Ground Precision Components

Size: px
Start display at page:

Download "Ground Precision Components"

Transcription

1 E2 Ground Precision Components

2 Ground Precision Components FIBRO Precision Components cover a very wide range of materials, shapes and sizes and thus permit virtually unrestricted selection even to highly individual requirements. At Hassmersheim and also abroad, stock levels of Precision Components reach sevendigit figures. It is therefore quite likely that your particular choice will be available for immediate delivery. Should this not be the case then our flexible batch production schedules will ensure that delays are kept to a minimum. Batch production in our interpretation not only spells prompt delivery but also exceptional quality. Starting with the arrival inspection of raw materials, every single manufacturing operation on FIBRO Precision Components is followed by a quality check. Lastly, an uncompromising final inspection of each and every part guarantees that the trade mark FIBRO is and remains synonymous with Quality. Tool life, production cost and work quality are to a large extent a function of tooling material selection versus strip stock characteristics and ancillary process conditions. A judicious choice from the wide range of materials for our punches and matrices will be facilitated by the orientation guide in this catalogue. Listing the principal characteristics of each material together with selection criteria, it is intended to help customers make the right choice. Our experienced tooling specialists will assist you with further detailed information. In keeping with the basic tenet of our firm, every effort is made to ensure that design, performance potential and quality of FIBRO Precision Components keep well abreast with latest technological developments. In view of the fact that a large portion of the Precision Components programme consists of punches and matrices, the importance of alignment in the operational die must be emphasized. Unless this requirement can be met to a high degree of accuracy, even the finest efforts in design and in the toolroom must fail! Die alignment ultimately depends on the guides FIBRO Die Sets and Guide Elements were developed and are made with this postulate in mind. E3

3 Contents E E24 Comparative graphs Punch VDI 3374 E E25 Precision components - Description of materials Insert sleeve with thrust pin VDI 3374 Shape A 222. E E26 Punch DIN 9861 Shape DA Insert sleeve with thrust pin VDI 3374 Shape B 223. E E27 Punch DIN 9861 Shape D / ISO 6752 Punch with tapered head 30, Shape D 224. E E28 Punch DIN 9861 Shape CA Punch with tapered head 30, Shape C 225. E E30 Punch DIN 9861 Shape C Punch with tapered head, Shape D 274. E E31 Punch similar to DIN 9861 Shape CA Piloted counterbore for tapered- head punch 275. E E32 Punch similar to DIN 9861 Shape C Punch with tapered head, blank E4

4 Contents E E41 Punch with tapered head, stepped, round Punch with ejector pin, stepped, short point E E42 Punch with tapered head, blank, with ejector pin Punch with ejector pin, stepped, long point E E45 Punch with tapered head, stepped, round, with ejector pin Punch similar DIN 9844, Shape A E E46 Punches - Mounting guidelines Punch similar DIN 9844, Shape B 220. E E47 Punch DIN 9844, Shape A Punch similar DIN 9861, Shape D 221. E E48 Punch DIN 9844, Shape B Punch similar DIN 9861, Shape C 266. E E51 Punch similar to VDI 3374 Ball lock punch, blank, light duty 267. E E52 Punch with ejector pin Ball lock punch, stepped, round, light duty E5

5 Contents E E61 Ball lock punch, stepped, square, light duty Ball lock punch, stepped, slot, with ejector pin, light duty E E62 Ball lock punch, stepped, rectangular, light duty Ball lock punch, stepped, rectangle with radiussed corners, with ejector pin, light duty E E63 Ball lock punch, stepped, slot, light duty Ball lock punch, punch larger than shaft, blank, light duty E E64 Ball lock punch, stepped, rectangle with radiussed corners, light duty Ball lock punch, punch larger than shaft, round, light duty E E65 Ball lock punch, blank, with ejector pin, light duty Ball lock punch, punch larger than shaft, square, light duty E E66 Ball lock punch, stepped, round, with ejector pin, light duty Ball lock punch, punch larger than shaft, rectangular, light duty E E67 Ball lock punch, stepped, square, with ejector pin, light duty Ball lock punch, punch larger than shaft, slot, light duty E E68 Ball lock punch, stepped, rectangular, with ejector pin, light duty Ball lock punch, punch larger than shaft, rectangle with radiussed corners, light duty E6

6 Contents E E77 Ball lock punch, punch larger than shaft, blank, with ejector pin, light duty Ball lock punch, blank, heavy duty E E78 Ball lock punch, punch larger than shaft, round, with ejector pin, light duty Ball lock punch, stepped, round, heavy duty E E79 Ball lock punch, punch larger than shaft, square, with ejector pin, light duty Ball lock punch, stepped, square, heavy duty E E80 Ball lock punch, punch larger than shaft, rectangular, with ejector pin, light duty Ball lock punch, stepped, rectangular, heavy duty E E81 Ball lock punch, punch larger than shaft, slot, with ejector pin, light duty Ball lock punch, stepped, slot, heavy duty E E82 Ball lock punch, punch larger than shaft, rectangle with radiussed corners, with ejector pin, light duty Ball lock punch, stepped, rectangle with radiussed corners, heavy duty E E83 Ball lock pilot pin, with tapered tip, light duty Ball lock punch, blank, with ejector pin, heavy duty E E84 Ball lock pilot pin, with parabolic tip, light duty Ball lock punch, stepped, round, with ejector pin, heavy duty E7

7 Contents E E93 Ball lock punch, stepped, square, with ejector pin, heavy duty Ball lock punch, punch larger than shaft, slot, heavy duty E E94 Ball lock punch, stepped, rectangular, with ejector pin, heavy duty Ball lock punch, punch larger than shaft, rectangle with radiussed corners, heavy duty E E95 Ball lock punch, stepped, slot, with ejector pin, heavy duty Ball lock punch, punch larger than shaft, blank, with ejector pin, heavy duty E E96 Ball lock punch, stepped, rectangle with radiussed corners, with ejector pin, heavy duty Ball lock punch, punch larger than shaft, round, with ejector pin, heavy duty E E97 Ball lock punch, punch larger than shaft, blank, heavy duty Ball lock punch, punch larger than shaft, square, with ejector pin, heavy duty E E98 Ball lock punch, punch larger than shaft, round, heavy duty Ball lock punch, punch larger than shaft, rectangular, with ejector pin, heavy duty E E99 Ball lock punch, punch larger than shaft, square, heavy duty Ball lock punch, punch larger than shaft, slot, with ejector pin, heavy duty E E100 Ball lock punch, punch larger than shaft, rectangular, heavy duty Ball lock punch, punch larger than shaft, rectangle with radiussed corners, with ejector pin, heavy duty E8

8 Contents E E111 Ball lock pilot pin, with tapered tip, heavy duty Punch, blank, with ejector pin, ISO E E112 Ball lock pilot pin, with parabolic tip, heavy duty Punch, stepped, round, with ejector pin, ISO E E113 Punch, blank, ISO 8020 Punch, stepped, square, with ejector pin, ISO E E114 Punch, stepped, round, ISO 8020 Punch, stepped, rectangular, with ejector pin, ISO E E115 Punch, stepped, square, ISO 8020 Punch, stepped, slot, with ejector pin, ISO E E116 Punch, stepped, rectangular, ISO 8020 Punch, stepped, rectangle with radiussed corners, with ejector pin, ISO E E117 Punch, stepped, slot, ISO 8020 Pilot pin with tapered tip, ISO E E118 Punch, stepped, rectangle with radiused corners, ISO 8020 Pilot pin with parabolic tip, ISO 8020 E9

9 Contents E E135 Pilot unit to Mercedes-Benz Standard Matrix with shoulder, blank, ISO E E136 Matrix without shoulder, blank, ISO 8977 Matrix with shoulder, round, ISO E E138 Matrix without shoulder, round, ISO 8977 Matrix with shoulder, square, ISO 8977 Anti-rotation elements E Matrix with shoulder, rectangular, ISO 8977 E E E142 Matrix without shoulder, square, ISO 8977 Matrix with shoulder, slot, ISO E E144 Matrix without shoulder, rectangular, ISO 8977 Matrix with shoulder, rectangle with radiussed corners, ISO E E146 Matrix without shoulder, slot, ISO 8977 Matrix without shoulder, blank, Automotive Standard E E147 Matrix without shoulder, rectangle with radiussed corners, ISO 8977 Matrix without shoulder, round, Automotive Standard E10

10 Contents E E156 Matrix without shoulder, square, Automotive Standard Matrix without collar, cylindrical E E157 Matrix without shoulder, rectangular, Automotive Standard Matrix with collar, cylindrical E E158 Matrix without shoulder, slot, Automotive Standard Matrix without collar, conical E E159 Matrix without shoulder, rectangle with radiused corners, Automotive Standard Matrix with collar, conical 262. Guide bush for punch DIN 9845, Shape C E152 Standardised special shapes E E E166 Guide bush for punch ISO 8978 Dynamic stripping element (DAE) 260. E E169 Matrix without collar, DIN 9845 Shape A Matrix without collar for dynamic stripper (DAE), blank 261. E E170 Matrix with collar, DIN 9845 Shape B Matrix with collar for dynamic stripper (DAE), blank E11

11 Contents E E180 Matrix without collar for dynamic stripper (DAE), round ACCU-LOCK Fixture device for ball- lock punches, heavy duty E E182 Matrix with collar for dynamic stripper (DAE), round Triangle retainer, for punches ISO 8020 without anti-rotation element E E183 Triangle retainer for ball-lock punches, light duty Triangle retainer, for punches ISO 8020 with anti-rotation element E175 E184 Triangle retainer for ball-lock punches, heavy duty Accessories for retainers, triangular, for punches ISO E E184 Triangle retainer for ball-lock punches, light duty Pressure plate E177 E185 Triangle retainer for ball-lock punches, heavy duty Accessories for punches E E186 Accessories for Retainers, triangular, for Ball-Lock Punches Stripping unit for punches E E187 ACCU-LOCK Fixture device for ball- lock punches, light duty Stripping unit - Pressure plate E12

12 Contents E E198 Stripping unit - Mounting plate FIBROZIPP E E200 Elastomer Stripper Liner bush for dowel pin, for bonding E E201 Washer Liner bush for dowel pin, for push fit High-Precision special parts to customer s drawings E Dowel pin similar to DIN EN ISO 8734 E E E203 Punch without head, square / rectangular, Shape A Dowel pin according to DIN EN ISO E E204 Punch with head, square / rectangular, Shape B Drill bush with collar, DIN 172, Shape A E E205 Dowel pin with internal extracting thread, similar to DIN EN ISO 8735 Drill bush without collar, DIN 179, Shape A E /2. E206 Dowel pin with internal extracting thread, according to DIN EN ISO 8735 Gauge pin DIN 2269 E13

13 Contents E208 Gauge pin holder E208 Wooden box E208 Wooden box E209 Gauge pin with handle E209 Gauge pin with handle E209 Gauge pins - boxed set E209 Gauge pins - boxed set E210 Punching and embossing unit with matrix for punched holes and self tapping screws E14

14 Comparative Graphs Compressive strength (0,2 proof stress) Flexural strength Hardness Vickers E15

15 FIBRO Punches and Matrixes Description of Materials WS = Alloy Tool Steel Characteristics: Application Field: Material No , , or similar. Hard and tough tool steel, medium wear resistance. Piercing/blanking dies for mild steel, low carbon steels, non-ferrous metals, plastics, paper. WS = material code number = 1 e.g. = HWS = High Carbon High Chrome Tool Steel (12% Cr) Characteristics: Application Field: Material No , or similar. High resistance to wear. Piercing/blanking dies of all types, trim dies, for all carbon steels, alloy steels, non-ferrous metals, plastics, paper. HWS = material code number = 2 e.g. = = High Speed Steel Characteristics: Application Field: Material No or similar. High wear resistance; high tempering curve permits certain surface treatments. Piercing/blanking dies of all types for tough materials e.g. spring steel, lamination steels, and abrasive papers as well as plastics. = material code number = 3 e.g. = ASP 23 = High Speed Steel on Powder-Metallurgic Basis ASP 2023 Characteristics: Application Field: High wear resistance greater toughness due to excellent homogenity. Same as. ASP 23 ASP 2023 = material code number = 6 e.g. = HST = High Speed Steel, Nitrided Characteristics: Application Field: High wear resistance reduced galling tendency on account of nitrides infused into top layer of material. Piercing/blanking dies of all types for very hard and abrasive materials. HST = material code number = 4 e.g. =

16 FIBRO Punches and Matrixes Description of Materials HZ = Hard-coated Tooling Components for High-Performance Carrier Materials: Properties: Applications: Carrier Properties: Applications: HZC Composite Vapour Deposition (CVD) TIC-TIN Coating Material No and etc. HCHC Material No and etc. The titanium carbide substrate provides a pressure-resistant bond with the carrier metal, while the outer layer of titanium nitride offers the well-known advantages of optimum tribologic behaviour in contact with the stamping stock. By virtue of its outstanding wear resistance, the TIN-layer largely eliminates seizing and cold welding problems in stamping. Surface Hardness: approx HV 0,05 Coating Thickness: 5 to 8 μm approx. All tooling components subject to high demands on wear resistance and performance, especially punches in progression/combination tools, as well as cold extrusion punches etc. Owing to distorsion problems, TIC-TIN is not recommanded for parts with a length/thickness ratio than 20:1. TIC-TIN = material code number = 5 e. g. = HZN Titanium Nitride Coating TIN-PVD (physical vapour deposition). Material No and etc. HCHC Material No (HCHC-steels are of conditional suitability) The TIN-coating offers excellent frictional characteristics but its compressive strength remains inferior to TIC-TIN deposits. The TIN-deposition process can be applied to partial, selected areas of the tooling component. Surface Hardness: approx HV 0,05 Coating Thickness: 2 4 mm < Ø 20 = 1,5 mm ± 20 % Tooling for thin stamping stock such as cold rolled spring steel, zinc-galvanized sheet and strip, copper-beryllium bronze, german silver, and solenoid lamination steels. Note that the ratio stock thickness to punch point diameter should not exceed 1:3. TIN = material code number = 0 e. g. = HM = Tungsten Carbide Characteristics: Application Field: Hard-sintered carbide on WC-basis and of recognized properties; produced by powder-metallurgic processes, FIBRO s exclusively used HIP-densified carbide exhibits much enhanced flexural strength and reduced residual porosity. Die components for highest performance and very large stamping volumes for altogether ultimate demands on tool life. HM = material code number = 9 e. g. = NWA = Hot-Work Tool Steel Suitable for Nitriding Material No or similar. Characteristics: Chrome-Molybdenum-Vanadium hot working die steel; core strength: L 1400 N/mm 2 ; temperature resistant up to 650 C; surface hardness (nitrided) ^ 950 HV 0,3. Application Field: Ejector pins for pressure diecasting, injection- and compression moulding processes, and generally for work at elevated temperatures. NWA = material code number = 8 e. g. = E17

17 Punch DIN 9861 Shape DA 222. d 2 Y l 1 +0,5 +0,2 k radiussed d 1h Punch DIN 9861 Shape DA Gradation d 1 d 1 d 2 k l Hardness: Shaft 64 ± 2 HRC Head 52 ± 3 HRC HST Hardness: Surface 950 HV 0,3 Head 52 ± 3 HRC HZ - TIN () Hardness: Surface 2300 HV 0,05 Head 52 ± 3 HRC Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Shaft precision ground. Head hot upset-forged and tempered. Residual upset bulge below head normally much smaller than permissible acc. to DIN d 4 : For d 1 < 1 mm d 4 =d 1 + 0,02 For d 1 1 mm d 4 =d 1 + 0,03 Stock lenghts: 71, 80, 100 mm. other lengths and diameters on request! Note: Punches are also available without head Ordering Code (example): Punch DIN 9861 Shape DA =222. Material MAT = 3. Shaft diameter d mm = Length l 1 71 mm = 071 = E18

18 Punch DIN 9861 Shape D / ISO d 2 radiused l 1 +0,5 +0,2 k d 1h Hardness: Shaft 64 ± 2 HRC Head 52 ± 3 HRC HST Hardness: Surface 950 HV 0,3 Head 52 ± 3 HRC HZ - TIN () Hardness: Surface 2300 HV 0,05 Head 52 ± 3 HRC ASP 23 - ASP Hardness: Shaft 64 ± 2 HRC Head 52 ± 3 HRC Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Head hot upset-forged and tempered. Shaft and head subsequently precision plunge-ground for perfect concentricity and full interchangeability with replacement punches. Stock lenghts: 71, 80, 100 mm. other lengths and diameters on request! 223. Punch DIN 9861 Shape D / ISO 6752 Gradation d 1 d 1 d 2 k l Ordering Code (example): Punch DIN 9861 Shape D / ISO 6752 =223. Material MAT = 3. Shaft diameter d mm = Length l 1 71 mm = 071 = E19

19 Punch DIN 9861 Shape CA 224. d 2 X Detail 60 X l 1 +0,5 +0,2 7 +0,5 0,5 d 3h6 R13 radiused d 4 5 d 1h Punch DIN 9861 Shape CA d 1 Gradation d 1 d 2 d 3 d 4 l Hardness: Shaft 64 ± 2 HRC Head 52 ± 3 HRC HZ - TIN () Hardnes: Surface 2300 HV 0,05 Head 52 ± 3 HRC Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Shaft precision ground. Head subsequently hot upset-forged and tempered; residual upset-buge below head normally much smaller than permissible acc. to DIN Stock lenghts: 71 mm. Other lengths and diameters on request! Ordering Code (example): Punch DIN 9861 Shape CA =224. Material MAT = 3. Cutting diameter d mm = Length l 1 71 mm = 071 = E20

20 Punch DIN 9861 Shape C d 2 0,5 +0,2 d 3 h6 7 +0,5 l 1 +0,5 R13 d 1 h Hardness: Shaft 64 ± 2 HRC Head 52 ± 3 HRC 225. Punch DIN 9861 Shape C d 1 Gradation d 1 d 2 d 3 l HST Hardness: Surface 950 HV 0,3 Head 52 ± 3 HRC HZ - TIN () Hardness: Surface 2300 HV 0,05 Head 52 ± 3 HRC ASP 23 - ASP Hardness: Shaft 64 ± 2 HRC Head 52 ± 3 HRC Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Head hot upset-forged and tempered. Shaft and head subsequently precision plunge-ground for perfect concentricity and full interchangeability with replacement punches. Stock lenghts: 71 mm. Other lengths and diameters on request! Ordering Code (example): Punch DIN 9861 Shape C =225. Material MAT = 3. Cutting diameter d mm = Length l 1 71 mm = 071 = E21

21 Punch similar to DIN 9861 Shape CA 274. d 2 X detail 60 X +0,2 k d 3 h6 radiused d 4 5 R13 l 2 l 1 +0,5 d 1h Punch similar to DIN 9861 Shape CA Gradation d 1 d 1 d 2 d 3 d 4 l 2 k l Description: DIN 9861 restricts the range of stepped punches with conical head to shanks of 3 mm max. diameter and points of 2,95 mm max. diameter. Stepped punches of larger size are, however, quite popular owing to their rigidity and ability to sustain considerable stripping forces. In accommodation of this demand we supply larger sizes whichare ground from stock sizes of the 222.-series. Please select from those ranges and complete your order in accordance with the example on the right Hardness: Shaft 64 ± 2 HRC Head 52 ± 3 HRC HST Hardness: Surface 950 HV 0,3 Head 52 ± 3 HRC HZ - TIN () Hardness: Surface 2300 HV 0,05 Head 52 ± 3 HRC Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Shaft precision ground. Head subsequently hot upset-forged and tempered; residual upset-buge below head normally much smaller than permissible acc. to DIN Stock lenghts: 71, 80, 100 mm. other lengths and diameters on request! Ordering Code (example): Punch similar to DIN 9861 Shape CA =274. Material MAT = 3. Shaft diameter d 3 8 mm = Length l 1 71 mm = 071. Cutting diameter d mm = Punch cutting length l 2 5 mm = 05 =

22 Punch similar to DIN 9861 Shape C d 2 d 3 h6 +0,5 I 1 k +0,2 R13 I 2 d 1 h6 Description: DIN 9861 restricts the range of stepped punches with conical head to shanks of 3 mm max. diameter and points of 2,95 mm max. diameter. Stepped punches of larger size are, however, quite popular owing to their rigidity and ability to sustain considerable stripping forces. In accommodation of this demand we supply larger sizes whichare ground from stock sizes of the 223.-series Please select from those ranges and complete your order in accordance with the example on the right Hardness: Shaft 64 ± 2 HRC; Head 52 ± 3 HRC 275. Punch similar to DIN 9861 Shape C Gradation d 1 d 1 d 2 d 3 l 2 k l HST Hardness: Surface 950 HV 0,3; Head 52 ± 3 HRC HZ - TIN () Hardness: Surface 2300 HV 0,05; Head 52 ± 3 HRC ASP 23 - ASP Hardness: Shaft 64 ± 2 HRC; Head 52 ± 3 HRC Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Head hot upset-forged and tempered. Shaft and head subsequently precision plunge-ground for perfect concentricity and full interchangeability with replacement punches. Stock lenghts: 71, 80, 100 mm. other lengths and diameters on request! Ordering Code (example): Punch similar to DIN 9861 Shape C =275. Material MAT = 3. Shaft diameter d 3 8 mm = Length l 1 71 mm = 071. Cutting diameter d mm = Punch cutting length l 2 5 mm = 05 =

