Recycling Granules.»Re-used material for elasticity and safety!«
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1 Recycling»Re-used material for elasticity and safety!«
2 Package deals with Ready Build Profit from our new performance and service concept. Receive all products, which are necessary for realising your project, by a single-source delivery. Purchase Recycling from a single-source save time, costs and effort. Just a single delivery ensures that all system-relevant products are available for on-site use. more information on more information on more information on Coloured Recycling Polyurethane Landscaping EPDM 60 Shore A Infill EPDM Infill Bionic EPDM Mulch EPDM 90 Shore A TPE-V 90 Shore A Deco mm Installation mm Installation mm Infill mm Installation mm Installation mm Installation mm Installation Primer Binder Coating Spray Coating Sealing Line paint colour Adhesive Others Evergreen Artificial Turf Select your application. Choose the desired system. Get the right products from us. 2
3 Origin and quality of Recycling Recycled granules, that are used in the market, often come from different sources these can be subsequently distributed as sorted or unsorted (blended). Neither the sorted EPDM products nor the technical products through Melos normally originate from recycled used material. Rather they accrue during new production, e.g. as high-grade blended material. granules are typically extracted from fully retreaded tyres. Chemical composition of Recycling E P D M Ethylene-Propylene-Diene- is a synthetic rubber. The saturated main chain (M-) provides EPDM with excellent weather, UV and ozone resistance. Ethylene Propylene Diene S Styrol B Butadiene R In the market black recycling granules are frequently referred as SBR and are often associated with old tyres. However, upon closer examination it makes sense differentiate, since Styrol-Butadiene- (SBR) is a synthetic rubber with an unsaturated main chain (R-), that can be used for many applications (not merely tyres) as the basic rubber. For that reason, recycling granules are often made of a mixture of different basis ploymers. That can include SBR, EPDM and other rubbers. Recycling from technical virgin Recycling from used material material Post Industrial * Post Consumer Washing machine seals Seals, hoses and similar Tyre retreading EPDM grey EPDM black Technical Fiber Oversize material Class II Class III mm mm mm mm mm mm mm Powder * = All purchased post industrial products are normally sulphur-cured. However, with post industrial products the formulation does not underline Melos GmbH mm mm 3
4 Application areas of Recycling Re-used granules provide a wide range of applications and have been used for highly varied application areas for years. Recycling can be used as a cost effective option for fall protection tiles in combination with pigmented PU, as an infill for full pour sports surfacing systems, as prefabricated web material and for elastic layers in sports coverings and fall protection systems. Depending on the area of application, the granules are inserted loose, as an infill or in a bonded form. Areas of application Applications Sports venue construction Application area Recycling are often supplied as an elastic layer in sports surfacing. Here, the materials meet the required elastic and (impact) damping properties. Playgrounds, fall protection substructure Recycling are also often supplied as an elastic layer leisure surfacing. Here, the materials meet the required elastic and (impact) damping properties. Artificial Turf The material is used on some artificial turf systems as an elastic layer underneath the artificial turf. Another application area is the use as infill granules in artificial turf systems. Stables, fall protection mats Recycling are used in stalls as paddock mats or as trailer coatings. They ensure good, safe footing for the animals. Backsp in shooting ranges With its visco-elastic and force-absorbing properties, the material is also used as a backsp in shooting areas. Road construction Recycling are used in road construction projetcs there the modified asphalt is mixed and installed as low-noise asphalt or as a filler in elastic layers. Ship decks Floor coverings, that come in contact with water and other fluids, are often manufactured as recycled granules provide skid resistance in these applications. Products Products EPDM grey EPDM black Technical Class II Class III Powder Applications Sports venue construction Playgrounds, fall protection substructure Artificial Turf Stables, fall protection mats Backsp in shooting ranges Road construction Ship decks 4
5 Material properties of Recycling Products EPDM grey EPDM black Technical Class II Class III Powder Description Comparison with Technical Blend of technical EPDM products Blend of technical rubber products A short-fibred material A long-fibred material A blend of fibres and granules Blend of technical rubber products Origin Production blend from new fabrication of demanding technical rubber products Recycling fibres from full tyre retreading : Full tyre retreading : Techn. rubber By-products Typical grain size Grain size mm Grain size mm Grain size mm Grain size mm Grain size mm Grain size mm Grain size mm Grain size class II Grain size class III Typical bulk density in g/l <400 3 < (approx. ± ) 1,2 = available 1 = The bulk density of a material is the weight per volume unit of the bulk material. Bulk density measured as per DIN EN ISO 60: Determination of the apparent density of moulding material that could flow through a standardised funnel. 2 = Due the material origin and / or fluctating composition can be subject significant fluctuations. ³ = Approximate value; standardised measurement of the bulk density not possible on Class II and Class III. 5
6 Typical grain size distribution of Recycling Sieve curve comparison of available products mm EPDM grey + Technical mm Technical 0,5 mm mm 11% 1,5 mm 29% 4 0,5 mm mm 1% 1,5 mm 7% 4 mm 2,5 mm through 2,5 mm 0,5 1,5 2,5 >2,5 mm 19% 2,5 mm 3,0 mm 24% 0,5 1,5 2,5 3,0 3,5 4,0 >4,0 3,5 mm 13% 4,0 mm 6% through 4,0 mm mm EPDM black + Technical mm Technical 0,5 mm mm 2% 1,5 mm 11% mm 2,5 mm 26% 4 0,5 mm mm 1,5 mm 4% mm 12% 2,5 mm 22% 4 3,0 mm 23% 0,5 1,5 2,5 3,0 3,5 4,0 >4,0 3,0 mm 24% 0,5 1,5 2,5 3,0 3,5 4,0 4,5 >4, 5 3,5 mm 12% 3,5 mm 19% 4,0 mm 4,0 mm 11% through 4,0 mm 1% 4,5 mm through 4,5 mm 3% mm mm mm 4% 4 3,0 mm 14% 4,0 mm 5,0 mm 26% 6,0 mm 17% 3,0 4,0 5,0 6,0 >6,0 through 6,0 mm 14% 1 The bar chart of the demonstrated particle size distribution curve states the average values in mm, measured with an optical grain size measurement system in conformity with DIN
7 Everything from a single source Research and Development Sales and Support Comprehensive laborary equipment Chemical-technical expertise Development according cusmer specifications Coordinated material compatibility High availability and adherence delivery times Short reaction times Flexible and cusmer-focused Well-structured process flows Production Flexible Logistics Experienced personnel Modern machine technology High, flexibly adapted capacity Continuous quality assurance Diverse packaging means Individual labelling Order-based and make--sck production Individual order picking Sacks, palettised Big Bags PE sacks (20 kg / 25 kg) Loading weight: 00-1,125 kg UV-stable shrink foil On industrial disposable pallets, WxD in mm: 1,200 x 00 Disposable Big-Bag WxHxD in mm: 950 x (1,350-00) x 950 Filling weight: as standard 800 kg / 00 kg PP fabric with four handling hooks On industrial disposable pallets, WxD in mm: 00 x 00 Optionally with shrunk LDPE hood (low density polyethylene hood) 7
8 granules Melos GmbH Bismarckstrasse Melle Germany Phone Fax info@melos-gmbh.com /2016
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