mm in mm PVC-U / / / / / / / / / / / / / / / / / / / / / / Tolerance length: 0/+3 % Available upon request: Cut to size discs

55 Description of materials PP-H 53 Polypropylene-H (PP-H) Polypropylene-H is a partially crystalline thermoplastic homopolymer with high stiffness and hardness as well as good chemical resistance. In comparison to other plastics, it is very light with a density of 0.91 g/cm 3. It is physiologically harmless and can be used in direct contact with food. Long term usage up to C is possible. In cold conditions, the material becomes brittle and impact sensitive. PP-H can be welded and machined and is used often in chemical equipment and in the electroplating and photo industries. Colours: grey (similar to RAL 32) PP-H

56 Sheets of PP-H (extruded) ρ = 0.91 g/cm 3 PP-H Thickness Tolerance in mm in mm 00 x 0 PP-H ± 0.14 ± 0.17 ± 0. ± 0.23 ± 0.26 ± 0.32 ± 0.38 ± 0.44 ± 0.53 ± 0.68 ± 0.83 ± 0.98 ± 1.13 ± 1.28 ± Tolerance length: 1.0/+5.0 mm Tolerance width: 1.0/+2.0 mm Available upon request: Sheets, cut to size and strips planed to finished size

57 Rods of PP-H (extruded) ρ = 0.91 g/cm 3 PP-H Nominal size Tolerance ø in mm in mm 00 PP-H / / / / / / / / / / / / / / / / / / / / / PP-H Tolerance length: 0/+3 % Available upon request: Cut to size discs

58 Saws α = Clearance angle ( ) γ = Rake angle ( ) v = Cutting speed (m/min) t = Clearance angle Values for circular saw without () Values for band-saw with () Use set saw blades! Drilling α = Clearance angle ( ) γ = Rake angle ( ) φ = Tip angle ( ) v = Cutting speed. (m/min) s = Feed (mm/u) The drilling machine angle of twist should be Turning α = Clearance angle ( ) γ = Rake angle ( ) χ = Setting angle ( ) v = Cutting speed. (m/min) s = Feed (mm/u) a = Depth of cut (mm) The tip radius should be 0.5 mm Milling α = Clearance angle ( ) γ = Rake angle ( ) v = Cutting speed (m/min) Feed up to 0.5 mm per cog Mill angle of twist from 0

59 Directions for machining 57 PA POM PET PE/ PP-H PVC PVDF PTFE PSU PEI PEEK reinforced materials α (10 ) (10 ) (10 ) ( ) 5 10 ( ) (10 ) 10 (10 ) 10 (10 ) 10 ( ) 10 ( ) ( ) γ 0 10 (0 8) 0 10 (0 8) 0 10 (0 8) 6 10 (2 8) 0 6 (0 5) 0 10 (0 8) 0 10 (0 4) 0 (0 4) 10 ( ) 0 (0 5) (10 ) v 0 (0 0) 0 (0 0) 0 (0 0) 0 (0 0) (0 0) (0 0) (0 0) (0 0) (0 0) 10 (0 0) 0 10 (0 0) t 24 (3 5/Inch) 24 (3 5/Inch) 24 (3 5/Inch) 24 (3 8/Inch) 36 (3 5/Inch) 24 (3 5/Inch) 24 (2 5/Inch) 24 (2 5/Inch) 24 (2 5/Inch) 24 (3 5/Inch) 24 (3 5/Inch) α γ φ v s α γ χ v s a to to to to to 10 to to to 10 to 10 to to 10 α γ v to 0 to 0 to 0 to 0 to 0 to 0 to 0 to 0 to 0 to 0 to Machining instructions: For the following dimensions / materials we recommend warming before sawing: before drilling in the centre: from Ø : PA 66 GF from Ø : PEEK-GF, PEEK-GL, POM-GF from Ø : PEEK-GF, PEEK-GL, POM-GF from Ø : PA 66 GF from Ø : PA 6 GF, PA 12 GF, PET from Ø : PA 66, PA 6 GF, PA 12 GF, PET from Ø 1: PA 6 G, PA 6/12 G, PA 12 G Use no cooling fluid/cutting oil. Danger of stress fracture! Use of hard metal/diamond tools recommended Pre-heat semi-finished product to about! Guideline for warming time: 5 6 min/mm diameter

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