23 Punch VDI Punch VDI 3374 Gradation d 1 d Hardness: Shaft 64 ± 2 HRC Head 52 ± 3 HRC Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Punch head hot upset-forged. Shaft and shoulder precision plunge- ground. Note: Matching insert sleeves 233. and 234. Ordering Code (example): Punch VDI 3374 =232. Material MAT = 3. Cutting diameter d 1 2 mm = 0200 = E24

24 Insert sleeve with thrust pin VDI 3374 Shape A 233. ø13 k6 +0,1 ø6,1 detail X l 2 (counter-sinking) Head Type Quill Bush with Thrust Pin Thrust Pin Punches ø5 h6 H7 ø13-0,05 Insert sleeve: Steel C 45 heat treated to 800 N/mm 2 Thrust pin: HWS, hardened 62 ± 2 HRC Insert sleeve: shaft precision ground Thrust pin: ground Note: Matching punch Insert sleeve with thrust pin VDI 3374 Shape A l l 1 l 2 l E25

25 Insert sleeve with thrust pin VDI 3374 Shape B 234. l 2 (counter-sinking) ø12,9-0,2 +0,1 ø6,1 ø13 h6 Detail Y Ball Lock Type Quill Bush with Thrust Pin 234. Thrust Pin 60 Stepped Quill Punch with Conical Head 232. ø5 h6 H Insert sleeve with thrust pin VDI 3374 Shape B l l 1 l 2 l Insert sleeve: Steel C 45 heat treated to 800 N/mm 2 Thrust pin: HWS, hardened 62 ± 2 HRC Insert sleeve: shaft precision ground Thrust pin: ground Note: Matching punch 232. E26

26 Punch with tapered head 30, Shape D Detail X 30 d 2 d 4-0,3 X l 1 +1 h k radiussed d 1 h Hardness: Shaft HRC Head 50 HRC Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Head hot upset-forged and tempered. Shaft and head subsequently precision plunge-ground for perfect concentricity and full interchangeability with replacement punches Punch with tapered head 30, Shape D d 1 d 2 d 4 h k α ± 1 l 1 l Ordering Code (example): Punch with tapered head 30, Shape D =2281. Material MAT = 3. Shaft diameter d mm = Length l mm = 100 = E27

27 Punch with tapered head 30, Shape C Detail X 30 d 2 d 4-0,3 h k d 3 I 2 I +1 1 R13 d 1 h Punch with tapered head 30, Shape C d 3 d 2 d 4 h k α ±1 l 1 l Hardness: Shaft HRC Head 50 HRC Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Head hot upset-forged and tempered. Shaft and head subsequently precision plunge-ground for perfect concentricity and full interchangeability with replacement punches. d 1 and l 2 to customer s specifications! Ordering Code (example): Punch with tapered head 30, Shape C =2291. Material MAT = 3. Shaft diameter d mm = Length l mm = 100. Cutting diameter d mm = Punch cutting length l 2 5 mm = 005 = E28

28 E29

29 Punch with tapered head, Shape D l +0.5 k +0.2 a Hardness: Shaft HRC Head HRC d d ±0.2 1 r -0.2 d 1h Punch with tapered head, Shape D d 1 d 2 a k r l Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Shaft precision ground. Head subsequently hot upset-forged and tempered. Note: Matching piloted counterbore Ordering Code (example): Punch with tapered head, Shape D = Shaft diameter d 1 2 mm = Length l 71 mm= 071 = E30

30 Piloted counterbore for tapered-head punch Piloted counterbore for tapered- head punch d 1 d s d 3 r 1 l d 3 h11, hardened HRC Tempered and ground. radiussed 0,5x l 1 r +0,2 1 d 1f7 d s h8 0,5x45 Ordering Code (example): Piloted counterbore for tapered-head punch = Shaft diameter d 1 2 mm = 0200 = E31

31 Punch with tapered head, blank d 2-0,2 d ±0,2 1 r -0,2 l +0,5 k +0,2 a d 1h Punch with tapered head, blank l d 1 / () d 2 a k r (Order Code character) (D) (E) (F) (G) (J) (M) (N) 3 / (1) / (2) / (3) / (4) / (5) / (6) / (7) / (8) / (9) Hardness: Shaft HRC Head HRC Ordering code (example): G Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Shaft precision ground. Head subsequently hot upset-forged and tempered. Note: Matching piloted counterbore Length: l Order Code character 100 mm = (G) Diameter: d 1 13 mm Type: = (7) with tapered head Version: = (6) Blank = (0) Punch: without ejector pin = 22 E32

32 Punch with tapered head, stepped, round d 2-0,2 d ±0,2 1 r -0,2 d 1h6 R13 l 1 +0,5 3 l +0,5 k +0,2 a P +0,01-0,01 d 1-0, Punch with tapered head, stepped, round l d 1 / () d 2 p l 1 / () a k r (Order Code character) (D) (E) (F) (G) (J) (M) (N) 3 / (1) (1) 10 (2) / (2) (1) 13 (3) / (3) (3) 19 (4) / (4) (3) 19 (4) / (5) (4) 25 (5) / (6) (4) 25 (5) / (7) (4) 25 (5) / (8) (4) 25 (5) / (9) (4) 25 (5) Ordering-code (example): G Hardness: Shaft HRC Head HRC Format: Round P = 7,0 mm = (0700) Punch cutting length: l 1 19 mm = (4) Length: l 100 mm = (G) Diameter: d 1 13 mm Type: = (7) with tapered head Version: = (6) Round = (1) Punch: without ejector pin = 22 Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Shaft precision ground. Head subsequently hot upset-forged and tempered. Note: Matching piloted counterbore E33

33 Punch with tapered head, blank, with ejector pin d 2-0,2 d ±0,2 1 k +0,2 a r -0,2 l +0,5 d 1h Punch with tapered head, blank, with ejector pin l d 1 / () d 2 a k r (Order Code character) (D) (E) (F) (G) (J) 5 / (3) / (4) / (5) / (6) / (7) / (8) / (9) Hardness: Shaft HRC Head HRC Ordering-code (example): G Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Shaft precision ground. Head subsequently hot upset-forged and tempered. Note: Matching piloted counterbore Length: l 100 mm = (G) Diameter: d 1 13 mm Type: = (7) with tapered head Version: = (6) Blank = (0) Punch: with ejector pin = 27 E34

34 Punch with tapered head, stepped, round, with ejector pin d 2-0,2 d ±0,2 1 r -0,2 d 1h6 R13 l 1 +0,5 3 l +0,5 +0,2 k a P +0,01-0,01 d 1-0, Punch with tapered head, stepped, round, with ejector pin l d 1 / () d 2 p l 1 / () a k r (Order Code character) (D) (E) (F) (G) (J) 5 / (3) (3) 19 (4) / (4) (3) 19 (4) / (5) (4) 25 (5) / (6) (4) 25 (5) / (7) (4) 25 (5) / (8) (4) 25 (5) / (9) (4) 25 (5) Ordering-code (example): G Hardness: Shaft HRC Head HRC Format: Round P = 7,0 mm = (0700) Punch cutting length: l 1 19 mm = (4) Length: l 100 mm = (G) Diameter: d 1 13 mm Type: = (7) with tapered head Version: = (6) Round = (1) Punch: with ejector pin = 27 Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Shaft precision ground. Head subsequently hot upset-forged and tempered. Note: Matching piloted counterbore E35

35 Assembly Guide Lines for Head Type Punches with Round Points Description: Head type punches with round point (DIN 9844) are intended for floating assembly in the punch retainer. Radial guiding is to be provided by the stripper. This type of punch assembly eliminates alignment errors caused by distorted mounting of the die set and faulty press geometry. With punches held in this manner, a clear separation between transmission of perforation force and guiding is achieved. In order to facilitate assembly of punches of different diameters, the height of the heads is standardized to 4 +0,2 mm (DIN 9844). Guide Lines: (excerpts from DIN 9844, page 5) d 1 max. = stock thickness stripping force*, for d 1 from 1 to 5 mm: approx. 20 % of piercing force ditto..., for d 1 from 5 to 16 mm: approx. 10 % of piercing force *applicable to stock not exceeding 400 N/mm 2 shear strength Punch retainer: steel of at least 300 N/mm 2 tensile strength Retaining hole in punch retainer = 1,05 times d 1 or d 2 respectively Clearance punch head/percussion plate = 0,02 mm. E36

36 Punch DIN 9844, Shape A Hardness: Shaft 64 ± 2 HRC Head 52 ± 3 HRC HST Hardness: Surface 950 HV 0,3 Head 52 ± 3 HRC Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Punch head hot upset-forged. Shaft and shoulder precision plunge- ground. Stock lenghts: 71, 90, 112 mm. other lengths and diameters on request! 220. Punch DIN 9844, Shape A Gradation d 1 d 1 d 3 r l Ordering Code (example): Punch DIN 9844, Shape A =220. Material MAT = 3. Cutting diameter d 1 2 mm = Length l 1 71 mm = 071 = E37

37 R13 Punch DIN 9844, Shape B ,1 d 3 d 4 X +0,2 4 d 2 h6 l 2 +0,5 l 1 d 4 +0,5 d 1 d 1 h Punch DIN 9844, Shape B Gradation d 1 d 1 d 2 d 3 l 2 r l Hardness: Shaft 64 ± 2 HRC Head 52 ± 3 HRC HST Hardness: Surface 950 HV 0,3 Head 52 ± 3 HRC Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Punch head hot upset-forged. Shaft and shoulder precision plunge- ground. Stock lenghts: 71, 90, 112 mm. other lengths and diameters on request! Ordering Code (example): Punch DIN 9844, Shape B =221. Material MAT = 3. Cutting diameter d mm = Length l 1 71 mm = 071 = E38

38 R13 Punch similar to VDI d 3-0,1 4,2 R 0,4-0,2 l 2 ±0,5-0,1 d 2 k6 d 2-0,05 32 l +1 1 d 1 j Hardness: Shaft 62 ± 2 HRC Head 45 ± 5 HRC Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Punch head hot upset-forged. Shaft and shoulder precision plunge- ground Punch similar to VDI 3374 Gradation d 1 d 1 d 2 d 3 l 2 l Stock lenghts: 71, 80 mm. other lengths and diameters on request! Ordering Code (example): Punch similar to VDI 3374 =266. Material MAT = 3. Cutting diameter d 1 5 mm = Length l 1 71 mm = 071 = E39

39 Punch with ejector pin 267. radiussed d 3 0,2 M k +0,4 d 1 m5 l ,8 d 4 d 1h Punch with ejector pin d 1 h6 d 3 d 4 k l 1 l 1 l 1 l 1 M M M M M M M M M Hardness: Shaft 64 ± 2 HRC Head 52 ± 3 HRC Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Punch head hot upset-forged. Shaft and shoulder precision plunge- ground. Ordering Code (example): Punch with ejector pin =267. Material MAT = 3. Shaft diameter d 1 5 mm = Length l 1 60 mm = 060 = E40

40 Punch with ejector pin, stepped, short point 268. d 3 +0,2 M +0,4 radiused k d 2m5 19 d 2h6 l 1 +0,8 R9,5 l 2 d 4 d 1 +0, Hardness: Shaft 64 ± 2 HRC Head 52 ± 3 HRC Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Punch head hot upset-forged. Shaft and shoulder precision plunge- ground Punch with ejector pin, stepped, short point d 1 d 2 d 3 d 4 k l 2 l 1 l 1 l 1 l 1 a min M M M M M M M M M6 Key flats parallel with longest size of shape, unless otherwise specified. Ordering Code (example): Punch with ejector pin, stepped, short point = Shaft diameter d 2 5 mm = Length l 1 60 mm = 060. Die shape FORM Square = 01. Die shape width a 1.6 mm = Die shape length b 1.6 mm = 0160 = E41

41 Punch with ejector pin, stepped, long point ,2 d 3 M +0,4 radiused k d 2m5 19 d 2h6 +0,8 R9,5 l 2 l 1 d 4 d 1 +0, Punch with ejector pin, stepped, long point d 1 d 2 d 3 d 4 k l 2 l 1 l 1 l 1 l 1 a min M M M M M M M M Hardness: Shaft 64 ± 2 HRC Head 52 ± 3 HRC Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Punch head hot upset-forged. Shaft and shoulder precision plunge- ground. Key flats parallel with longest size of shape, unless otherwise specified. Ordering Code (example): Punch with ejector pin, stepped, long point = Shaft diameter d 2 6 mm = Length l 1 60 mm = 060. Die shape FORM Square = 01. Die shape width a 2.3 mm = Die shape length b 2.3 mm = 0230 = E42

42 E43

43 Sintered Hard Metal HIP-densified The HIP process (hot isostatic pressing) consists of a special densification treatment. Applied after the sintering stage, this widely used process involves compacting, at very high temperature and pressure, of the carbide structure. It yields an appreciable reduction in porosity, better strength properties and thus longer die life of press tool members. As can be seen from the diagrams and tables, both compressive and flexural strength are improved. For stamping die tooling, hard metal types of medium tungsten particle size, with a cobalt content of 9 to 12%, have been found succesful in a wide field of applications. Tensile strength of Tungsten 6% Cobalt Carbide in the sintered-only versus HIP-densified state, in dependance of Cristallite particle size Tensile strength of Tungsten Cobalt Carbide in the sintered-only versus HIP-densified state, in dependance of total Cobalt content a) influence of crystallite size of hard metal phase (left: sintered only right: sintered and HIP-treated) b) influence of cobalt content Porosity in the sintered-only state: ^ A1 (left: sintered only right: sintered and HIP-treated) Flexural strength and HV30-hardness of Tungsten-Cobalt Carbides with/ without HIP-treatment and in dependance of Tungsten Carbide particle size and Cobalt content. Change of Sintered Hard Metal by hot isostatic pressing Tungsten carbide particle size Co % HV 30 -Hardness Flexural Strength N/mm 2 befor after befor after fine medium no changes coarse E44

44 Punch similar DIN 9844, Shape A 270. d 3-0,1 d 4 I 1 +0,5 4 +0,2 d d ,5 d 1 h6 Tungsten-Cobalt-Carbide Shaft precision ground. Head: Steel, brazed to shaft or Tungsten-Cobalt Carbide. Other diameters and lengths on request Punch similar DIN 9844, Shape A Gradation d 1 d 1 d 3 r l Ordering Code (example): Punch similar DIN 9844, Shape A = Shaft diameter d 1 1 mm = Length l 1 71 mm = 071 = E45

45 R13 Punch similar DIN 9844, Shape B 271. d 3-0,1 d 4 d 2 h6 I +0,5 I ±0, ,2 d d ,5 d 4 h Punch similar DIN 9844, Shape B Gradation d 1 d 1 d 2 d 3 l 2 r l Tungsten-Cobalt-Carbide Shaft precision ground. Head: Steel, brazed to shaft or Tungsten-Cobalt Carbide. Other diameters and lengths on request. Ordering Code (example): Punch similar DIN 9844, Shape B = Cutting diameter d mm = Length l 1 71 mm = 071 = E46

46 Punch similar DIN 9861, Shape D d 2 l 1 +0,5 k +0,2 d 1h6 Tungsten-Cobalt-Carbide Shaft precision ground. Head: Steel, brazed to shaft or Tungsten-Cobalt Carbide. Other diameters and lengths on request Punch similar DIN 9861, Shape D Gradation d 1 d 1 d 2 k l Ordering Code (example): Punch similar DIN 9861, Shape D = Shaft diameter d mm = Length l 1 71 mm = 071 = E47

47 R13 Punch similar DIN 9861, Shape C d ,5 0,5 +0,2 d 3 h6 l 1 +0,5 d 1h Punch similar DIN 9861, Shape C d 1 Gradation d 1 d 2 d 3 l Tungsten-Cobalt-Carbide Shaft precision ground. Head: Steel, brazed to shaft or Tungsten-Cobalt Carbide. Other diameters and lengths on request. Ordering Code (example): Punch similar DIN 9861, Shape C = Cutting diameter d mm = Length l 1 71 mm = 071 = E48

48 Ball-Lock Punches E49

49 Ordering example Ball-Lock Punches Note: See table for standard dimensions Special dimensions to order F B Format: Slot length P = 6,5 mm Punch: 22 without ejector pin 27 with ejector pin Version: blank = 0 round = 1 square = 2 rectangular = 3 slot = 4 rectangle with radiused corners = 5 pilot pin with tapered tip = 6 pilot pin parabolic tip = 7 special shapes = 9 Type: light = 2 heavy = 3 punch larger, light = 4 punch larger, heavy = 5 Diameter: d 2 6 (light duty only) = 1 10 = 2 13 = 3 16 = 4 20 = 5 25 = 6 32 = 7 38 (light duty only) = 8 40 (heavy duty only) = 9 Punch cutting length: l 1 13 = 1 19 = 2 25 = 3 30 = 4 special = X Order Code character Lenght: l 50 = A 56 = B 63 = C 71 = D 80 = E 90 = F 100 = G 110 = H 125 = J 140 = K 150 = L 175 = M 200 = N special = X Format: Slot width W = 4,5 mm Angle: 0 = A 90 = B 180 = C 270 = D special = X Order Code character Ordering Code (Example): ø F B Angle = 90 (B) Format: Slot, width W = 4,5 mm (0450) Format: Slot, length P = 6,5 mm (0650) Punch cutting length: l 1 = 13 mm (1) Length: l = 90 mm (F) Diameter: d 2 = 10 mm (2) Type = light (2) Version: Slot (4) Punch: without ejector pin (22) ,5 4,5 E50

50 Ball lock punch, blank, light duty Ball lock punch, blank, light duty d 2 / () d 5 l / (Order Code character) (C) (D) (E) (F) (G) (H) (J) (K) (l) (M) (N) 6 / (1) 6 10 / (2) 8 13 / (3) 8 16 / (4) 8 20 / (5) 8 25 / (6) 8 32 / (7) 8 38 / (8) 8 Ordering code (example): G Hardness 62 ± 2 HRC Shaft fine ground. Special dimensions on request. Length: l Order Code character 100 mm = (G) Diameter: d 2 32 mm = (7) Type: light = (2) Version: blank = (0) Punch: without ejector pin = 22 E51

51 Ball lock punch, stepped, round, light duty Ball lock punch, stepped, round, light duty d 2 / () d 5 P l 1 / ()* l / (Order Code character) (C) (D) (E) (F) (G) 6 / (1) 6 1,6-5,9 13 (1) 10 / (2) 8 1,6-9,9 13 (1) 19 (2) 13 / (3) 8 5,0-12,9 13 (1) 19 (2) 16 / (4) 8 8,0-15,9 13 (1) 19 (2) 25 (3) 20 / (5) 8 12,0-19,9 13 (1) 19 (2) 25 (3) 25 / (6) 8 16,0-24,9 13 (1) 19 (2) 25 (3) 32 / (7) 8 24,0-31,9 13 (1) 19 (2) 25 (3) 38 / (8) 8 30,0-37,9 19 (2) 25 (3) 30 (4) *l 1 =10 where P < 2.20 Hardness 62 ± 2 HRC Shaft and punch diameter fine ground. Special dimensions on request. Ordering-code (example): G Format: Round P = ø24,5 mm = 2450 Punch cutting length: l 1 19 mm = (2) length: l 100 mm = (G) diameter: d 2 32 mm = (7) Type: light = (2) Version: Round = (1) Punch: without ejector pin = 22 E52

52 Ball lock punch, stepped, square, light duty d 2g5 P ±0,01 P ±0,01 G α = 90 +0,5 l d 5 G = 2 P R13 l 1 +1 α = 90 Standard Ball lock punch, stepped, square, light duty d 2 / () d 5 P min G max l 1 / ()* l / (Order Code character) (C) (D) (E) (F) (G) 6 / (1) (1) 10 / (2) (1) 19 (2) 13 / (3) (1) 19 (2) 16 / (4) (1) 19 (2) 25 (3) 20 / (5) (1) 19 (2) 25 (3) 25 / (6) (1) 19 (2) 25 (3) 32 / (7) (1) 19 (2) 25 (3) 38 / (8) (2) 25 (3) 30 (4) *l 1 =10 where P < 2.20 Ordering-code (example): F B Angle: 90 = (B) Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. Format: Square, length P P = 6,5 mm = 0650 Punch cutting length: l 1 13 mm = (1) Length: l 90 mm = (F) Diameter: d 2 10 mm = (2) Type: light = (2) Version: Square = (2) Punch: without ejector pin = 22 E53

53 Ball lock punch, stepped, rectangular, light duty d 2g5 W ±0,01 +0,5 d 5 P ±0,01 α = 90 G l R13 l 1 +1 G = P 2 +W 2 α = 90 Standard Ball lock punch, stepped, rectangular, light duty d 2 / () d 5 W min G max l 1 / ()* l / (Order Code character) (C) (D) (E) (F) (G) 6 / (1) (1) 10 / (2) (1) 19 (2) 13 / (3) (1) 19 (2) 16 / (4) (1) 19 (2) 25 (3) 20 / (5) (1) 19 (2) 25 (3) 25 / (6) (1) 19 (2) 25 (3) 32 / (7) (1) 19 (2) 25 (3) 38 / (8) (2) 25 (3) 30 (4) *l 1 =10 where W < 2.20 Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. Ordering-code (example): F B Angle: 90 = (B) Format: Rectangular, width W W = 4,5 mm = 0450 Format: Rectangular, length P P = 6,5 mm = 0650 Punch cutting length: l 1 13 mm = (1) Length: l 90 mm = (F) Diameter: d 2 10 mm = (2) Type: light = (2) Version: Rectangular = (3) Punch: without ejector pin = 22 E54

54 Ball lock punch, stepped, slot, light duty d 2g5 W ±0,01 P ±0,01 α = 90 +0,5 d 5 l G = P R13 l 1 +1 α = 90 Standard Ball lock punch, stepped, slot, light duty d 2 / () d 5 W min G max l 1 / ()* l / (Order Code character) (C) (D) (E) (F) (G) 6 / (1) (1) 10 / (2) (1) 19 (2) 13 / (3) (1) 19 (2) 16 / (4) (1) 19 (2) 25 (3) 20 / (5) (1) 19 (2) 25 (3) 25 / (6) (1) 19 (2) 25 (3) 32 / (7) (1) 19 (2) 25 (3) 38 / (8) (2) 25 (3) 30 (4) *l 1 =10 where W < 2.20 Ordering-code (example): F B Angle 90 = (B) Format: Slot, width W W = 4,5 mm = 0450 Format: Slot, length P P = 6,5 mm = 0650 Punch cutting length: l 1 13 mm = (1) Length: l 90 mm = (F) Diameter: d 2 10 mm = (2) Type: light = (2) Version: Slot = (4) Punch: without ejector pin = 22 Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. E55

55 Ball lock punch, stepped, rectangle with radiussed corners, light duty d 2g5 +0,5 d 5 P ±0,01 W ±0,01 α = 90 G R 0,5 l ±0,01 * R13 l 1 +1 G = (P 1.0) 2 +(W 1.0) 2 +1 α = 90 Standard Ball lock punch, stepped, rectangle with radiussed corners, light duty d 2 / () d 5 W min G max l 1 / ()* l / (Order Code character) (C) (D) (E) (F) (G) 6 / (1) (1) 10 / (2) (1) 19 (2) 13 / (3) (1) 19 (2) 16 / (4) (1) 19 (2) 25 (3) 20 / (5) (1) 19 (2) 25 (3) 25 / (6) (1) 19 (2) 25 (3) 32 / (7) (1) 19 (2) 25 (3) 38 / (8) (2) 25 (3) 30 (4) *l 1 =10 where W < 2.20 Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. * For other radius options, see standardised special shapes. Ordering-code (example): F B Angle: 90 = (B) Format: Rectangle with radiused corners, width W W = 4,5 mm = 0450 Format: Rectangle with radiused corners, length P P = 6,5 mm = 0650 Punch cutting length: l 1 13 mm = (1) Length: l 90 mm = (F) Diameter: d 2 10 mm = (2) Type: light = (2) Version: Rectangle with radiused corners = (5) Punch: without ejector pin = 22 E56

56 Ball lock punch, blank, with ejector pin, light duty Ball lock punch, blank, with ejector pin, light duty d 2 / () d 5 l / (Order Code character) (C) (D) (E) (F) (G) 6 / (1) 6 10 / (2) 8 13 / (3) 8 16 / (4) 8 20 / (5) 8 25 / (6) 8 32 / (7) 8 38 / (8) 8 Ordering-code (example): G Hardness 62 ± 2 HRC Shaft fine ground. Special dimensions on request. Length: l 100 mm = (G) Diameter: d 2 32 mm = (7) Type: light = (2) Version: blank = (0) Punch: with ejector pin = 27 E57

57 Ball lock punch, stepped, round, with ejector pin, light duty Ball lock punch, stepped, round, with ejector pin, light duty d 2 / () d 5 P l 1 / ()* l / (Order Code character) (C) (D) (E) (F) (G) 6 / (1) 6 1,6-5,9 13 (1) 10 / (2) 8 1,6-9,9 13 (1) 19 (2) 13 / (3) 8 5,0-12,9 13 (1) 19 (2) 16 / (4) 8 8,0-15,9 13 (1) 19 (2) 25 (3) 20 / (5) 8 12,0-19,9 13 (1) 19 (2) 25 (3) 25 / (6) 8 16,0-24,9 13 (1) 19 (2) 25 (3) 32 / (7) 8 24,0-31,9 13 (1) 19 (2) 25 (3) 38 / (8) 8 30,0-37,9 19 (2) 25 (3) 30 (4) *l 1 =10 where P < 2.20 Hardness 62 ± 2 HRC Shaft and punch diameter fine ground. Special dimensions on request. Ordering-code (example): G Format: Round P = ø24,5 mm = 2450 Punch cutting length: l 1 19 mm = (2) length: l 100 mm = (G) diameter: d 2 32 mm Type: = (7) light Version: = (2) Round = (1) Punch: with ejector pin = 27 E58

58 Ball lock punch, stepped, square, with ejector pin, light duty d 2g5 P ±0,01 P ±0,01 G α = 90 +0,5 l d 5 G = 2 P l 1 +1 R13 α = 90 Standard Ball lock punch, stepped, square, with ejector pin, light duty d 2 / () d 5 P min G max l 1 / ()* l / (Order Code character) (C) (D) (E) (F) (G) 6 / (1) (1) 10 / (2) (1) 19 (2) 13 / (3) (1) 19 (2) 16 / (4) (1) 19 (2) 25 (3) 20 / (5) (1) 19 (2) 25 (3) 25 / (6) (1) 19 (2) 25 (3) 32 / (7) (1) 19 (2) 25 (3) 38 / (8) (2) 25 (3) 30 (4) *l 1 =10 where P < 2.20 Ordering-code (example): E A Angle: 0 = (A) Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. Format: Square, length P P = 6,5 mm = 0650 Punch cutting length: l 1 13 mm = (1) Length: l 80 mm = (E) Diameter: d 2 10 mm Type: = (2) light Version: = (2) Square = (2) Punch: with ejector pin = 27 E59

59 Ball lock punch, stepped, rectangular, with ejector pin, light duty d 2g5 +0,5 d 5 P ±0,01 α = 90 W ±0,01 G l 1 +1 l G = P 2 +W 2 R13 α = 90 Standard Ball lock punch, stepped, rectangular, with ejector pin, light duty d 2 / () d 5 W min G max l 1 / ()* l / (Order Code character) (C) (D) (E) (F) (G) 6 / (1) (1) 10 / (2) (1) 19 (2) 13 / (3) (1) 19 (2) 16 / (4) (1) 19 (2) 25 (3) 20 / (5) (1) 19 (2) 25 (3) 25 / (6) (1) 19 (2) 25 (3) 32 / (7) (1) 19 (2) 25 (3) 38 / (8) (2) 25 (3) 30 (4) *l 1 =10 where W < 2.20 Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. Ordering-code (example): F B Angle: 90 = (B) Format: Rectangular, width W W = 4,5 mm = 0450 Format: Rectangular, length P P = 6,5 mm = 0650 Punch cutting length: l 1 13 mm = (1) Length: l 90 mm = (F) Diameter: d 2 10 mm Type: = (2) light Version: = (2) Rectangular = (3) Punch: with ejector pin = 27 E60

60 Ball lock punch, stepped, slot, with ejector pin, light duty d 2g5 P ±0,01 W ±0,01 α = 90 +0,5 d 5 G = P l 1 +1 l R13 α = 90 Standard Ball lock punch, stepped, slot, with ejector pin, light duty d 2 / () d 5 W min G max l 1 / ()* l / (Order Code character) (C) (D) (E) (F) (G) 6 / (1) (1) 10 / (2) (1) 19 (2) 13 / (3) (1) 19 (2) 16 / (4) (1) 19 (2) 25 (3) 20 / (5) (1) 19 (2) 25 (3) 25 / (6) (1) 19 (2) 25 (3) 32 / (7) (1) 19 (2) 25 (3) 38 / (8) (2) 25 (3) 30 (4) *l 1 =10 where W < 2.20 Ordering-code (example): F B Angle 90 = (B) Format: Slot, width W W = 4,5 mm = 0450 Format: Slot, length P P = 6,5 mm = 0650 Punch cutting length: l 1 13 mm = (1) Length: l 90 mm = (F) Diameter: d 2 10 mm Type: = (2) light Version: = (2) Slot = (4) Punch: with ejector pin = 27 Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. E61

61 Ball lock punch, stepped, rectangle with radiussed corners, with ejector pin, light duty d 2g5 +0,5 d 5 P ±0,01 W ±0,01 α = 90 G R 0,5 l 1 +1 l ±0,01 * R13 G = (P 1.0) 2 +(W 1.0) 2 +1 α = 90 Standard Ball lock punch, stepped, rectangle with radiussed corners, with ejector pin, light duty d 2 / () d 5 W min G max l 1 / ()* l / (Order Code character) (C) (D) (E) (F) (G) 6 / (1) (1) 10 / (2) (1) 19 (2) 13 / (3) (1) 19 (2) 16 / (4) (1) 19 (2) 25 (3) 20 / (5) (1) 19 (2) 25 (3) 25 / (6) (1) 19 (2) 25 (3) 32 / (7) (1) 19 (2) 25 (3) 38 / (8) (2) 25 (3) 30 (4) *l 1 =10 where W < 2.20 Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. * For other radius options, see standardised special shapes. Ordering-code (example): F B Angle: 90 = (B) Format: Rectangle with radiused corners, width W W = 4,5 mm = 0450 Format: Rectangle with radiused corners, length P P = 6,5 mm = 0650 Punch cutting length: l 1 13 mm = (1) Length: l 90 mm = (F) Diameter: d 2 10 mm Type: = (2) light = (2) Version: Rectangle with radiused corners = (5) Punch: with ejector pin = 27 E62

62 Ball lock punch, punch larger than shaft, blank, light duty Ball lock punch, punch larger than shaft, blank, light duty d 2 / () d 5 P l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) Ordering-code (example): F Hardness 62 ± 2 HRC Shaft and punch diameter fine ground. Special dimensions on request. Format: Round P = ø38,0 mm = 3800 Punch cutting length: l 1 30 mm = (4) length: l 90 mm = (F) diameter: d 2 16 mm Type: = (4) punch larger, light duty Version: = (4) Blank = (0) Punch: without ejector pin = 22 E63

63 Ball lock punch, punch larger than shaft, round, light duty Ball lock punch, punch larger than shaft, round, light duty d 2 / () d 5 P l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) Hardness 62 ± 2 HRC Shaft and punch diameter fine ground. Special dimensions on request. Ordering-code (example): G Format: Round P = 38,0 mm = 3800 Punch cutting length: l 1 19 mm = (2) length: l 100 mm = (G) diameter: d 2 32 mm Type: = (7) punch larger, light duty Version: = (4) Round = (1) Punch: without ejector pin = 22 E64

64 Ball lock punch, punch larger than shaft, square, light duty d 2g5 P ±0,01 α = 90 d 5 P ±0,01 G G = 2 P 180 α = 90 Standard 0 +1,5 l 1 +0,5 lr Ball lock punch, punch larger than shaft, square, light duty d 2 / () d 5 P min G max l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) Ordering-code (example): F A Angle: 0 = (A) Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. Format: Square, length P P = 35,35 mm = 3535 Punch cutting length: l 1 19 mm = (2) Length: l 90 mm = (F) Diameter: d 2 32 mm Type: = (7) punch larger, light duty Version: = (4) Square = (2) Punch: without ejector pin = 22 E65

65 Ball lock punch, punch larger than shaft, rectangular, light duty d 2g5 d 5 W ±0,01 α = α = 90 Standard 0 l +1,5 1 +0,5 lr 3 ±0,01 P G G = P 2 +W Ball lock punch, punch larger than shaft, rectangular, light duty d 2 / () d 5 W min G max l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. Ordering-code (example): F B Angle: 90 = (B) Format: Rectangular, width W W = 11,5 mm = 1150 Format: Rectangular, length P P = 38 mm = 3800 Punch cutting length: l 1 19 mm = (2) Length: l 90 mm = (F) Diameter: d 2 32 mm Type: = (7) punch larger, light duty Version: = (4) Rectangular = (3) Punch: without ejector pin = 22 E66

66 l Ball lock punch, punch larger than shaft, slot, light duty d 2g5 W ±0,01 α = 90 d 5 P ±0,01 R 3 +0,5 G = P 180 α = 90 Standard 0 l 1 +1, Ball lock punch, punch larger than shaft, slot, light duty d 2 / () d 5 W min G max l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) Ordering-code (example): F B Angle 90 = (B) Format: Slot, width W W = 6,5 mm = 0650 Format: Slot, length P P = 38,0 mm = 3800 Punch cutting length: l 1 19 mm = (2) Length: l 90 mm = (F) Diameter: d 2 16 mm Type: = (4) punch larger, light duty Version: = (4) Slot = (4) Punch: without ejector pin = 22 Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. E67

67 l Ball lock punch, punch larger than shaft, rectangle with radiussed corners, light duty d 2g5 d 5 W ±0,01 α = 90 R 3 +0,5 P ±0, α = 90 Standard 0 l 1 +1,5 G R 0,5 ±0,01 * G = (P 1.0) 2 +(W 1.0) Ball lock punch, punch larger than shaft, rectangle with radiussed corners, light duty d 2 / () d 5 W min G max l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. * For other radius options, see standardised special shapes. Ordering-code (example): F B Angle: 90 = (B) Format: Rectangle with radiused corners, width W W = 11,5 mm = 1150 Format: Rectangle with radiused corners, length P P = 38,0 mm = 3800 Punch cutting length: l 1 19 mm = (2) Length: l 90 mm = (F) Diameter: d 2 32 mm Type: = (7) punch larger, light duty = (4) Version: Rectangle with radiused corners = (5) Punch: without ejector pin = 22 E68

68 Ball lock punch, punch larger than shaft, blank, with ejector pin, light duty Ball lock punch, punch larger than shaft, blank, with ejector pin, light duty d 2 / () d 5 P l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) Ordering-code (example): F Hardness 62 ± 2 HRC Shaft and punch diameter fine ground. Special dimensions on request. Format: Round P = ø38,0 mm = 3800 Punch cutting length: l 1 30 mm = (4) length: l 90 mm = (F) diameter: d 2 16 mm Type: = (4) punch larger, light duty Version: = (4) Blank = (0) Punch: with ejector pin = 27 E69

69 Ball lock punch, punch larger than shaft, round, with ejector pin, light duty Ball lock punch, punch larger than shaft, round, with ejector pin, light duty d 2 / () d 5 P l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) Hardness 62 ± 2 HRC Shaft and punch diameter fine ground. Special dimensions on request. Ordering-code (example): G Format: Round P = 42,5 mm = 4250 Punch cutting length: l 1 19 mm = (2) length: l 100 mm = (G) diameter: d 2 32 mm Type: = (7) punch larger, light duty Version: = (4) Round = (1) Punch: with ejector pin = 27 E70

70 Ball lock punch, punch larger than shaft, square, with ejector pin, light duty d 2g5 P ±0,01 α = 90 d 5 P ±0,01 +0,5 l R 3 G l 1 +1,5 G = 2 P 180 α = 90 Standard Ball lock punch, punch larger than shaft, square, with ejector pin, light duty d 2 / () d 5 P min G max l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) Ordering-code (example): E A Angle: 0 = (A) Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. Format: Square, length P P = 28,28 mm = 2828 Punch cutting length: l 1 19 mm = (2) Length: l 80 mm = (E) Diameter: d 2 20 mm Type: = (5) punch larger, light duty Version: = (4) Square = (2) Punch: with ejector pin = 27 E71

71 l Ball lock punch, punch larger than shaft, rectangular, with ejector pin, light duty d 2g5 d 5 W ±0,01 α = 90 R 3 +0,5 ±0,01 P 180 α = 90 Standard 0 l 1 +1,5 G G = P 2 +W Ball lock punch, punch larger than shaft, rectangular, with ejector pin, light duty d 2 / () d 5 W min G max l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. Ordering-code (example): F B Angle: 90 = (B) Format: Rectangular, width W W = 11,5 mm = 1150 Format: Rectangular, length P P = 38 mm = 3800 Punch cutting length: l 1 19 mm = (2) Length: l 90 mm = (F) Diameter: d 2 32 mm Type: = (7) punch larger, light duty Version: = (4) Rectangular = (3) Punch: with ejector pin = 27 E72

72 l Ball lock punch, punch larger than shaft, slot, with ejector pin, light duty d 2g5 W ±0,01 α = 90 d 5 P ±0,01 R 3 +0,5 G = P 180 α = 90 Standard 0 l 1 +1, Ball lock punch, punch larger than shaft, slot, with ejector pin, light duty d 2 / () d 5 W min G max l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) Ordering-code (example): F B Angle 90 = (B) Format: Slot, width W W = 11,5 mm = 1150 Format: Slot, length P P = 38,0 mm = 3800 Punch cutting length: l 1 19 mm = (2) Length: l 90 mm = (F) Diameter: d 2 32 mm Type: = (7) punch larger, light duty Version: = (4) Slot = (4) Punch: with ejector pin = 27 Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. E73

73 l Ball lock punch, punch larger than shaft, rectangle with radiussed corners, with ejector pin, light duty d 2g5 d 5 W ±0,01 α = 90 R 3 +0,5 P ±0, α = 90 Standard 0 l 1 +1,5 G R 0,5 ±0,01 * G = (P 1.0) 2 +(W 1.0) Ball lock punch, punch larger than shaft, rectangle with radiussed corners, with ejector pin, light duty d 2 / () d 5 W min G max l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. * For other radius options, see standardised special shapes. Ordering-code (example): F B Angle: 90 = (B) Format: Rectangle with radiused corners, width W W = 11,5 mm = 1150 Format: Rectangle with radiused corners, length P P = 38,0 mm = 3800 Punch cutting length: l 1 19 mm = (2) Length: l 90 mm = (F) Diameter: d 2 32 mm Type: = (7) punch larger, light duty = (4) Version: Rectangle with radiused corners = (5) Punch: with ejector pin = 27 E74

74 Ball lock pilot pin, with tapered tip, light duty d 2g5 d 5 l 1 +1 l +0,5 R13 N P +0, Ball lock pilot pin, with tapered tip, light duty d 2 / () d 5 P l 1 / () N l / (Order Code character) (D) (E) (F) (G) (H) (J) (K) (l) 10 / (2) (2) 8 13 / (3) (2) / (4) (3) / (5) (3) / (6) (3) / (7) (3) / (8) (4) 35 Ordering-code (example): G Hardness 62 ± 2 HRC Shaft and pilot pin fine ground. Special dimensions on request. Format: Round P = 14,0 mm = 1400 Punch cutting length: l 1 25 mm = (3) Length: l 100 mm = (G) Diameter: d 2 16 mm Type: = (4) light Version: = (2) Pilot pin with tapered tip = (6) Punch: without ejector pin = 22 E75

75 Ball lock pilot pin, with parabolic tip, light duty d 2g5 d 5 2 l 1 +1 l +0,5 R13 N P +0, Ball lock pilot pin, with parabolic tip, light duty d 2 / () d 5 P l 1 / () l / (Order Code character) (A) (B) (C) (D) (E) (F) (G) 6 / (1) 6 2,9-5,9 13 (1) 10 / (2) 8 5,9-9,9 19 (2) 13 / (3) 8 9,9-12,9 19 (2) 16 / (4) 8 12,9-15,9 25 (3) 20 / (5) 8 15,9-19,9 25 (3) 25 / (6) 8 19,9-24,9 25 (3) 32 / (7) 8 24,9-31,9 25 (3) 38 / (8) 8 31,9-37,9 30 (4) Hardness 62 ± 2 HRC Shaft and pilot pin fine ground. Special dimensions on request. Note: The 2 mm length provides full guidance before the blanking punch contacts the sheet metal. Length of parabolic tip N: = 8 mm where P 10 mm =12 mm where P 10,1 mm - 15 mm =15 mm where P > 15 mm Ordering-code (example): G Format: Round P = 14,0 mm = 1400 Punch cutting length: l 1 25 mm = (3) Length: l 100 mm = (G) Diameter: d 2 16 mm Type: = (4) light Version: = (2) Pilot pin with parabolic tip = (7) Punch: without ejector pin = 22 E76

76 Ball lock punch, blank, heavy duty Ball lock punch, blank, heavy duty d 2 / () d 5 l / (Order Code character) (C) (D) (E) (F) (G) (H) (J) (K) (l) (M) (N) 10 / (2) / (3) / (4) / (5) / (6) / (7) / (9) 12 Ordering code (example): G Hardness 62 ± 2 HRC Shaft fine ground. Special dimensions on request. Length: l Order Code character 100 mm = (G) Diameter: d 2 32 mm Type: = (7) heavy duty Version: = (3) blank = (0) Punch: without ejector pin = 22 E77

77 Ball lock punch, stepped, round, heavy duty Ball lock punch, stepped, round, heavy duty d 2 / () d 5 P l 1 / ()* l / (Order Code character) (C) (D) (E) (F) (G) (H) (J) 10 / (2) (1) 19 (2) 13 / (3) (1) 19 (2) 16 / (4) (1) 19 (2) 25 (3) 20 / (5) (1) 19 (2) 25 (3) 25 / (6) (1) 19 (2) 25 (3) 32 / (7) (1) 19 (2) 25 (3) 40 / (9) (2) 25 (3) 30 (4) *l 1 =10 where P < 2.20 Hardness 62 ± 2 HRC Shaft and punch diameter fine ground. Special dimensions on request. Ordering-code (example): G Format: Round P = ø24,5 mm = 2450 Punch cutting length: l 1 19 mm = (2) length: l 100 mm = (G) diameter: d 2 32 mm Type: = (7) heavy duty Version: = (3) Round = (1) Punch: without ejector pin = 22 E78

78 Ball lock punch, stepped, square, heavy duty d 2g5 P ±0,01 α = 90 d 5 P ±0,01 l +0,5 G R13 G = 2 P l α = 90 Standard Ball lock punch, stepped, square, heavy duty d 2 / () d 5 P min G max l 1 / ()* l / (Order Code character) (C) (D) (E) (F) (G) (H) (J) 10 / (2) (1) 19 (2) 13 / (3) (1) 19 (2) 16 / (4) (1) 19 (2) 25 (3) 20 / (5) (1) 19 (2) 25 (3) 25 / (6) (1) 19 (2) 25 (3) 32 / (7) (1) 19 (2) 25 (3) 40 / (9) (2) 25 (3) 30 (4) *l 1 =10 where P < 2.20 Ordering-code (example): F B Angle: 90 = (B) Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. Format: Square, length P P = 6,0 mm = 0600 Punch cutting length: l 1 13 mm = (1) Length: l 90 mm = (F) Diameter: d 2 13 mm Type: = (3) heavy duty Version: = (3) Square = (2) Punch: without ejector pin = 22 E79

79 l Ball lock punch, stepped, rectangular, heavy duty d 2g5 d 5 W ±0,01 +0,5 α = 90 l 1 +1 R13 P ±0,01 G α = 90 Standard G = P 2 +W Ball lock punch, stepped, rectangular, heavy duty d 2 / () d 5 W min G max l 1 / ()* l / (Order Code character) (C) (D) (E) (F) (G) (H) (J) 10 / (2) (1) 19 (2) 13 / (3) (1) 19 (2) 16 / (4) (1) 19 (2) 25 (3) 20 / (5) (1) 19 (2) 25 (3) 25 / (6) (1) 19 (2) 25 (3) 32 / (7) (1) 19 (2) 25 (3) 40 / (9) (2) 25 (3) 30 (4) *l 1 =10 where W < 2.20 Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. Ordering-code (example): F B Angle: 90 = (B) Format: Rectangular, width W W = 4,5 mm = 0450 Format: Rectangular, length P P = 6,5 mm = 0650 Punch cutting length: l 1 13 mm = (1) Length: l 90 mm = (F) Diameter: d 2 10 mm Type: = (2) heavy duty Version: = (3) Rectangular = (3) Punch: without ejector pin = 22 E80

80 Ball lock punch, stepped, slot, heavy duty d 2g5 W ±0,01 d 5 α = 90 +0,5 P ±0,01 l R13 l 1 +1 G = P α = 90 Standard Ball lock punch, stepped, slot, heavy duty d 2 / () W min G max l 1 / ()* l / (Order Code character) (C) (D) (E) (F) (G) (H) (J) 10 / (2) (1) 19 (2) 13 / (3) (1) 19 (2) 16 / (4) (1) 19 (2) 25 (3) 20 / (5) (1) 19 (2) 25 (3) 25 / (6) (1) 19 (2) 25 (3) 32 / (7) (1) 19 (2) 25 (3) 40 / (9) (2) 25 (3) 30 (4) *l 1 =10 where W < 2.20 Ordering-code (example): E B Angle 90 = (B) Format: Slot, width W W = 9,15 mm = 0915 Format: Slot, length P P = 12,15 mm = 1215 Punch cutting length: l 1 19 mm = (2) Length: l 80 mm = (E) Diameter: d 2 13 mm Type: = (3) heavy duty Version: = (3) Slot = (4) Punch: without ejector pin = 22 Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. E81

81 Ball lock punch, stepped, rectangle with radiussed corners, heavy duty d 2g5 W ±0,01 d 5 +0,5 α = 90 l l 1 +1 R13 P ±0,01 R 0,5 ±0,01 * G α = 90 Standard G = (P 1.0) 2 +(W 1.0) Ball lock punch, stepped, rectangle with radiussed corners, heavy duty d 2 / () W min G max l 1 / ()* l / (Order Code character) (C) (D) (E) (F) (G) (H) (J) 10 / (2) (1) 19 (2) 13 / (3) (1) 19 (2) 16 / (4) (1) 19 (2) 25 (3) 20 / (5) (1) 19 (2) 25 (3) 25 / (6) (1) 19 (2) 25 (3) 32 / (7) (1) 19 (2) 25 (3) 40 / (9) (2) 25 (3) 30 (4) *l 1 =10 where W < 2.20 Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. * For other radius options, see standardised special shapes. Ordering-code (example): F B Angle: 90 = (B) Format: Rectangle with radiused corners, width W W = 4,5 mm = 0450 Format: Rectangle with radiused corners, length P P = 6,5 mm = 0650 Punch cutting length: l 1 13 mm = (1) Length: l 90 mm = (F) Diameter: d 2 10 mm Type: = (2) heavy duty = (3) Version: Rectangle with radiused corners = (5) Punch: without ejector pin = 22 E82

82 Ball lock punch, blank, with ejector pin, heavy duty Ball lock punch, blank, with ejector pin, heavy duty d 2 / () d 5 l / (Order Code character) (C) (D) (E) (F) (G) (H) (J) 10 / (2) / (3) / (4) / (5) / (6) / (7) / (9) 12 Ordering-code (example): G Hardness 62 ± 2 HRC Shaft fine ground. Special dimensions on request. Length: l 100 mm = (G) Diameter: d 2 32 mm Type: = (7) heavy duty Version: = (3) blank = (0) Punch: with ejector pin = 27 E83

83 Ball lock punch, stepped, round, with ejector pin, heavy duty d 2g5 d 5 l 1 +1 l +0,5 R13 P +0, Ball lock punch, stepped, round, with ejector pin, heavy duty d 2 / () d 5 P l 1 / ()* l / (Order Code character) (C) (D) (E) (F) (G) (H) (J) 10 / (2) (1) 19 (2) 13 / (3) (1) 19 (2) 16 / (4) (1) 19 (2) 25 (3) 20 / (5) (1) 19 (2) 25 (3) 25 / (6) (1) 19 (2) 25 (3) 32 / (7) (1) 19 (2) 25 (3) 40 / (9) (2) 25 (3) 30 (4) *l 1 =10 where P < 2.20 Hardness 62 ± 2 HRC Shaft and punch diameter fine ground. Special dimensions on request. Ordering-code (example): C Format: Round P = 5,5 mm = 0550 Punch cutting length: l 1 13 mm = (1) length: l 63 mm = (C) diameter: d 2 13 mm Type: = (3) heavy duty Version: = (3) Round = (1) Punch: with ejector pin = 27 E84

84 Ball lock punch, stepped, square, with ejector pin, heavy duty d 2g5 ±0,01 P d 5 α = 90 +0,5 P ±0,01 l R13 G l 1 +1 G = 2 P α = 90 Standard Ball lock punch, stepped, square, with ejector pin, heavy duty d 2 / () d 5 P min G max l 1 / ()* l / (Order Code character) (C) (D) (E) (F) (G) (H) (J) 10 / (2) (1) 19 (2) 13 / (3) (1) 19 (2) 16 / (4) (1) 19 (2) 25 (3) 20 / (5) (1) 19 (2) 25 (3) 25 / (6) (1) 19 (2) 25 (3) 32 / (7) (1) 19 (2) 25 (3) 40 / (9) (2) 25 (3) 30 (4) *l 1 =10 where P < 2.20 Ordering-code (example): F B Angle: 90 = (B) Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. Format: Square, length P P = 6,5 mm = 0650 Punch cutting length: l 1 13 mm = (1) Length: l 90 mm = (F) Diameter: d 2 10 mm Type: = (2) heavy duty Version: = (3) Square = (2) Punch: with ejector pin = 27 E85

85 Ball lock punch, stepped, rectangular, with ejector pin, heavy duty d 2g5 d 5 W ±0,01 +0,5 l α = 90 l 1 +1 R13 P ±0,01 G α = 90 Standard G = P 2 +W Ball lock punch, stepped, rectangular, with ejector pin, heavy duty d 2 / () d 5 W min G max l 1 / ()* l / (Order Code character) (C) (D) (E) (F) (G) (H) (J) 10 / (2) (1) 19 (2) 13 / (3) (1) 19 (2) 16 / (4) (1) 19 (2) 25 (3) 20 / (5) (1) 19 (2) 25 (3) 25 / (6) (1) 19 (2) 25 (3) 32 / (7) (1) 19 (2) 25 (3) 40 / (9) (2) 25 (3) 30 (4) *l 1 =10 where W < 2.20 Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. Ordering-code (example): F B Angle: 90 = (B) Format: Rectangular, width W W = 12,5 mm = 1250 Format: Rectangular, length P P = 14,0 mm = 1400 Punch cutting length: l 1 19 mm = (2) Length: l 90 mm = (F) Diameter: d 2 32 mm Type: = (7) heavy duty Version: = (3) Rectangular = (3) Punch: with ejector pin = 27 E86

86 Ball lock punch, stepped, slot, with ejector pin, heavy duty d 2g5 W ±0,01 d 5 α = 90 +0,5 P ±0,01 l R13 l 1 +1 G = P α = 90 Standard Ball lock punch, stepped, slot, with ejector pin, heavy duty d 2 / () d 5 W min G max l 1 / ()* l / (Order Code character) (C) (D) (E) (F) (G) (H) (J) 10 / (2) (1) 19 (2) 13 / (3) (1) 19 (2) 16 / (4) (1) 19 (2) 25 (3) 20 / (5) (1) 19 (2) 25 (3) 25 / (6) (1) 19 (2) 25 (3) 32 / (7) (1) 19 (2) 25 (3) 40 / (9) (2) 25 (3) 30 (4) *l 1 =10 where W < 2.20 Ordering-code (example): F B Angle 90 = (B) Format: Slot, width W W = 4,5 mm = 0450 Format: Slot, length P P = 6,5 mm = 0650 Punch cutting length: l 1 13 mm = (1) Length: l 90 mm = (F) Diameter: d 2 10 mm Type: = (2) heavy duty Version: = (3) Slot = (4) Punch: with ejector pin = 27 Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. E87

87 Ball lock punch, stepped, rectangle with radiussed corners, with ejector pin, heavy duty d 2g5 d 5 W ±0,01 +0,5 l α = 90 l 1 +1 R13 P ±0,01 R 0,5 ±0,01 * G α = 90 Standard G = (P 1.0) 2 +(W 1.0) Ball lock punch, stepped, rectangle with radiussed corners, with ejector pin, heavy duty d 2 / () d 5 W min G max l 1 / ()* l / (Order Code character) (C) (D) (E) (F) (G) (H) (J) 10 / (2) (1) 19 (2) 13 / (3) (1) 19 (2) 16 / (4) (1) 19 (2) 25 (3) 20 / (5) (1) 19 (2) 25 (3) 25 / (6) (1) 19 (2) 25 (3) 32 / (7) (1) 19 (2) 25 (3) 40 / (9) (2) 25 (3) 30 (4) *l 1 =10 where W < 2.20 Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. * For other radius options, see standardised special shapes. Ordering-code (example): F B Angle: 90 = (B) Format: Rectangle with radiused corners, width W W = 9,15 mm = 0915 Format: Rectangle with radiused corners, length P P = 12,15 mm = 1215 Punch cutting length: l 1 13 mm = (1) Length: l 90 mm = (F) Diameter: d 2 13 mm Type: = (3) heavy duty = (3) Version: Rectangle with radiused corners = (5) Punch: with ejector pin = 27 E88

88 Ball lock punch, punch larger than shaft, blank, heavy duty d 2 g5 90 Standard d R 3 I +1,5 I +0,5 1 +0,01 P Ball lock punch, punch larger than shaft, blank, heavy duty d 2 / () d 5 P l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) 40 / (9) (2) 30 (4) Ordering-code (example): G Hardness 62 ± 2 HRC Shaft and punch diameter fine ground. Special dimensions on request. Format: Round P = 50,0 mm = 5000 Punch cutting length: l 1 30 mm = (4) length: l 100 mm = (G) diameter: d 2 32 mm Type: = (7) punch larger, heavy duty Version: = (5) Blank = (0) Punch: without ejector pin = 22 E89

89 Ball lock punch, punch larger than shaft, round, heavy duty Standard Ball lock punch, punch larger than shaft, round, heavy duty d 2 / () d 5 P l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) 40 / (9) (2) 30 (4) Hardness 62 ± 2 HRC Shaft and punch diameter fine ground. Special dimensions on request. Ordering-code (example): G Format: Round P = 32,1 mm = 3210 Punch cutting length: l 1 19 mm = (2) length: l 100 mm = (G) diameter: d 2 32 mm Type: = (7) punch larger, heavy duty Version: = (5) Round = (1) Punch: without ejector pin = 22 E90

90 l Ball lock punch, punch larger than shaft, square, heavy duty d 2g5 P ±0,01 α = 90 d 5 P ±0,01 R 3 +0,5 G l 1 +1,5 G = 2 P 180 α = 90 Standard Ball lock punch, punch larger than shaft, square, heavy duty d 2 / () d 5 P min G max l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) 40 / (9) (2) 30 (4) Ordering-code (example): F B Angle: 90 = (B) Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. Format: Square, length P P = 11,5 mm = 1150 Punch cutting length: l 1 30 mm = (4) Length: l 90 mm = (F) Diameter: d 2 16 mm Type: = (4) punch larger, heavy duty Version: = (5) Square = (2) Punch: without ejector pin = 22 E91

91 l Ball lock punch, punch larger than shaft, rectangular, heavy duty d 2g5 d 5 W ±0,01 α = 90 R 3 +0,5 ±0,01 P 180 α = 90 Standard 0 l 1 +1,5 G G = P 2 +W Ball lock punch, punch larger than shaft, rectangular, heavy duty d 2 / () d 5 W min G max l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) 40 / (9) (2) 30 (4) Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. Ordering-code (example): F B Angle: 90 = (B) Format: Rectangular, width W W = 11,0 mm = 1100 Format: Rectangular, length P P = 14 mm = 1400 Punch cutting length: l 1 30 mm = (4) Length: l 90 mm = (F) Diameter: d 2 16 mm Type: = (4) punch larger, heavy duty Version: = (5) Rectangular = (3) Punch: without ejector pin = 22 E92

92 l Ball lock punch, punch larger than shaft, slot, heavy duty d 2g5 W ±0,01 α = 90 d 5 P ±0,01 R 3 +0,5 G = P 180 α = 90 Standard 0 l 1 +1, Ball lock punch, punch larger than shaft, slot, heavy duty d 2 / () d 5 W min G max l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) 40 / (9) (2) 30 (4) Ordering-code (example): F B Angle 90 = (B) Format: Slot, width W W = 11,5 mm = 1150 Format: Slot, length P P = 38,0 mm = 3800 Punch cutting length: l 1 19 mm = (2) Length: l 90 mm = (F) Diameter: d 2 32 mm Type: = (7) punch larger, heavy duty Version: = (5) Slot = (4) Punch: without ejector pin = 22 Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. E93

93 l Ball lock punch, punch larger than shaft, rectangle with radiussed corners, heavy duty d 2g5 d 5 W ±0,01 α = 90 R 3 +0,5 P ±0, α = 90 Standard 0 l 1 +1,5 G = (P 1.0) 2 +(W 1.0) 2 +1 G R 0,5 ±0,01 * Ball lock punch, punch larger than shaft, rectangle with radiussed corners, heavy duty d 2 / () d 5 W min G max l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) 40 / (9) (2) 30 (4) Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. * For other radius options, see standardised special shapes. Ordering-code (example): F B Angle: 90 = (B) Format: Rectangle with radiused corners, width W W = 11,0 mm = 1100 Format: Rectangle with radiused corners, length P P = 14,0 mm = 1400 Punch cutting length: l 1 19 mm = (2) Length: l 90 mm = (F) Diameter: d 2 16 mm Type: = (4) punch larger, heavy duty = (5) Version: Rectangle with radiused corners = (5) Punch: without ejector pin = 22 E94

94 Ball lock punch, punch larger than shaft, blank, with ejector pin, heavy duty Ball lock punch, punch larger than shaft, blank, with ejector pin, heavy duty d 2 / () P l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) 40 / (9) (2) 30 (4) Ordering-code (example): G Hardness 62 ± 2 HRC Shaft and punch diameter fine ground. Special dimensions on request. Format: Round P = 50,0 mm = 5000 Punch cutting length: l 1 30 mm = (4) length: l 100 mm = (G) diameter: d 2 32 mm Type: = (7) punch larger, heavy duty Version: = (5) Blank = (0) Punch: with ejector pin = 27 E95

95 Ball lock punch, punch larger than shaft, round, with ejector pin, heavy duty Ball lock punch, punch larger than shaft, round, with ejector pin, heavy duty d 2 / () d 5 P l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) 40 / (9) (2) 30 (4) Hardness 62 ± 2 HRC Shaft and punch diameter fine ground. Special dimensions on request. Ordering-code (example): G Format: Round P = 32,1 mm = 3210 Punch cutting length: l 1 19 mm = (2) length: l 100 mm = (G) diameter: d 2 32 mm Type: = (7) punch larger, heavy duty Version: = (5) Round = (1) Punch: with ejector pin = 27 E96

96 Ball lock punch, punch larger than shaft, square, with ejector pin, heavy duty d 2g5 P ±0,01 α = 90 d 5 P ±0,01 l R 3 +0,5 G l 1 +1,5 G = 2 P 180 α = 90 Standard Ball lock punch, punch larger than shaft, square, with ejector pin, heavy duty d 2 / () d 5 P min G max l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) 40 / (9) (2) 30 (4) Ordering-code (example): F B Angle: 90 = (B) Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. Format: Square, length P P = 25,0 mm = 2500 Punch cutting length: l 1 30 mm = (4) Length: l 90 mm = (F) Diameter: d 2 16 mm Type: = (4) punch larger, heavy duty Version: = (5) Square = (2) Punch: with ejector pin = 27 E97

97 l Ball lock punch, punch larger than shaft, rectangular, with ejector pin, heavy duty d 2g5 d 5 W ±0,01 α = 90 R 3 +0,5 ±0,01 P l 1 +1,5 G 180 α = 90 Standard 0 G = P 2 +W Ball lock punch, punch larger than shaft, rectangular, with ejector pin, heavy duty d 2 / () d 5 W min G max l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) 40 / (9) (2) 30 (4) Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. Ordering-code (example): F B Angle: 90 = (B) Format: Rectangular, width W W = 11,0 mm = 1100 Format: Rectangular, length P P = 14,0 mm = 1400 Punch cutting length: l 1 30 mm = (4) Length: l 90 mm = (F) Diameter: d 2 16 mm Type: = (4) punch larger, heavy duty Version: = (5) Rectangular = (3) Punch: with ejector pin = 27 E98

98 Ball lock punch, punch larger than shaft, slot, with ejector pin, heavy duty d 2g5 W ±0,01 α = 90 d 5 l 1 +1,5 l P ±0,01 R 3 +0,5 G = P 180 α = 90 Standard Ball lock punch, punch larger than shaft, slot, with ejector pin, heavy duty d 2 / () d 5 W min G max l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) 40 / (9) (2) 30 (4) Ordering-code (example): F B Angle 90 = (B) Format: Slot, width W W = 11,0 mm = 1100 Format: Slot, length P P = 14,0 mm = 1400 Punch cutting length: l 1 30 mm = (4) Length: l 90 mm = (F) Diameter: d 2 16 mm Type: = (4) punch larger, heavy duty Version: = (5) Slot = (4) Punch: with ejector pin = 27 Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. E99

99 l Ball lock punch, punch larger than shaft, rectangle with radiussed corners, with ejector pin, heavy duty d 2g5 d 5 W ±0,01 α = 90 R 3 +0,5 P ±0,01 l 1 +1,5 G R 0,5 ±0,01 * 180 α = 90 Standard 0 G = (P 1.0) 2 +(W 1.0) Ball lock punch, punch larger than shaft, rectangle with radiussed corners, with ejector pin, heavy duty d 2 / () d 5 W min G max l 1 / () l / (Order Code character) (E) (F) (G) 13 / (3) (2) 30 (4) 16 / (4) (2) 30 (4) 20 / (5) (2) 30 (4) 25 / (6) (2) 30 (4) 32 / (7) (2) 30 (4) 40 / (9) (2) 30 (4) Hardness 62 ± 2 HRC Shaft and punch shape fine ground. Special dimensions on request. * For other radius options, see standardised special shapes. Ordering-code (example): F B Angle: 90 = (B) Format: Rectangle with radiused corners, width W W = 11,0 mm = 1100 Format: Rectangle with radiused corners, length P P = 12,15 mm = 1215 Punch cutting length: l 1 19 mm = (2) Length: l 90 mm = (F) Diameter: d 2 13 mm Type: = (3) punch larger, heavy duty = (5) Version: Rectangle with radiused corners = (5) Punch: with ejector pin = 27 E100

100 Ball lock pilot pin, with tapered tip, heavy duty Ball lock pilot pin, with tapered tip, heavy duty d 2 / () d 5 P l 1 / () N l / (Order Code character) (D) (E) (F) (G) (H) (J) (K) (l) 10 / (2) 10 5,9-9,9 19 (2) 8 13 / (3) 12 9,9-12,9 19 (2) / (4) 12 12,9-15,9 25 (3) / (5) 12 15,9-19,9 25 (3) / (6) 12 19,9-24,9 25 (3) / (7) 12 24,9-31,9 25 (3) / (9) 12 31,9-39,9 30 (4) 40 Ordering-code (example): G Hardness 62 ± 2 HRC Shaft and pilot pin fine ground. Special dimensions on request. Format: Round P = 14,0 mm = 1400 Punch cutting length: l 1 25 mm = (3) Length: l 100 mm = (G) Diameter: d 2 16 mm Type: = (4) heavy Version: = (3) Pilot pin with tapered tip = (6) Punch: without ejector pin = 22 E101

101 Ball lock pilot pin, with parabolic tip, heavy duty Ball lock pilot pin, with parabolic tip, heavy duty d 2 / () d 5 P l 1 / () l / (Order Code character) (C) (D) (E) (F) (G) (H) (J) 10 / (2) 10 5,9-9,9 19 (2) 13 / (3) 12 9,9-12,9 19 (2) 16 / (4) 12 12,9-15,9 25 (3) 20 / (5) 12 15,9-19,9 25 (3) 25 / (6) 12 19,9-24,9 25 (3) 32 / (7) 12 24,9-31,9 25 (3) 40 / (9) 12 31,9-39,9 30 (4) Hardness 62 ± 2 HRC Shaft and pilot pin fine ground. Special dimensions on request. Note: The 2 mm length provides full guidance before the blanking punch contacts the sheet metal. Length of parabolic tip N: = 8 mm where P 10 mm =12 mm where P 10,1 mm - 15 mm =15 mm where P > 15 mm Ordering-code (example): G Format: Round P = 14,0 mm = 1400 Punch cutting length: l 1 25 mm = (3) Length: l 100 mm = (G) Diameter: d 2 16 mm Type: = (4) heavy Version: = (3) Pilot pin with parabolic tip = (7) Punch: without ejector pin = 22 E102

102 Punches BOLT LOCK

103 Punches and retainers BOLT LOCK The development of the BOLT LOCK system is a logical continuation of today s quick-release systems for punches beyond a shaft diameter of 40 mm. Since the punches are available for any geometries, the compact system can be used for a variety of applications. An example of this is the use of punches to cut sheet metal parts, which are not manufactured as individual parts, but rather mainly as multiple parts for economic reasons. Large perforations in structured parts of the car body can be manufactured without a problem using the system. In the area of follow-on composites, the system can also be used to cut the grating or remove the pc board. The system makes a valuable contribution to the further standardisation of tools and connected advantages in regard to time, costs and quality. Designed as a replacement for today s serially produced parts previously manufactured individually. Punches available in standard shapes and customer-specific special shapes according to data record. High quality due to automated serial production. Cost savings in design due to CAD standard parts library. Data in the currently common data formats can be called worldwide directly through fibro.partcommunity.com and is thus always up-to-date free of cost. Low spatial requirement as conventional system and therefore also an option for saving operations. Geometrical changes of the cutting contour do not affect the retaining plate, thus permitting cost savings in case of changes. Low mounting effort in tool maintenance, quick-release system. Punches are provided with extraction thread in the standard version. Lateral borehole in the case of cutting form width W < 20 mm

104 Ordering example Punch BOLT LOCK Note: See table for standard dimensions Special dimensions to order Punch cutting length Length Diameter E Z Shape: slot Length P = 100 mm Punch 22 without ejector pin Punch cutting length: l 1 20 = 2 Shape: slot Width W = 30 mm blank round square rectangular slot rectangle with radiused corners = 0** = 1* = 2* = 3 = 4 = 5 Order Code Length: l character 77 = E optional with retaining plate- BOLT LOCK Order Code character = Z *only for size (a x b): 01, 04, 05 **only available as CAD download Note: Special forms available upon customer s request. Use blank for CAD data, see fibro.partcommunity.com. Size (a 1 x b 1 ) 01 ( 80 x 55) = 1 02 (100 x 40) = 2 03 (160 x 40) = 3 04 (120 x 80) = 4 05 (160 x 120) = 5 06 (240 x 45) = 6 Typ: BOLT LOCK = 7 Ordering example: E Z Material HWS (1.2379) = 2 other materials and coatings available upon request optional: with retaining plate BOLT LOCK (Z) Shape: slot, Width W = 30 mm (03000) Shape: slot, Length P = 100 mm (10000) Punch cutting length: l 1 = 20 mm (2) Length: l = 77 mm (E) Size 03 ( a 1 x b 1 = 160 x 40 mm ) (3) HWS (1.2379) = (2) Typ = BOLT LOCK (7) slot (4) Punch: without ejector pin (22) 77 +0, ±0, ±0,

105 Special designs Punch BOLT LOCK BOLT LOCK punches can be designed with individual cutting contours. For this purpose, blanks are available as starting models at the fibro.partcommunity.com download portal. In this starting model, the corresponding cutting contour can be imported using the CAD system after download and preferably sent to FIBRO in STEP format. Six sizes are available at the download portal. During selection, the maximum dimensions X, Y of the cutting form apply as a limit. Example: customer-specific cutting contour - max. dimensions of 110 x 69 mm Selection of punch BOLT LOCK, blank according to the max. dimensions of the cutting form Size 04 (A1 x B1 : 120 x 80 mm) Download of model in desired CAD format (e.g.: STEP, CATIA, etc.) Incorporation of the cutting contour into the punch BOLT LOCK blank model. Send the data to FIBRO in STEP format

106 Punch BOLT LOCK, blank b 1 l 30 a Punch BOLT LOCK, blank Size / () a 1 b 1 l / (Order Code character) 01 / (1) / (E) 02 / (2) / (E) 03 / (3) / (E) 04 / (4) / (E) 05 / (5) / (E) 06 / (6) / (E) HWS (1.2379) Hardness HRC Other materials upon request. Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Note: BOLT LOCK punches, blank, cannot be ordered. They are used only for customer-specific cutting contours/special designs

107 Punch BOLT LOCK, round Mounting example l l +0, P ±0,01 b1 a Punch BOLT LOCK, round Size / () a 1 b 1 P min P max l 1 / () l / (Order Code character) 01 / (1) / (2) 77 / (E) 04 / (4) / (2) 77 / (E) 05 / (5) / (2) 77 / (E) Ordering-code (example): E HWS (1.2379) Hardness HRC Format: Round P = 50 mm = Punch cutting length: l 1 20 mm = (2) Length: l 77 mm = (E) Size: 01 (a 1 x b 1 : 80 x 55 mm) = (1) HWS (1.2379) = (2) Typ: BOLT LOCK = (7) Version: Round = (1) Punch: without ejector pin = 22 Other materials upon request. Description of FIBRO materials for tool and die components see at the beginning of Chapter E. BOLT LOCK punches, round, are provided with an extraction thread (M10). Note: Order number for punch BOLT LOCK, round with retaining plate BOLT LOCK, including screws and pins: E2. Z

108 Punch BOLT LOCK, square Mounting example +0,1 l 30 1 b P ±0,01 1 l P ±0,01 a Punch BOLT LOCK, square Size / () a 1 b 1 P min P max l 1 / () l / (Order Code character) 01 / (1) / (2) 77 / (E) 04 / (4) / (2) 77 / (E) 05 / (5) / (2) 77 / (E) HWS (1.2379) Hardness HRC Ordering-code (example): E Other materials upon request. Description of FIBRO materials for tool and die components see at the beginning of Chapter E. BOLT LOCK punches, square, are provided with an extraction thread (M10). Note: Order number for punch BOLT LOCK, square with retaining plate BOLT LOCK, including screws and pins: E2. Z Format: Square P = 40,5 mm = Punch cutting length: l 1 20 mm = (2) Length: l 77 mm = (E) Size: 01 (a 1 x b 1 : 80 x 55 mm) = (1) HWS (1.2379) = (2) Typ: BOLT LOCK Version: = (7) Square = (2) Punch: without ejector pin =

109 Punch BOLT LOCK, rectangular Mounting example l +0, l W ±0,01 b1 P ±0,01 a Punch BOLT LOCK, rectangular Size / () a 1 b 1 P min P max W min W max l 1 / () l / (Order Code character) 01 / (1) / (2) 77 / (E) 02 / (2) / (2) 77 / (E) 03 / (3) / (2) 77 / (E) 04 / (4) / (2) 77 / (E) 05 / (5) / (2) 77 / (E) 06 / (6) / (2) 77 / (E) Ordering-code (example): E HWS (1.2379) Hardness HRC Format: Rectangular, width W W = 45,5 mm = Format: Rectangular, length P P = 70,5 mm = Punch cutting length: l 1 20 mm = (2) Length: l 77 mm = (E) Size: 01 (a 1 x b 1 : 80 x 55 mm) = (1) HWS (1.2379) = (2) Typ: BOLT LOCK Version: = (7) Rectangular = (3) Punch: without ejector pin = 22 Other materials upon request. Description of FIBRO materials for tool and die components see at the beginning of Chapter E. BOLT LOCK punches, rectangle, are provided with an extraction thread (M10). For cutting form width W < 20 mm, the punch is provided with a transverse borehole ( 10 mm). Note: Order number for punch BOLT LOCK, rectangle with retaining plate BOLT LOCK, including screws and pins: E2.. Z

110 Punch BOLT LOCK, slot Mounting example W ±0,01 b 1 1 l 30 l +0, P ±0,01 a Punch BOLT LOCK, slot Size / () a 1 b 1 P min P max W min W max l 1 / () l / (Order Code character) 1 / (1) / (2) 77 / (E) 2 / (2) / (2) 77 / (E) 3 / (3) / (2) 77 / (E) 4 / (4) / (2) 77 / (E) 5 / (5) / (2) 77 / (E) 6 / (6) / (2) 77 / (E) HWS (1.2379) Hardness HRC Ordering-code (example): E Other materials upon request. Description of FIBRO materials for tool and die components see at the beginning of Chapter E. BOLT LOCK punches with an slot are provided with an extraction thread (M10). For cutting form width W < 20 mm, the punch is provided with a transverse bore ( 10 mm). Note: Order number for punch BOLT LOCK, slot with retaining plate BOLT LOCK, including screws and pins: E2.. Z Format: Slot, width W W = 45,5 mm = Format: Slot, length P P = 70,5 mm = Punch cutting length: l 1 20 mm = (2) Length: l 77 mm = (E) Size: 01 (a 1 x b 1 : 80 x 55 mm) = (1) HWS (1.2379) = (2) Typ: BOLT LOCK Version: = (7) Slot = (4) Punch: without ejector pin =

111 Punch BOLT LOCK, rectangle with radiused corners Mounting example ,1 l l ±0,01 W b1 R0,5 P ±0,01 a Punch BOLT LOCK, rectangle with radiused corners Size / () a 1 b 1 P min P max W min W max l 1 / () l / (Order Code character) 01 / (1) / (E) 77 / (E) 02 / (2) / (E) 77 / (E) 03 / (3) / (E) 77 / (E) 04 / (4) / (E) 77 / (E) 05 / (5) / (E) 77 / (E) 06 / (6) / (E) 77 / (E) Ordering-code (example): E HWS (1.2379) Hardness HRC Format: Rectangle with radiused corners, width W W = 45,5 mm = Format: Rectangle with radiused corners, length P P = 70,5 mm = Punch cutting length: l 1 20 mm = (2) Length: l 77 mm = (E) Size: 01 (a 1 x b 1 : 80 x 55 mm) = (1) HWS (1.2379) = (2) Typ: BOLT LOCK = (7) Version: Rectangle with radiused corners = (5) Punch: without ejector pin = 22 Other materials upon request. Description of FIBRO materials for tool and die components see at the beginning of Chapter E. BOLT LOCK punches, rectangle with radius, are provided with an extraction thread (M10). For cutting form width W < 20 mm, the punch is provided with a transverse bore ( 10 mm). Note: Order number for punch BOLT LOCK, rectangle with radius and retaining plate BOLT LOCK, including screws and pins: E2.. Z

112 Punches ISO 8020 E103

113 Ordering example Punches ISO 8020 Note: See table for standard dimensions Special dimensions to order G A Format: Slot length P = 6,5 mm Punch: 22 without ejector pin 27 with ejector pin Version: blank = 0 round = 1 square = 2 rectangular = 3 slot = 4 rectangle with radiused corners = 5 pilot pin with tapered tip = 6 pilot pin parabolic tip = 7 special shapes = 9 Type: ISO = 1 Diameter: d 1 3 = 1 4 = 2 5 = 3 6 = 4 8 = 5 10 = 6 13 = 7 16 = 8 20 = 9 25 =10 32 =11 Punch cutting length: l 1 8 = 1 10 = 2 13 = 3 19 = 4 25 = 5 30 = 6 special = X Order Code character Lenght: l 50 = A 56 = B 63 = C 71 = D 80 = E 90 = F 100 = G 110 = H 120 = J 125 = K 140 = L 150 = M 200 = N special = X Format: Slot width W = 4,5 mm Angle: 0 = A 90 = B 180 = C 270 = D special = X Order Code character Ordering Code (Example): G A Angle = 0 (A) Format: Slot, width W = 4,5 mm (0450) Format: Slot, length P = 6,5 mm (0650) Punch cutting length: l 1 = 19 mm (4) Length: l = 100 mm (G) Diameter: d 1 = 13 mm (7) Type = ISO (1) Version: Slot (4) Punch: without ejector pin (22) E104

114 Punch, blank, ISO Punch, blank, ISO d 1 / () d 2 r T l / (Order Code character) (D) (E) (F) (G) (J) (M) (N) 3 / (1) / (2) / (3) / (4) / (5) / (6) / (7) / (8) / (9) / (10) / (11) Ordering code (example): G. A S P complete for material ASP Length: l Order Code character 100 mm = (G) Diameter: d 1 13 mm Type: = (7) ISO Version: = (1) blank = (0) Punch: without ejector pin = 22 Hardness: Shaft 64 ± 2 HRC Head 52 ± 5 HRC ASP 23 - ASP 2023 upon request Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Punch head hot upset-forged. Shoulder and shaft fine ground. Special dimensions on request. E105

115 Punch, stepped, round, ISO Punch, stepped, round, ISO d 1 / () d 2 P l 1 / () r T l / (Order Code character) (D) (E) (F) (G) (J) 3 / (1) 5 0,8-2,9 8 (1) 10 (2) / (2) 6 1,0-3,9 8 (1) 13 (3) / (3) 8 1,5-4,9 13 (3) 19 (4) / (4) 9 1,6-5,9 13 (3) 19 (4) / (5) 11 2,5-7,9 19 (4) 25 (5) / (6) 13 4,0-9,9 19 (4) 25 (5) / (7) 16 5, (4) 25 (5) / (8) 19 8, (4) 25 (5) / (9) 23 12, (4) 25 (5) / (10) 28 16, (4) 25 (5) / (11) 35 20, (5) 30 (6) Hardness: Shaft 64 ± 2 HRC Head 52 ± 5 HRC Ordering-code (example): G ASP 23 - ASP 2023 upon request Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Punch head hot upset-forged. Shoulder, shaft and punch diameter fine ground. Special dimensions on request. Format: Round P = 7,0 mm = 0700 Punch cutting length: l 1 19 mm = (4) Length: l 100 mm = (G) Diameter: d 1 13 mm Type: = (7) ISO Version: = (1) Round = (1) Punch: without ejector pin = 22 E106

116 Punch, stepped, square, ISO d 2-0,25 r +0,1 T +0,25 P ±0,01 d 1 m5 l +1 P ±0,01 G G = 2 P +0,5 l 1 3 R d 4 = d 1-0,01-0, Punch, stepped, square, ISO d 1 / () d 2 P min G max l 1 / () r T l / (Order Code character) (D) (E) (F) (G) (J) 3 / (1) (1) 10 (2) / (2) (1) 13 (3) / (3) (3) 19 (4) / (4) (3) 19 (4) / (5) (4) 25 (5) / (6) (4) 25 (5) / (7) (4) 25 (5) / (8) (4) 25 (5) / (9) (4) 25 (5) / (10) (4) 25 (5) / (11) (5) 30 (6) Ordering-code (example): E B Angle: 90 = (B) Format: Square, length P P = 15,0 mm = 1500 Punch cutting length: l 1 25 mm = (5) Length: l 80 mm = (E) Diameter: d 1 25 mm Type: = (10) ISO Version: = (1) Square = (2) Punch: without ejector pin = 22 Hardness: Shaft 64 ± 2 HRC Head 52 ± 5 HRC ASP 23 - ASP 2023 upon request Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Punch head hot upset-forged. Shoulder, shaft and punch shape fine ground. The anti-rotation surface parallel to P = 0 as standard. Special dimensions on request. E107

117 Punch, stepped, rectangular, ISO d 2-0,25 r +0,1 T +0,25 d 1 m5 W ±0,01 l +1 +0,5 l 1 3 R13 P ±0,01 G G = P 2 +W d 4 = d 1-0,01-0, Punch, stepped, rectangular, ISO d 1 / () d 2 W min G max l 1 / () r T l / (Order Code character) (D) (E) (F) (G) (J) 3 / (1) (1) 10 (2) / (2) (1) 13 (3) / (3) (3) 19 (4) / (4) (3) 19 (4) / (5) (4) 25 (5) / (6) (4) 25 (5) / (7) (4) 25 (5) / (8) (4) 25 (5) / (9) (4) 25 (5) / (10) (4) 25 (5) / (11) (5) 30 (6) Hardness: Shaft 64 ± 2 HRC Head 52 ± 5 HRC ASP 23 - ASP 2023 upon request Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Punch head hot upset-forged. Shoulder, shaft and punch shape fine ground. The anti-rotation surface parallel to P = 0 as standard. Special dimensions on request. Ordering-code (example): F B Angle: 90 = (B) Format: Rectangular, width W W = 11,5 mm = 1150 Format: Rectangular, length P P = 15,0 mm = 1500 Punch cutting length: l 1 19 mm = (4) Length: l 90 mm = (F) Diameter: d 1 20 mm Type: = (9) ISO Version: = (1) Rectangular = (3) Punch: without ejector pin = 22 E108

118 Punch, stepped, slot, ISO d 2-0,25 r +0,1 T +0,25 W ±0,01 l +1 d 1 m5 P ±0,01 G = P +0,5 l 1 3 R d 4 = d 1-0,01-0, Punch, stepped, slot, ISO d 1 / () d 2 W min G max l 1 / () r T l / (Order Code character) (D) (E) (F) (G) (J) 3 / (1) (1) 10 (2) / (2) (1) 13 (3) / (3) (3) 19 (4) / (4) (3) 19 (4) / (5) (4) 25 (5) / (6) (4) 25 (5) / (7) (4) 25 (5) / (8) (4) 25 (5) / (9) (4) 25 (5) / (10) (4) 25 (5) / (11) (5) 30 (6) Ordering-code (example): E A Angle 0 = (A) Format: Slot, width W W = 12,2 mm = 1220 Format: Slot, length P P = 20,20 mm = 2020 Punch cutting length: l 1 25 mm = (5) Length: l 80 mm = (E) Diameter: d 1 25 mm Type: = (10) ISO Version: = (1) Slot = (4) Punch: without ejector pin = 22 Hardness: Shaft 64 ± 2 HRC Head 52 ± 5 HRC ASP 23 - ASP 2023 upon request Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Punch head hot upset-forged. Shoulder, shaft and punch shape fine ground. The anti-rotation surface parallel to P = 0 as standard. Special dimensions on request. E109

119 Punch, stepped, rectangle with radiused corners, ISO d 2-0,25 r +0,1 T +0,25 d 1 m5 W ±0,01 l +1 P ±0,01 R 0,5 G +0,5 l 1 3 R13 ±0,01 G = (P 1.0) 2 +(W 1.0) 2 +1 * d 4 = d 1-0,01-0, Punch, stepped, rectangle with radiused corners, ISO d 1 / () d 2 W min G max l 1 / () r T l / (Order Code character) (D) (E) (F) (G) (J) 3 / (1) (1) 10 (2) / (2) (1) 13 (3) / (3) (3) 19 (4) / (4) (3) 19 (4) / (5) (4) 25 (5) / (6) (4) 25 (5) / (7) (4) 25 (5) / (8) (4) 25 (5) / (9) (4) 25 (5) / (10) (4) 25 (5) / (11) (5) 30 (6) Hardness: Shaft 64 ± 2 HRC Head 52 ± 5 HRC ASP 23 - ASP 2023 upon request Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Punch head hot upset-forged. Shoulder, shaft and punch shape fine ground. The anti-rotation surface parallel to P = 0 as standard. Special dimensions on request. * For other radius options, see standardised special shapes. Ordering-code (example): F B Angle: 90 = (B) Format: Rectangle with radiused corners, width W W = 11,0 mm = 1100 Format: Rectangle with radiused corners, length P P = 12,15 mm = 1215 Punch cutting length: l 1 19 mm = (4) Length: l 90 mm = (F) Diameter: d 1 20 mm Type: = (9) ISO = (1) Version: Rectangle with radiused corners = (5) Punch: without ejector pin = 22 E110

120 Punch, blank, with ejector pin, ISO d 2-0,25 r ±0,1 l +1 T +0,25 d 1 m Punch, blank, with ejector pin, ISO d 1 / () d 2 r T l / (Order Code character) (D) (E) (F) (G) (J) 5 / (3) / (4) / (5) / (6) / (7) / (8) / (9) / (10) / (11) Ordering-code (example): G Hardness: Shaft 64 ± 2 HRC Head 52 ± 5 HRC Punch head hot upset-forged. Shoulder and shaft fine ground. Special dimensions on request. Length: l 100 mm = (G) Diameter: d 1 32 mm Type: = (11) ISO Version: = (1) blank = (0) Punch: with ejector pin = 27 E111

121 Punch, stepped, round, with ejector pin, ISO d 2-0,25 r ±0,1 T +0,25 d 1 m5 +0,5 l 1 3 l +1 R13 P +0,01 d 4 = d 1-0,01-0, Punch, stepped, round, with ejector pin, ISO d 1 / () d 2 P l 1 / () r T l / (Order Code character) (D) (E) (F) (G) (J) 5 / (3) 8 1,6-4,9 13 (3) 19 (4) / (4) 9 2,5-5,9 13 (3) 19 (4) / (5) 11 2,5-7,9 19 (4) 25 (5) / (6) 13 4,0-9,9 19 (4) 25 (5) / (7) 16 5, (4) 25 (5) / (8) 19 8, (4) 25 (5) / (9) 23 12, (4) 25 (5) / (10) 28 16, (4) 25 (5) / (11) 35 20, (5) 30 (6) Hardness: Shaft 64 ± 2 HRC Head 52 ± 5 HRC Punch head hot upset-forged. Shoulder, shaft and punch diameter fine ground. Special dimensions on request. Ordering-code (example): G Format: Round P = 7,0 mm = 0700 Punch cutting length: l 1 19 mm = (4) Length: l 100 mm = (G) Diameter: d 1 13 mm Type: = (7) ISO Version: = (1) Round = (1) Punch: with ejector pin = 27 E112

122 Punch, stepped, square, with ejector pin, ISO d 2-0,25 P ±0,01 r ±0,1 T +0,25 d 1 m5 P ±0,01 G G = 2 P l +1 +0,5 l 1 3 R d 4 = d 1-0,01-0, Punch, stepped, square, with ejector pin, ISO d 1 / () d 2 P min G max l 1 / () r T l / (Order Code character) (D) (E) (F) (G) (J) 5 / (3) (3) 19 (4) / (4) (3) 19 (4) / (5) (4) 25 (5) / (6) (4) 25 (5) / (7) (4) 25 (5) / (8) (4) 25 (5) / (9) (4) 25 (5) / (10) (4) 25 (5) / (11) (5) 30 (6) Ordering-code (example): D A Angle: 0 = (A) Format: Square, length P P = 16,5 mm = 1650 Punch cutting length: l 1 25 mm = (5) Length: l 71 mm = (D) Diameter: d 1 25 mm Type: = (10) ISO Version: = (1) Square = (2) Punch: with ejector pin = 27 Hardness: Shaft 64 ± 2 HRC Head 52 ± 5 HRC Punch head hot upset-forged. Shoulder, shaft and punch shape fine ground. The anti-rotation surface parallel to P = 0 as standard. Special dimensions on request. E113

123 Punch, stepped, rectangular, with ejector pin, ISO d 2-0,25 r ±0,1 T +0,25 d 1 m5 W ±0,01 l +1 +0,5 l 1 3 R13 P ±0,01 G G = P 2 +W d 4 = d 1-0,01-0, Punch, stepped, rectangular, with ejector pin, ISO d 1 / () d 2 W min G max l 1 / () r T l / (Order Code character) (D) (E) (F) (G) (J) 5 / (3) (3) 19 (4) / (4) (3) 19 (4) / (5) (4) 25 (5) / (6) (4) 25 (5) / (7) (4) 25 (5) / (8) (4) 25 (5) / (9) (4) 25 (5) / (10) (4) 25 (5) / (11) (5) 30 (6) Hardness: Shaft 64 ± 2 HRC Head 52 ± 5 HRC Punch head hot upset-forged. Shoulder, shaft and punch shape fine ground. The anti-rotation surface parallel to P = 0 as standard. Special dimensions on request. Ordering-code (example): F B Angle: 90 = (B) Format: Rectangular, width W W = 12,1 mm = 1210 Format: Rectangular, length P P = 15,04 mm = 1504 Punch cutting length: l 1 19 mm = (4) Length: l 90 mm = (F) Diameter: d 1 20 mm Type: = (9) ISO Version: = (1) Rectangular = (3) Punch: with ejector pin = 27 E114

124 Punch, stepped, slot, with ejector pin, ISO d 2-0,25 r ±0,1 T +0,25 W ±0,01 d 1 m5 l +1 P ±0,01 G = P +0,5 l 1 3 R d 4 = d 1-0,01-0, Punch, stepped, slot, with ejector pin, ISO d 1 / () d 2 W min G max l 1 / () r T l / (Order Code character) (D) (E) (F) (G) (J) 5 / (3) (3) 19 (4) / (4) (3) 19 (4) / (5) (4) 25 (5) / (6) (4) 25 (5) / (7) (4) 25 (5) / (8) (4) 25 (5) / (9) (4) 25 (5) / (10) (4) 25 (5) / (11) (5) 30 (6) Ordering-code (example): D B Angle 90 = (B) Format: Slot, width W W = 16,5 mm = 1650 Format: Slot, length P P = 20,4 mm = 2040 Punch cutting length: l 1 19 mm = (4) Length: l 71 mm = (D) Diameter: d 1 25 mm Type: = (10) ISO Version: = (1) Slot = (4) Punch: with ejector pin = 27 Hardness: Shaft 64 ± 2 HRC Head 52 ± 5 HRC Punch head hot upset-forged. Shoulder, shaft and punch shape fine ground. The anti-rotation surface parallel to P = 0 as standard. Special dimensions on request. E115

125 Punch, stepped, rectangle with radiussed corners, with ejector pin, ISO d 2-0,25 r ±0,1 T +0,25 d 1 m5 W ±0,01 l +1 P ±0,01 R 0,5 G +0,5 l 1 3 R13 ±0,01 G = (P 1.0) 2 +(W 1.0) 2 +1 * d 4 = d 1-0,01-0, Punch, stepped, rectangle with radiussed corners, with ejector pin, ISO d 1 / () d 2 W min G max l 1 / () r T l / (Order Code character) (D) (E) (F) (G) (J) 5 / (3) (3) 19 (4) / (4) (3) 19 (4) / (5) (4) 25 (5) / (6) (4) 25 (5) / (7) (4) 25 (5) / (8) (4) 25 (5) / (9) (4) 25 (5) / (10) (4) 25 (5) / (11) (5) 30 (6) Hardness: Shaft 64 ± 2 HRC Head 52 ± 5 HRC Punch head hot upset-forged. Shoulder, shaft and punch shape fine ground. The anti-rotation surface parallel to P = 0 as standard. Special dimensions on request. * For other radius options, see standardised special shapes. Ordering-code (example): F B Angle: 90 = (B) Format: Rectangle with radiused corners, width W W = 12,1 mm = 1210 Format: Rectangle with radiused corners, length P P = 15,4 mm = 1540 Punch cutting length: l 1 19 mm = (4) Length: l 90 mm = (F) Diameter: d 1 20 mm Type: = (9) ISO = (1) Version: Rectangle with radiused corners = (5) Punch: with ejector pin = 27 E116

126 Pilot pin with tapered tip, ISO d 2-0,25 r +0,1 l 1 +0,5 l +1 T +0,25 d 1 m5 R13 N P +0, Pilot pin with tapered tip, ISO d 1 / () d 2 T P l 1 / () N l / (Order Code character) (C) (D) (E) (F) (G) (H) (K) (l) 5 / (3) 8 5 1,0-4,9 13 (3) 4 6 / (4) 9 5 1,6-5,9 13 (3) 5 8 / (5) ,5-7,9 13 (3) 6 10 / (6) ,0-9,9 13 (3) 19 (4) 8 13 / (7) , (3) 19 (4) / (8) , (3) 19 (4) 25 (5) / (9) , (3) 19 (4) 25 (5) / (10) , (3) 19 (4) 25 (5) / (11) , (4) 25 (5) 30 Ordering-code (example): D Format: Round P = 17,5 mm = 1750 Punch cutting length: l 1 13 mm = (3) Length: l 71 mm = (D) Diameter: d 1 25 mm Type: = (10) ISO Version: = (1) Pilot pin with tapered tip = (6) Punch: without ejector pin = 22 Hardness: Shaft 64 ± 2 HRC Head 52 ± 5 HRC Head hot upset-forged. Shoulder, shaft and pilot fine ground. Special dimensions on request. E117

127 Pilot pin with parabolic tip, ISO Pilot pin with parabolic tip, ISO d 1 / () d 2 T P l 1 / () l / (Order Code character) (A) (B) (C) (D) (E) (F) (G) 5 / (3) 8 5 1,0-4,9 10 (2) 13 (3) 6 / (4) 9 5 1,6-5,9 10 (2) 13 (3) 8 / (5) ,5-7,9 10 (2) 13 (3) 10 / (6) ,0-9,9 10 (2) 13 (3) 19 (4) 13 / (7) , (2) 13 (3) 19 (4) 16 / (8) , (3) 19 (4) 20 / (9) , (3) 19 (4) 25 / (10) , (3) 19 (4) 32 / (11) , (4) Hardness: Shaft 64 ± 2 HRC Head 52 ± 5 HRC Head hot upset-forged. Shoulder, shaft and pilot fine ground. Special dimensions on request. Note: The 2 mm length provides full guidance before the blanking punch contacts the sheet metal. Length of parabolic tip N: = 8 mm where P 10 mm =12 mm where P 10,1 mm - 15 mm =15 mm where P > 15 mm Ordering-code (example): D Format: Round P = 17,5 mm = 1750 Punch cutting length: l 1 13 mm = (3) Length: l 71 mm = (D) Diameter: d 1 25 mm Type: = (10) ISO Version: = (1) Pilot pin with parabolic tip = (7) Punch: without ejector pin = 22 E118

128 Pilot unit to Mercedes-Benz Standard Pilot pin Compression spring Casing d 3 d 2 d l 2 +0,1 l +0,1 h ø6,5 d H7 1 f7 H7 ø3 h 2 l 1 h1 Parallel dowel pin d +0,05 d 5 f7 40 3, Pilot unit to Mercedes-Benz Standard d d 1 d 2 d 3 d 4 d 5 h h 1 h 2 l 1 l 2 l Spring force preloaded [dan] Spring force pressed [dan] A B Ordering-code (example): A Diameter: d 9,8 mm = ,8 mm = 1580 Length: l 63,2 mm = (A) 72,5 mm = (B) Diameter: d 1 10 mm = (1) 16 mm = (2) Standard: Mercedes Version: = (6) Pilot pin = (7) = 22 Description: The pilot unit provides exact positioning of sheet metal parts. There are 2 sizes. The pilot unit 10 ( ) can used for a hole diameter of 5 to 10 mm and is available as a finished item, 9.8 mm diameter. The pilot unit 16 ( ) is used for diameter > mm and is available as a finished item, 15.8 mm diameter. Smaller diameters have to be ground by the tool making department. Note: The pilot unit consists of: Pilot pin, sleeve, compression spring, dowel pin. E119

129 E120

130 Precision Matrixes E121

131 Ordering example Matrixes l NB: See table for standard dimensions Special dimensions to order l 1 Matrixes: 26 = matrixes d2 Order Version: No blank (pilot hole bore) = 0 round = 1 square = 2 rectangular = 3 slot = 4 rectangle with radiused corners = 5 special shapes = 9 Type: automotive standard without shoulder ISO 8977 with shoulder ISO F A 2 = 5 = 6 = 7 Ordering Code (Example): Shape cutting length: l Order No 2 = 1 3 = 2 4 = 3 5 = 4 6 = 5 8 = 6 10 = 7 12 = 8 special = X Order Diameter: d 2 No 5 = 1 6 = 2 8 = 3 10 = 4 13 = 5 16 = 6 20 = 7 22 = 8 25 = 9 32 = = = = = = = = = = = = F A 2 Format: Slot length P = 13,5 mm Order Code Length: l 1 character 13 = A 16 = B 20 = C 22 = D 25 = E 28 = F 30 = G 32 = H 35 = J 40 = K special = X Anti-rotation element: Pin = 4 mm (2) Angle = 0 (A) Format: Slot width W = 6,5 mm (0650) Format: Slot length P = 13,5 mm (1350) Shape cutting length: l = 8 mm (6) Length: l 1 = 28 mm (F) Diameter: d 2 = 32 mm (10) Type = without shoulder ISO 8977 (6) Version: Slot (4) Matrixes: Matrixes (26) Format: Slot width W = 6,5 mm Order Code Angle: character 0 = A 90 = B 180 = C 270 = D special = X Anti-rotation element: pin [3 pin [4 pin [6 polished surface (continuous) polished surface top, 14 mm polished surface bottom, 14 mm special 28 13,5 8 starting lead 6,5 32 = 1 = 2 = 3 = 4 = 5 = 6 = X 0 E122

132 Matrix without shoulder, blank, ISO d 2 n5 P +0,1 l +0,5 1 0 l d 4 Starting lead Matrix without shoulder, blank, ISO d 2 / () d 4 P l / () l 1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J) (K) 5 / (1) / (1) 6 / (2) / (2) 8 / (3) / (3) 10 / (4) / (3) 8 / (6) 13 / (5) / (4) 8 / (6) 16 / (6) / (4) 8 / (6) 20 / (7) / (6) 12 / (8) 22 / (8) / (6) 12 / (8) 25 / (9) / (6) 12 / (8) 32 / (10) / (6) 12 / (8) 40 / (12) / (6) 12 / (8) 50 / (14) / (6) 12 / (8) Ordering-code (example): F 8 Hardness 62 ± 2 HRC Diameter d 2, starting lead and face surfaces ground. Diameter P is a bored pilot hole for wire EDM. Special dimensions on request. Shape cutting length: l 12 mm = (8) Length: l 1 28 mm = (F) Diameter: d 2 32 mm = (10) Type: without sholder ISO 8977 Version: = (6) Blank (pilot hole bore) Matrix = (0) = 26 E123

133 Matrix without shoulder, round, ISO Matrix without shoulder, round, ISO d 2 / () d 4 P l / () l 1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J) (K) 5 / (1) 2.8 1,0-2,4 2 / (1) 6 / (2) 3.5 1,6-3,0 3 / (2) 8 / (3) 4 2,0-3,5 4 / (3) 10 / (4) 5.8 2,5-5,0 4 / (3) 8 / (6) 13 / (5) 8 4,0-7,0 5 / (4) 8 / (6) 16 / (6) 9.5 6,0-9,0 5 / (4) 8 / (6) 20 / (7) 12 8,0-11,0 8 / (6) 12 / (8) 22 / (8) 15 9,0-14,0 8 / (6) 12 / (8) 25 / (9) ,7-16,0 8 / (6) 12 / (8) 32 / (10) ,0-20,0 8 / (6) 12 / (8) 40 / (12) ,0-27,0 8 / (6) 12 / (8) 50 / (14) 37 26,0-36,0 8 / (6) 12 / (8) Hardness 62 ± 2 HRC Diameter d 2, starting lead and face surfaces ground. Special dimensions on request. Ordering-code (example): without anti-rotation element F Format: Round P = 15,1 mm = 1510 Shape cutting length: l 12 mm = (8) Length: l 1 28 mm = (F) Diameter: d 2 32 mm = (10) Type: without sholder ISO 8977 Version: = (6) Round Matrix = (1) = 26 E124

134 Precision Matrixes without shoulder, cylindrical, ISO 8977 Anti-rotation elements anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3) Pin [3 Pin [4 Pin [6 d 2 F d 2 F d 2 F ,5 13 7,2 13 8, , , , anti-rotation element 4 (4) anti-rotation element 5 (5) anti-rotation element 6 (6) d 2 F , ,5 22 9, d 2 F , ,5 22 9, d 2 F , ,5 22 9, Ordering example: with anti-rotation element from d 2 10 mm F A 4 Anti-rotation element: Polished surface = (4) (continuous) Angle: Order Code character 0 = (A) Format: Round P = ø15,1 mm = (1510) Punch cutting length: l 12 mm = (8) Length: l 1 Order Code character 28 mm = (F) Diameter: d 2 32 mm = (10) Type: without shoulder ISO 8977 = (6) Version: Round = (1) Matrix = 26 E125

135 Matrix without shoulder, square, ISO d 2 n5 l l +0,5 1 P +0,02-0 d 4 starting lead P +0,02-0 G G = 2 P Matrix without shoulder, square, ISO d 2 / () d 4 P min G max l / () l 1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J) (K) 10 / (4) / (3) 8 / (6) 13 / (5) / (4) 8 / (6) 16 / (6) / (4) 8 / (6) 20 / (7) / (6) 12 / (8) 22 / (8) / (6) 12 / (8) 25 / (9) / (6) 12 / (8) 32 / (10) / (6) 12 / (8) 40 / (12) / (6) 12 / (8) 50 / (14) / (6) 12 / (8) Hardness 62 ± 2 HRC Diameter d 2, starting lead and face surfaces ground. Special dimensions on request. Ordering-code (example): with anti-rotation element F A 3 Anti-rotation element: Pin 6 mm = (3) Angle: 0 = (A) Format: Square, length P P = 13,5 mm = 1350 Shape cutting length: l 12 mm = (8) Length: l 1 28 mm = (F) Diameter: d 2 32 mm = (10) Type: without shoulder ISO8977 Version: = (6) Square Matrix = (2) = 26 E126

136 Precision Matrixes without shoulder, cylindrical, ISO 8977 Anti-rotation elements anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3) Pin [3 Pin [4 Pin [6 d 2 F d 2 F d 2 F ,5 13 7,2 13 8, , , , anti-rotation element 4 (4) anti-rotation element 5 (5) anti-rotation element 6 (6) d 2 F , ,5 22 9, d 2 F , ,5 22 9, d 2 F , ,5 22 9, E127

137 Matrix without shoulder, rectangular, ISO d 2 n5 l +0,5 1 l W +0,02-0 d 4 starting lead P +0,02-0 G G = P 2 +W Matrix without shoulder, rectangular, ISO d 2 / () d 4 W min G max l / () l 1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J) (K) 10 / (4) / (3) 8 / (6) 13 / (5) / (4) 8 / (6) 16 / (6) / (4) 8 / (6) 20 / (7) / (6) 12 / (8) 22 / (8) / (6) 12 / (8) 25 / (9) / (6) 12 / (8) 32 / (10) / (6) 12 / (8) 40 / (12) / (6) 12 / (8) 50 / (14) / (6) 12 / (8) Hardness 62 ± 2 HRC Diameter d 2, starting lead and face surfaces ground. Special dimensions on request. Ordering-code (example): with anti-rotation element F A 4 Anti-rotation element: Polished surface (continuous) = (4) Angle: 0 = (A) Format: Rectangle, width W W = 6,5 mm = 0650 Format: Rectangle, length P P = 13,5 mm = 1350 Shape cutting length: l 12 mm = (8) Length: l 1 28 mm = (F) Diameter: d 2 32 mm = (10) Type: without shoulder ISO8977 Version: = (6) Rectangle Matrix = (3) = 26 E128

138 Precision Matrixes without shoulder, cylindrical, ISO 8977 Anti-rotation elements anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3) Pin [3 Pin [4 Pin [6 d 2 F d 2 F d 2 F ,5 13 7,2 13 8, , , , anti-rotation element 4 (4) anti-rotation element 5 (5) anti-rotation element 6 (6) d 2 F , ,5 22 9, d 2 F , ,5 22 9, d 2 F , ,5 22 9, E129

139 Matrix without shoulder, slot, ISO d 2 n5 l l +0,5 1 W +0,02-0 d 4 starting lead P +0, G = P Matrix without shoulder, slot, ISO d 2 / () d 4 W min G max l / () l 1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J) (K) 10 / (4) / (3) 8 / (6) 13 / (5) / (4) 8 / (6) 16 / (6) / (4) 8 / (6) 20 / (7) / (6) 12 / (8) 22 / (8) / (6) 12 / (8) 25 / (9) / (6) 12 / (8) 32 / (10) / (6) 12 / (8) 40 / (12) / (6) 12 / (8) 50 / (14) / (6) 12 / (8) Hardness 62 ± 2 HRC Diameter d 2, starting lead and face surfaces ground. Special dimensions on request. Ordering-code (example): with anti-rotation element F A 3 Anti-rotation element: Pin 6 mm = (3) Angle: 0 = (A) Format: Slot, width W W = 6,5 mm = 0650 Format: Slot, length P P = 13,5 mm = 1350 Shape cutting length: l 12 mm = (8) Length: l 1 28 mm = (F) Diameter: d 2 32 mm = (10) Type: without shoulder ISO 8977 Version: = (6) Slot Matrix = (4) = 26 E130

140 Precision Matrixes without shoulder, cylindrical, ISO 8977 Anti-rotation elements anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3) Pin [3 Pin [4 Pin [6 d 2 F d 2 F d 2 F ,5 13 7,2 13 8, , , , anti-rotation element 4 (4) anti-rotation element 5 (5) anti-rotation element 6 (6) d 2 F , ,5 22 9, d 2 F , ,5 22 9, d 2 F , ,5 22 9, E131

141 Matrix without shoulder, rectangle with radiussed corners, ISO d 2 n5 l +0,5 1 l W +0,02-0 P +0, d 4 starting lead 90 R 0,5 ±0,01 * G G = (P 1.0) 2 +(W 1.0) Matrix without shoulder, rectangle with radiussed corners, ISO d 2 / () d 4 W min G max l / () l 1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J) (K) 10 / (4) / (3) 8 / (6) 13 / (5) / (4) 8 / (6) 16 / (6) / (4) 8 / (6) 20 / (7) / (6) 12 / (8) 22 / (8) / (6) 12 / (8) 25 / (9) / (6) 12 / (8) 32 / (10) / (6) 12 / (8) 40 / (12) / (6) 12 / (8) 50 / (14) / (6) 12 / (8) Hardness 62 ± 2 HRC Diameter d 2, starting lead and face surfaces ground. Special dimensions on request. * For other radius options, see standardised special shapes. Ordering-code (example): with anti-rotation element F A 3 Anti-rotation element: Pin 6 mm = (3) Angle: 0 = (A) Format: Rectangle with radiused corners, width W W = 6,5 mm = 0650 Format: Rectangle with radiused corners, length P P = 13,5 mm = 1350 Shape cutting length: l 12 mm = (8) Length: l 1 28 mm = (F) Diameter: d 2 32 mm = (10) Type: without shoulder ISO 8977 = (6) Version: Rectangle with radiused corners = (5) Matrix = 26 E132

142 Precision Matrixes without shoulder, cylindrical, ISO 8977 Anti-rotation elements anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3) Pin [3 Pin [4 Pin [6 d 2 F d 2 F d 2 F ,5 13 7,2 13 8, , , , anti-rotation element 4 (4) anti-rotation element 5 (5) anti-rotation element 6 (6) d 2 F , ,5 22 9, d 2 F , ,5 22 9, d 2 F , ,5 22 9, E133

143

144 Matrix with shoulder, blank, ISO Matrix with shoulder, blank, ISO d 2 / () d 3 d 4 P l / () l 1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J) 5 / (1) / (1) 6 / (2) / (2) 8 / (3) / (3) 10 / (4) / (3) 8 / (6) 13 / (5) / (4) 8 / (6) 16 / (6) / (4) 8 / (6) 20 / (7) / (6) 12 / (8) 22 / (8) / (6) 12 / (8) 25 / (9) / (6) 12 / (8) 32 / (10) / (6) 12 / (8) 40 / (12) / (6) 12 / (8) 50 / (14) / (6) 12 / (8) Ordering-code (example): F 8 Hardness 62 ± 2 HRC Diameter d 2, starting lead and face surfaces ground. Diameter P is a bored pilot hole for wire EDM. Special dimensions on request. Shape cutting length: l 12 mm = (8) Length: l 1 28 mm = (F) Diameter: d 2 32 mm = (10) Type: with shoulder ISO 8977 Version: = (7) Blank (pilot hole bore) Matrix = (0) = 26 E135

145 Matrix with shoulder, round, ISO Matrix with shoulder, round, ISO d 2 / () d 3 d 4 P l / () l 1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J) 5 / (1) ,0-2,4 2 / (1) 6 / (2) ,6-3,0 3 / (2) 8 / (3) ,0-3,5 4 / (3) 10 / (4) ,5-5,0 4 / (3) 8 / (6) 13 / (5) ,0-7,0 5 / (4) 8 / (6) 16 / (6) ,0-9,0 5 / (4) 8 / (6) 20 / (7) ,0-11,0 8 / (6) 12 / (8) 22 / (8) ,0-14,0 8 / (6) 12 / (8) 25 / (9) ,7-16,0 8 / (6) 12 / (8) 32 / (10) ,0-20,0 8 / (6) 12 / (8) 40 / (12) ,0-27,0 8 / (6) 12 / (8) 50 / (14) ,0-36,0 8 / (6) 12 / (8) Hardness 62 ± 2 HRC Diameter d 2, starting lead and face surfaces ground. Special dimensions on request. Ordering-code (example): without anti-rotation element F Format: Round P = 15,1 mm = 1510 Shape cutting length: l 12 mm = (8) Length: l 1 28 mm = (F) Diameter: d 2 32 mm = (10) Type: with shoulder ISO 8977 Version: = (7) Round Matrix = (1) = 26 E136

146 Precision Matrixes with shoulder, cylindrical, ISO 8977 Anti-rotation elements anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3) Pin [3 Pin [4 Pin [6 Starting Starting Starting lead d 2 F lead d 2 F lead d 2 F 8 5, d 2 m5 10 6,5 d 2 m d 2 m ,5 13 9,5 16 9, , , , , , , , F 90 F 90 F anti-rotation element 4 (4) Starting lead d 2 m5 F F=d 2 /2 Ordering example: with anti-rotation element from d 2 8 mm F A 4 Anti-rotation element: Polished surface = (4) (continuous) Angle: Order Code character 0 = (A) Format: Round P = ø15,1 mm = (1510) Punch cutting length: l 12 mm = (8) Length: l 1 Order Code character 28 mm = (F) Diameter: d 2 32 mm = (10) Type: with shoulder ISO 8977 = (7) Version: Round = (1) Matrix =

147 Matrix with shoulder, square, ISO d 2 m5 l P +0,02-0 starting lead 5 +0,25 l +0,5 1 P +0,02-0 G d G = 2 P Matrix with shoulder, square, ISO d 2 / () d 3 d 4 P min G max l / () l 1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J) 8 / (3) / (3) 10 / (4) / (3) 8 / (6) 13 / (5) / (4) 8 / (6) 16 / (6) / (4) 8 / (6) 20 / (7) / (6) 12 / (8) 22 / (8) / (6) 12 / (8) 25 / (9) / (6) 12 / (8) 32 / (10) / (6) 12 / (8) 40 / (12) / (6) 12 / (8) 50 / (14) / (6) 12 / (8) Hardness 62 ± 2 HRC Diameter d 2, starting lead and face surfaces ground. Special dimensions on request. Ordering-code (example): with anti-rotation element F A 3 Anti-rotation element: Pin 6 mm = (3) Angle: 0 = (A) Format: Square, length P P = 13,5 mm = 1350 Shape cutting length: l 12 mm = (8) Length: l 1 28 mm = (F) Diameter: d 2 32 mm = (10) Type: with shoulder ISO 8977 Version: = (7) Square Matrix = (2) = 26 E138

148 Precision Matrixes with shoulder, cylindrical, ISO 8977 Anti-rotation elements anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3) Pin [3 Pin [4 Pin [6 Starting Starting Starting lead d 2 F lead d 2 F lead d 2 F 8 5, d 2 m5 10 6,5 d 2 m d 2 m ,5 13 9,5 16 9, , , , , , , , F 90 F 90 F anti-rotation element 4 (4) Starting lead d 2 m5 F F=d 2 /

149 Matrix with shoulder, rectangular, ISO d 2 m5 l W +0,02-0 starting lead 5 +0,25 l +0,5 1 P +0,02-0 G d G = P 2 +W Matrix with shoulder, rectangular, ISO d 2 / () d 3 d 4 W min G max l / () l 1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J) 8 / (3) / (3) 10 / (4) / (3) 8 / (6) 13 / (5) / (4) 8 / (6) 16 / (6) / (4) 8 / (6) 20 / (7) / (6) 12 / (8) 22 / (8) / (6) 12 / (8) 25 / (9) / (6) 12 / (8) 32 / (10) / (6) 12 / (8) 40 / (12) / (6) 12 / (8) 50 / (14) / (6) 12 / (8) Hardness 62 ± 2 HRC Diameter d 2, starting lead and face surfaces ground. Special dimensions on request. Ordering-code (example): with anti-rotation element F A 2 Anti-rotation element: Pin 4 mm = (2) Angle: 0 = (A) Format: Rectangle, width W W = 6,5 mm = 0650 Format: Rectangle, length P P = 13,5 mm = 1350 Shape cutting length: l 12 mm = (8) Length: l 1 28 mm = (F) Diameter: d 2 32 mm = (10) Type: with shoulder ISO 8977 Version: = (7) Rectangle Matrix = (3) = 26 E140

150 Precision Matrixes with shoulder, cylindrical, ISO 8977 Anti-rotation elements anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3) Pin [3 Pin [4 Pin [6 Starting Starting Starting lead d 2 F lead d 2 F lead d 2 F 8 5, d 2 m5 10 6,5 d 2 m d 2 m ,5 13 9,5 16 9, , , , , , , , F 90 F 90 F anti-rotation element 4 (4) Starting lead d 2 m5 F F=d 2 /

151 Matrix with shoulder, slot, ISO d 2 m5 l starting lead 5 +0,25 l +0,5 1 W +0,02-0 P +0,02-0 d G = P Matrix with shoulder, slot, ISO d 2 / () d 3 d 4 W min G max l / () l 1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J) 8 / (3) / (3) 10 / (4) / (3) 8 / (6) 13 / (5) / (4) 8 / (6) 16 / (6) / (4) 8 / (6) 20 / (7) / (6) 12 / (8) 22 / (8) / (6) 12 / (8) 25 / (9) / (6) 12 / (8) 32 / (10) / (6) 12 / (8) 40 / (12) / (6) 12 / (8) 50 / (14) / (6) 12 / (8) Hardness 62 ± 2 HRC Diameter d 2, starting lead and face surfaces ground. Special dimensions on request. Ordering-code (example): with anti-rotation element F A 2 Anti-rotation element: Pin 4 mm = (2) Angle: 0 = (A) Format: Slot, width W W = 6,5 mm = 0650 Format: Slot, length P P = 13,5 mm = 1350 Shape cutting length: l 12 mm = (8) Length: l 1 28 mm = (F) Diameter: d 2 32 mm = (10) Type: with shoulder ISO 8977 Version: = (7) Slot Matrix = (4) = 26 E142

152 Precision Matrixes with shoulder, cylindrical, ISO 8977 Anti-rotation elements anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3) Pin [3 Pin [4 Pin [6 Starting Starting Starting lead d 2 F lead d 2 F lead d 2 F 8 5, d 2 m5 10 6,5 d 2 m d 2 m ,5 13 9,5 16 9, , , , , , , , F 90 F 90 F anti-rotation element 4 (4) Starting lead d 2 m5 F F=d 2 /

153 Matrix with shoulder, rectangle with radiussed corners, ISO d 2 m5 l starting lead 5 +0,25 l +0,5 1 W +0,02-0 P +0, d 4 90 R 0,5 ±0,01 * G G = (P 1.0) 2 +(W 1.0) Matrix with shoulder, rectangle with radiussed corners, ISO d 2 / () d 3 d 4 W min G max l / () l 1 / (Order Code character) (B) (C) (D) (E) (F) (G) (H) (J) 8 / (3) / (3) 10 / (4) / (3) 8 / (6) 13 / (5) / (4) 8 / (6) 16 / (6) / (4) 8 / (6) 20 / (7) / (6) 12 / (8) 22 / (8) / (6) 12 / (8) 25 / (9) / (6) 12 / (8) 32 / (10) / (6) 12 / (8) 40 / (12) / (6) 12 / (8) 50 / (14) / (6) 12 / (8) Hardness 62 ± 2 HRC Diameter d 2, starting lead and face surfaces ground. Special dimensions on request. * For other radius options, see standardised special shapes. Ordering-code (example): with anti-rotation element F A 3 Anti-rotation element: Pin 6 mm = (3) Angle: 0 = (A) Format: Rectangle with radiused corners, width W W = 6,5 mm = 0650 Format: Rectangle with radiused corners, length P P = 13,5 mm = 1350 Shape cutting length: l 12 mm = (8) Length: l 1 28 mm = (F) Diameter: d 2 32 mm = (10) Type: with shoulder ISO 8977 = (7) Version: Rectangle with radiused corners = (5) Matrix = 26 E144

154 Precision Matrixes with shoulder, cylindrical, ISO 8977 Anti-rotation elements anti-rotation element 1 (1) anti-rotation element 2 (2) anti-rotation element 3 (3) Pin [3 Pin [4 Pin [6 Starting Starting Starting lead d 2 F lead d 2 F lead d 2 F 8 5, d 2 m5 10 6,5 d 2 m d 2 m ,5 13 9,5 16 9, , , , , , , , F 90 F 90 F anti-rotation element 4 (4) Starting lead d 2 m5 F F=d 2 /

155 Matrix without shoulder, blank, Automotive Standard P +0,1 10 l 1 +0,3 3 d 2 n Matrix without shoulder, blank, Automotive Standard d 2 / () P l 1 / (Order Code character) (A) (B) (C) (D) (E) (F) (G) (H) (J) (K) 10 / (4) / (5) / (6) / (7) / (8) / (9) / (10) / (11) / (12) / (13) / (14) / (15) / (16) / (17) / (18) / (19) / (20) / (21) 1.5 Hardness 62 ± 2 HRC Diameter d 2 and face surfaces ground. Diameter P is a bored pilot hole for wire EDM. Special dimensions on request. Ordering example: F Length: l 1 Order Code character 28 mm = (F) Diameter: d 2 32 mm Type: without shoulder = (10) Automotive Standard Version: = (5) Blank (pilot hole bore) = (0) Matrix =

156 Matrix without shoulder, round, Automotive Standard Anti-rotation element 3 (3) Pin [ d F P +0,01 l 10 l +0, d 2 n Matrix without shoulder, round, Automotive Standard d 2 / () P l / () l 1 / (Order Code character) (A) (B) (C) (D) (E) (F) (G) (H) (J) (K) 10 / (4) 1,6-6,8 3 / (2) 4 / (3) 5 / (4) 13 / (5) 3,0-8,8 3 / (2) 5 / (4) 8 / (6) 16 / (6) 7,4-10,8 3 / (2) 5 / (4) 8 / (6) 20 / (7) 9,5-13,6 3 / (2) 6 / (5) 10 / (7) 22 / (8) 10,5-15,0 3 / (2) 6 / (5) 10 / (7) 25 / (9) 12,0-17,0 3 / (2) 6 / (5) 10 / (7) 32 / (10) 16,0-22,0 3 / (2) 6 / (5) 12 / (8) 38 / (11) 18,0-27,0 3 / (2) 8 / (6) 12 / (8) 40 / (12) 18,0-27,0 3 / (2) 8 / (6) 12 / (8) 45 / (13) 18,0-35,0 3 / (2) 8 / (6) 12 / (8) 50 / (14) 18,0-40,0 3 / (2) 8 / (6) 12 / (8) 56 / (15) 18,0-45,0 3 / (2) 8 / (6) 12 / (8) 63 / (16) 18,0-50,0 3 / (2) 8 / (6) 12 / (8) 71 / (17) 18,0-56,0 3 / (2) 8 / (6) 12 / (8) 76 / (18) 25,0-60,0 3 / (2) 8 / (6) 12 / (8) 85 / (19) 25,0-66,0 3 / (2) 8 / (6) 12 / (8) 90 / (20) 32,0-70,0 3 / (2) 8 / (6) 12 / (8) 100 / (21) 32,0-78,0 3 / (2) 8 / (6) 12 / (8) Ordering example: without / with anti-rotation element F / A 3 anti-rotation element: Pin 6 mm = (3) Angle: Order Code character 0 = (A) Hardness 62 ± 2 HRC Diameter d 2 and end faces ground. Special dimensions on request. Format: Round P = 21,9 mm = (2190) Shape cutting length: l 12 mm = (8) Length: l 1 Order Code character 28 mm = (F) Diameter: d 2 32 mm Type: without shoulder = (10) Automotive Standard Version: = (5) Round = (1) Matrix = 26 E147

157 Matrix without shoulder, square, Automotive Standard l P +0,02 10 l 1 +0,3 3 P +0,02 1 d 2 n5 F G G = 2 P Matrix without shoulder, square, Automotive Standard d 2 / () P min G max F l / () l 1 / (Order Code character) (A) (B) (C) (D) (E) (F) (G) (H) (J) (K) 10 / (4) / (2) 4 / (3) 5 / (4) 13 / (5) / (2) 5 / (4) 8 / (6) 16 / (6) / (2) 5 / (4) 8 / (6) 20 / (7) / (2) 6 / (5) 10 / (7) 22 / (8) / (2) 6 / (5) 10 / (7) 25 / (9) / (2) 6 / (5) 10 / (7) 32 / (10) / (2) 6 / (5) 12 / (8) 38 / (11) / (2) 8 / (6) 12 / (8) 40 / (12) / (2) 8 / (6) 12 / (8) 45 / (13) / (2) 8 / (6) 12 / (8) 50 / (14) / (2) 8 / (6) 12 / (8) 56 / (15) / (2) 8 / (6) 12 / (8) 63 / (16) / (2) 8 / (6) 12 / (8) 71 / (17) / (2) 8 / (6) 12 / (8) 76 / (18) / (2) 8 / (6) 12 / (8) 85 / (19) / (2) 8 / (6) 12 / (8) 90 / (20) / (2) 8 / (6) 12 / (8) 100 / (21) / (2) 8 / (6) 12 / (8) Hardness 62 ± 2 HRC Diameter d 2 and end faces ground. Special dimensions on request. Ordering example: with anti-rotation element F A 3 anti-rotation element: Pin 6 mm = (3) Angle: Order Code character 0 = (A) Format: Square, length P P = 13,5 mm = (1350) Shape cutting length: l 12 mm = (8) Length: l 1 Order Code character 28 mm = (F) Diameter: d 2 32 mm Type: without shoulder = (10) Automotive Standard Version: = (5) Square = (2) Matrix = 26 E148

158 Matrix without shoulder, rectangular, Automotive Standard W ±0,02 G P +0,02 l 10 l +0, d 2 n5 G = P 2 +W 2 90 F Matrix without shoulder, rectangular, Automotive Standard d 2 / () W min G max F l / () l 1 / (Order Code character) (A) (B) (C) (D) (E) (F) (G) (H) (J) (K) 10 / (4) / (2) 4 / (3) 5 / (4) 13 / (5) / (2) 5 / (4) 8 / (6) 16 / (6) / (2) 5 / (4) 8 / (6) 20 / (7) / (2) 6 / (5) 10 / (7) 22 / (8) / (2) 6 / (5) 10 / (7) 25 / (9) / (2) 6 / (5) 10 / (7) 32 / (10) / (2) 6 / (5) 12 / (8) 38 / (11) / (2) 8 / (6) 12 / (8) 40 / (12) / (2) 8 / (6) 12 / (8) 45 / (13) / (2) 8 / (6) 12 / (8) 50 / (14) / (2) 8 / (6) 12 / (8) 56 / (15) / (2) 8 / (6) 12 / (8) 63 / (16) / (2) 8 / (6) 12 / (8) 71 / (17) / (2) 8 / (6) 12 / (8) 76 / (18) / (2) 8 / (6) 12 / (8) 85 / (19) / (2) 8 / (6) 12 / (8) 90 / (20) / (2) 8 / (6) 12 / (8) 100 / (21) / (2) 8 / (6) 12 / (8) Ordering example: with anti-rotation element F A 3 Anti-rotation element: Pin 6 mm = (3) Angle: Order Code character 0 = (A) Format: Rectangular, width W W = 6,5 mm = (0650) Format: Rectangular, length P P = 13,5 mm = (1350) Shape cutting length: l 12 mm = (8) Length: l 1 Order Code character 28 mm = (F) Diameter: d 2 32 mm Type: without shoulder = (10) Automotive Standard Version: = (5) Rectangular = (3) Hardness 62 ± 2 HRC Diameter d 2 and end faces ground. Special dimensions on request. Matrix = 26 E149

159 Matrix without shoulder, slot, Automotive Standard l W ±0,02 10 l 1 +0,3 3 P +0,02 1 d 2 n5 90 F G = P Matrix without shoulder, slot, Automotive Standard d 2 / () W min G max F l / () l 1 / (Order Code character) (A) (B) (C) (D) (E) (F) (G) (H) (J) (K) 10 / (4) / (2) 4 / (3) 5 / (4) 13 / (5) / (2) 5 / (4) 8 / (6) 16 / (6) / (2) 5 / (4) 8 / (6) 20 / (7) / (2) 6 / (5) 10 / (7) 22 / (8) / (2) 6 / (5) 10 / (7) 25 / (9) / (2) 6 / (5) 10 / (7) 32 / (10) / (2) 6 / (5) 12 / (8) 38 / (11) / (2) 8 / (6) 12 / (8) 40 / (12) / (2) 8 / (6) 12 / (8) 45 / (13) / (2) 8 / (6) 12 / (8) 50 / (14) / (2) 8 / (6) 12 / (8) 56 / (15) / (2) 8 / (6) 12 / (8) 63 / (16) / (2) 8 / (6) 12 / (8) 71 / (17) / (2) 8 / (6) 12 / (8) 76 / (18) / (2) 8 / (6) 12 / (8) 85 / (19) / (2) 8 / (6) 12 / (8) 90 / (20) / (2) 8 / (6) 12 / (8) 100 / (21) / (2) 8 / (6) 12 / (8) Hardness 62 ± 2 HRC Diameter d 2 and end faces ground. Special dimensions on request. Ordering example: with anti-rotation element F A 3 Anti-rotation element: Pin 6 mm = (3) Angle: Order Code character 0 = (A) Format: Slot, width W W = 6,5 mm = (0650) Format: Slot, length P P = 13,5 mm = (1350) Shape cutting length: l 12 mm = (8) Length: l 1 Order Code character 28 mm = (F) Diameter: d 2 32 mm Type: without shoulder = (10) Automotive Standard Version: = (5) Slot = (4) Matrix = 26 E150

160 Matrix without shoulder, rectangle with radiused corners, Automotive Standard W ±0,02 l G 10 l 1 +0,3 R 0,5 ±0,01 * P +0, d 2 n5 F G = (P 1.0) 2 +(W 1.0) Matrix without shoulder, rectangle with radiused corners, Automotive Standard d 2 / () W min G max F l / () l 1 / (Order Code character) (A) (B) (C) (D) (E) (F) (G) (H) (J) (K) 10 / (4) / (2) 4 / (3) 5 / (4) 13 / (5) / (2) 5 / (4) 8 / (6) 16 / (6) / (2) 5 / (4) 8 / (6) 20 / (7) / (2) 6 / (5) 10 / (7) 22 / (8) / (2) 6 / (5) 10 / (7) 25 / (9) / (2) 6 / (5) 10 / (7) 32 / (10) / (2) 6 / (5) 12 / (8) 38 / (11) / (2) 8 / (6) 12 / (8) 40 / (12) / (2) 8 / (6) 12 / (8) 45 / (13) / (2) 8 / (6) 12 / (8) 50 / (14) / (2) 8 / (6) 12 / (8) 56 / (15) / (2) 8 / (6) 12 / (8) 63 / (16) / (2) 8 / (6) 12 / (8) 71 / (17) / (2) 8 / (6) 12 / (8) 76 / (18) / (2) 8 / (6) 12 / (8) 85 / (19) / (2) 8 / (6) 12 / (8) 90 / (20) / (2) 8 / (6) 12 / (8) 100 / (21) / (2) 8 / (6) 12 / (8) Ordering example: with anti-rotation element F A 3 Anti-rotation element: Pin 6 mm = (3) Angle: Order Code character 0 = (A) Format: Rectangle with radiused corners, width W W = 6,5 mm = (0650) Format: Rectangle with radiused corners, length P P = 13,5 mm = (1350) Shape cutting length: l 12 mm = (8) Length: l 1 Order Code character 28 mm = (F) Diameter: d 2 32 mm Type: without shoulder = (10) Automotive Standard = (5) Version: Rectangle with radiused corners = (5) Matrixes: 26 Matrixes Hardness 62 ± 2 HRC Diameter d 2 and end faces ground. Special dimensions on request. * For other radius options, see standardised special shapes. E151

161 r Guide bush for punch DIN 9845, Shape C 262. Øt A d 2 n6 l 1 starting lead H7 d 1 A 262. Guide bush for punch DIN 9845, Shape C d 1 Gradation d 1 d 2 t l 1 r Case hardened steel Hardness 740 ± 40 HV 10 Diameters d 1, d 2 and starting lead ground. Ordering Code (example): Guide bush for punch DIN 9845, Shape C = Guide diameter d mm = Length l 1 9 mm = 009 = E152

162 Guide bush for punch ISO WS Hardness 60 ± 2 HRC Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Diameters d 1, d 2 and starting lead ground Guide bush for punch ISO 8978 d 1 Gradation d 1 d 2 l 1 r Ordering Code (example): Guide bush for punch ISO 8978 = Guide diameter d 1 1 mm = External diameter d 2 5 mm = 0500 = E153

163 Matrix without collar, DIN 9845 Shape A 260. d 2n6 H8 d 1 30' l 2 l 1 +0,5 d 4 ±0,1 Starting lead 260. Matrix without collar, DIN 9845 Shape A d 1 Gradation d 1 d 2 l 2 l 2 l 1 =20 l 1 = Hardness 62 ± 2 HRC Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Diameters d 1, d 2 and face surfaces ground. d 4 : For d 1 2 mm, d 4 = d 1 + 0,3 For d 1 = 2,1 mm to 4,0 mm, d 4 = d 1 + 0,5 For d 1 = 4,1 mm to 8,0 mm, d 4 = d 1 + 0,7 For d 1 8,1 mm, d 4 = d Other diameters on request. Ordering Code (example): Matrix without collar, DIN 9845 Shape A = Cutting diameter d mm = Length l 1 20 mm = 020 = E154

164 Matrix with collar, DIN 9845 Shape B 261. Starting lead d 2 k6 H8 d 1 30' l 2 l 1 l 3 +0,5 d ±0,1 4 d Hardness 62 ± 2 HRC Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Diameters d 1, d 2 and face surfaces ground. d 4 : For d 1 2 mm, d 4 = d 1 + 0,3 For d 1 = 2,1 mm to 4,0 mm, d 4 = d 1 + 0,5 For d 1 = 4,1 mm to 8,0 mm, d 4 = d 1 + 0,7 For d 1 8,1 mm, d 4 = d Matrix with collar, DIN 9845 Shape B d 1 Gradation d 1 d 2 d 3 l 2 l 3 l 2 l 3 l 1 =20 l 1 =20 l 1 =28 l 1 = Other diameters on request. Ordering Code (example): Matrix with collar, DIN 9845 Shape B = Cutting diameter d mm = Length l 1 20 mm = 020 = E155

165 Matrix without collar, cylindrical d 2m5 a +0,01 1 l l 1 +0,5 5 +0,5 b +0,01 a +0,01 a +0, d 4= d1 +0,7 +0,5 f +0,01 b +0,01 b +0,01 *d 1 a +0,01 4 b +0,01 d 5 +0,01 5 A Matrix without collar, cylindrical d 1, d 5 d 2 l f l 1 l 1 l 1 l 1 l 1 l Hardness 64 ± 2 HRC Diameter d 2 and end faces ground. Key flats parallel with reference axis A unless otherwise specified. *d 1 = size over corners With starting holes for wire-edm as per Ordering Code (example): Matrix without collar, cylindrical = Locating diameter d 2 8 mm = 008. Length l 1 16 mm = 016. Die shape Shape Square = 1. Width of die shape a 1.2 mm = Die shape length b 1.2 mm = 0120 = E156

166 Matrix with collar, cylindrical a +0, d 2 m5 b +0,01 a +0,01 a +0, l 1 +0,5 b +0,01 l b +0, ,2 +0,7 d 4= d1 +0,5 a +0,01 4 b +0,01 d 5 +0,01 5 d 3 *d 1 A Hardness 64 ± 2 HRC Diameter d 2 and end faces ground. Key flats parallel with reference axis A unless otherwise specified. *d 1 = size over corners With starting holes for wire-edm as per Matrix with collar, cylindrical d 1, d 5 d 2 d 3 l F l 1 l 1 l 1 l 1 l 1 l Ordering Code (example): Matrix with collar, cylindrical = Locating diameter d 2 8 mm = 008. Length l 1 16 mm = 016. Die shape Shape Square = 1. Width of die shape a 1.2 mm = Die shape length b 1.2 mm = 0120 = E157

167 Matrix without collar, conical d +0,1 +0,01 4 a 0* 1 d 2 m5 30' b +0,01 l 1 +0, ,5 a +0,01 2 a +0,01 3 b +0,01 b +0,01 *d ,01 f a +0, b +0,01 d +0,01 5 A Matrix without collar, conical d 1, d 5 d 2 d 4 f l 1 l 1 l 1 l 1 l 1 l Hardness 64 ± 2 HRC Diameter d 2 and end faces ground. Key flats parallel with reference axis A unless otherwise specified. *d 1 = size over corners *0 = Execution only with starting hole for wire-edm Ordering Code (example): Matrix without collar, conical = Locating diameter d 2 8 mm = 008. Length l 1 16 mm = 016. Die shape Shape Square = 1. Width of die shape a 1.2 mm = Die shape length b 1.2 mm = 0120 = E158

168 Matrix with collar, conical d +0,1 +0,01 4 a * 1 b +0,01 d 2 m5 30' a +0,01 2 a +0,01 3 l 1 +0,5 b +0,01 b +0, ,2 1 a +0, b +0,01 d 5 +0,01 *d 1 d 3 A Hardness 64 ± 2 HRC Diameter d 2 and end faces ground. Key flats parallel with reference axis A unless otherwise specified. *d 1 = size over corners *0 = Execution only with starting hole for wire-edm Matrix with collar, conical d 1, d 5 d 2 d 3 d 4 l 1 l 1 l 1 l 1 l 1 l Ordering Code (example): Matrix with collar, conical = Locating diameter d 2 8 mm = 008. Length l 1 16 mm = 016. Die shape Shape Square = 1. Width of die shape a 1.2 mm = Die shape length b 1.2 mm = 0120 = E159

169 E160

170 Standardised Special Shapes E161

171 Ordering examples Special shapes Punches/Matrixes (standardised) F NB: All the parameters must be given for special shapes! Punch: 22 without ejector pin Special shape F 44 Special shape Type: ISO 8020 = 1 ball-lock, light duty = 2 ball-lock, heavy duty = 3 ball-lock, larger cutting = 4 edge, light duty ball-lock, larger cutting = 5 edge, heavy duty You will find diameters and lengths on the pages of punches you have selected F Matrixes NB: All the parameters must be given for special shapes! Special shape Special shape F 44 Type: automotive = 5 without shoulder = 6 ISO 8977 with shoulder ISO 8977 = 7 You will find diameters and lengths on the pages of cutting bushes you have selected. X P/2 0 P P/2 Cutting gap (a) Roundings with the corresponding sharp corners reduce the cutting gap per side (a). If the cutting gap is 0.04 mm (a) or less, FIBRO will round the sharp edges if the cutting punch and the matrixes are ordered together. This reduces the installation time and the risk of an edge breaking during operation. Note: (1) and (2) - roundings and sharp edges (1) rounding on the cutting punch of max. R0.2, corresponds to a sharp edge on the matrix (2) rounding on the cutting matrix of max. R0.2, corresponds to a sharp edge on the punch View X (2), max. R0.2 (1), R0.0 (2), max. R0.2 (2), max. R0.2 Matrix a (2), R0.0 Punch (1), max. R0.2 (2), R0.0 (2), R0.0 E162

172 Standardised special shapes Round, flattened F10 P 2 (2) F11 R 90 Key-hole shapes F13 A F53 A F54 A F55 A A A A (1) (1) R R P P A 2 W W P W 2 W W W F52 F14 F56 F57 F58 A A A (2) A (2) (2) (2) (1) R R W W P P W F24 F25 F26 R R A A R F30 (2) (1) (2) (2) (1) W W A P P P W 2 W P W 2 P W 2 F33 P 2 G R P W R = G 2 P W 2 W P W 2 W P W 2 W W 2 W F41 R 1 R 2 P F93 R P F64 W 2 F65 F27 B R P W R 1 = 0,683W - 0,183P 2 B B B W (2) R 2 = 1,183P - 0,683W W W 2 F28 F29 F16 F34 (2) R R (2) S W 2 W P P P W W W 2 W 2 W P 180 F22 F23 0 P P P P (2) S (2) (2) S W W W W W F31 F32 F61 F62 A A A B R P P P P W (2) (2) W W W W F12 F85 F35 F86 F36 F87 (2) R (2) R (2) R W W F88 W W A = number of A = number of A = number of nonstraight edges straight edges straight edges F89 F37 F38 F39 (1) B (2) R(4) (1) (2) (1) (2) (2) A = number of nonstraight edges F90 R 1 R 2 W W P P P P P (2) (1) P (2) Various A W 2 A W 2 Triangles, trapezes Key-hole (1) Polygons W W W 270 W A = number of teeth (only 3, 4, 6 or 8) A = number of teeth (only 3, 4, 6 or 8) E163

173 Ordering examples Special shapes Punches/Matrixes (standardised) F NB: All the parameters must be given for special shapes! Punch: 22 without ejector pin Special shape F 44 Special shape Type: ISO 8020 = 1 ball-lock, light duty = 2 ball-lock, heavy duty = 3 ball-lock, larger cutting = 4 edge, light duty ball-lock, larger cutting = 5 edge, heavy duty You will find diameters and lengths on the pages of punches you have selected F Matrixes NB: All the parameters must be given for special shapes! Special shape Special shape F 44 Type: automotive = 5 without shoulder = 6 ISO 8977 with shoulder ISO 8977 = 7 You will find diameters and lengths on the pages of cutting bushes you have selected. X P/2 0 P P/2 Cutting gap (a) Roundings with the corresponding sharp corners reduce the cutting gap per side (a). If the cutting gap is 0.04 mm (a) or less, FIBRO will round the sharp edges if the cutting punch and the matrixes are ordered together. This reduces the installation time and the risk of an edge breaking during operation. Note: (1) and (2) - roundings and sharp edges (1) rounding on the cutting punch of max. R0.2, corresponds to a sharp edge on the matrix (2) rounding on the cutting matrix of max. R0.2, corresponds to a sharp edge on the punch View X (2), max. R0.2 (1), R0.0 (2), max. R0.2 (2), max. R0.2 Matrix a (2), R0.0 Punch (1), max. R0.2 (2), R0.0 (2), R0.0 E164

174 Standardised special shapes 90 Multi key-hole shapes F19 F59 F20 F60 F17 F18 A A A A A A A A (1) 2 2 R (1) (2) (2) R (1) (1) A 2 F21 A (2) F44 A (2) (1) W F46 A (1) A A WW W F47 A R WW F50 F68 A A (1) (2) (1) (2) A B P B PP B P P B PP P B P B P P P P P P P W W A W W W W 2 Double T-shapes F91 A F92 F15 A A (2) (2) B P B P P (1) W (1) (2) R W R W S R W Simple T-shapes F66 (1) A A 2 F45 R A (2) F67 R A A 2 B P B P B P W W B 2 W B L-shapes F77 (2) B (1) 2 A A 2 F78 (1) A F79 A F48 A (2) B (1) 2 (2) 2 A (1) F80 A 2 A (1) B 2 0 B B B PP B B P P P P P F81 (2) W (1) F82 W (1) A 2 B 2 R WW W R W R W F83 F49 F84 A A A (2) (2) (2) (2) R R B PP PP RB B B PP P P P P WW W R W W WW W W WW W U-shapes F69 B 2 (1) F70 A B 2 (1) F71 A F72 B A B 2 2 (1) (1) B B B B B P P P P P (2) W W F51 F73 F74 A A (2) (2) (2) R R A W B 2 R (2) F75 W A B 2 R R F76 A W B 2 R R W B P W B P W B P W 270 B P W B P S S W E165

175 Dynamic stripping element (DAE) d 5 d 1-0, l -0,1 d8 M -0,01 d 6-0,05 O-ring 6x60 Punch with ejector pin Material Matrix Dynamic Stripper (DAE) O-ring Punching waste Description: The dynamic stripper is used in blanking tools for punching operations using material up to 2 mm thick. The stripper is below the die. It is similar in shape to a segmented chuck. After the punching operation the punch enters the stripper with the punch waste still attached. The dynamic stripper opens up to receive the punch. On the return stroke the dynamic stripper strips the punch waste from the punch. The stripping element diameter d 1 is manufactured 0.2 mm smaller than the diameter p of the punch. To ensure reliable stripping the minimum entry depth into the dynamic stripper must be no less than 1 mm. The dynamic stripper can help to protect both the tool and the product from damage and also accelerate the production rate. Steel, hardened Mounting example d d 7 0 Punch with ejector pin p Matrix Mounting example Punch with ejector pin p d 4 Matrix d 7 0 E166

176 Dynamic stripping element (DAE) Dynamic stripping element (DAE) Cutting punch p Diameter steps 0.01 DAE d 1 Order- d 5 d 6 l M Matrix d 4 d M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M Ordering Code (example): Dynamic stripping element (DAE) =2618. External diameter d 5 7 mm = 07. Order length BL 20 mm = 020. Order diameter d 1 3 mm = 0300 = E167

177 Ordering Code (example) Matrixes for Dynamic Stripper (DAE) Note: See table for standard dimensions 5 P Diameter-d 2 P 25 Starting lead ø9 ø16 l - Shape cutting length l - Length d 4 d 4 1 l - Shape cutting length l - Length 1 Diameter-d 2 Ordering Code (example): E4.09 ø1,2 d 4 = 9 mm (09) Shape cutting length: l = 5 mm (4) Length: l 1 = 25 mm (E) Diameter: d 2 = 16 mm (6) Type: without collar for Dynamic Stripper DAE (6) Version: Blank (pilot hole bore) (0) Matrix for Dynamic Stripper (DAE) (2618) d 4 = 9 mm Shape cutting length l 5 = 4 Length l 1 Order Code character 25 = E Diameter d 2 13 = 5 16 = 6 20 = 7 Type without collar for DAE = 6 with collar for DAE = 7 Version blank (pilot hole bore) = 0 Matrixes for Dynamic Stripper (DAE) 5 P Diameter-d 2 P 25 ø9 Starting lead ø16 l - Shape cutting length l - Length d 4 d 4 1 l - Shape cutting length l - Length 1 Diameter-d 2 Ordering Code (example): E ø4,31 Shape: Round, P = 4,31 mm (0431) Shape cutting length: l = 5 mm (4) Shape cutting length: l 1 = 25 mm (E) Diameter: d 2 = 16 mm (6) Type: without collar for Dynamic Stripper DAE (6) Version: Round (1) Matrix for Dynamic Stripper (DAE) (2618) Shape: Round, P = 4,31 mm Shape cutting length l 5 = 4 Length l 1 Order Code character 25 = E Diameter d 2 13 = 5 16 = 6 20 = 7 Type without collar for DAE = 6 with collar for DAE = 7 Version Round = 1 Matrixes for Dynamic Stripper (DAE) E168

178 Matrix without collar for dynamic stripper (DAE), blank d 2n5 d 4 p +0.1 l (l) Starting lead d Matrix without collar for dynamic stripper (DAE), blank d 2 d 4 d 7 p l l Ordering-code (example): E Diameter d 4 9 mm = 09 Shape cutting length: l Order number 5 mm = (4) Length: l 1 25 mm = (E) Diameter d 2 Order number 16 mm = (6) Type: Order number without sholder for DAE Version: = (6) Order number Blank (pilot hole bore) = (0) for Dynamic Stripper (DAE) Matrix = 18 = 26 Hardness 62 ± 2 HRC Diameter d 2, starting lead and face surfaces ground. Diameter P is a bored pilot hole for wire EDM. Note: Order dynamic stripping element (DAE) separately. E169

179 Matrix with collar for dynamic stripper (DAE), blank Starting lead d 2m5 d 4 p l (l) d 7 d Matrix with collar for dynamic stripper (DAE), blank d 2 d 3 d 4 d 7 p l l Hardness 62 ± 2 HRC Diameter d 2, starting lead and face surfaces ground. Diameter P is a bored pilot hole for wire EDM. Note: Order dynamic stripping element (DAE) separately. Ordering-code (example): E Diameter d 4 9 mm = 09 Shape cutting length: l Order number 5 mm = (4) Length: l 1 25 mm = (E) Diameter d 2 Order number 16 mm = (6) Type: Order number with sholder for DAE Version: = (7) Order number Blank (pilot hole bore) = (0) for Dynamic Stripper (DAE) Matrix = 18 = 26 E170

180 Matrix without collar for dynamic stripper (DAE), round Mounting example Punch with ejector pin p d 2n5 d 4 p Plate d H7 2n5 d 4 /d 5 d 1 p l l (l) l Starting lead d 7 d Matrix without collar for dynamic stripper (DAE), round Matrix d 2 d 4 d 7 l l 1 Diameter steps 0.01 P DAE d 5 d 1 Diameter steps Ordering-code (example): E Diameter d 4 9 mm = 09 Shape cutting length: l Order number 5 mm = (4) Length: l 1 25 mm = (E) Diameter d 2 Order number 16 mm = (6) Type: Order number without sholder for DAE Version: = (6) Order number Round = (1) for Dynamic Stripper (DAE) Matrix = 18 = 26 Hardness 62 ± 2 HRC Diameter d 2, starting lead and end faces ground. Note: Order dynamic stripping element (DAE) separately. E171

181 Matrix with collar for dynamic stripper (DAE), round Mounting example Starting lead d 2m5 d 4 p Punch with ejector pin p (l) Plate d H7 2m5 d 4 /d 5 d 1 p l l l d d d 7 d Matrix with collar for dynamic stripper (DAE), round Matrix d 2 d 3 d 4 d 7 l l 1 Diameter steps 0.01 P DAE d 5 d 1 Diameter steps Hardness 62 ± 2 HRC Diameter d 2, starting lead and end faces ground. Note: Order dynamic stripping element (DAE) separately. Ordering-code (example): E Diameter d 4 9 mm = 09 Shape cutting length: l Order number 5 mm = (4) Length: l 1 25 mm = (E) Diameter d 2 Order number 16 mm = (6) Type: Order number with sholder for DAE Version: = (7) Order number Round = (1) for Dynamic Stripper (DAE) Matrix = 18 = 26 E172

182 Retainers for ball-lock punches E173

183 Triangle retainer for ball-lock punches, light duty d 4 H7 ø6 m6 H7 32 6,3 t øk d H6 2 M4 M8 M4 x 20 M8 x 10 +0,8 1) a r e x 2 1 ±0,01 r 1 e3 ±0,01 e3 ±0, ) 1 d d a 3 ±0,2 a 3 ±0,2 b +0,81) a 1 ±0,2 e 2 ±0,01 a 4 x 45 1) Version for metal thicknesses up to 3 mm. The punch locating hole d 2 is manufactured to a tolerance of ± 0.01 mm relative to the 6 stud holes H7. This ensures the interchangeability of the locating plate with other polygon versions. Note: Special punch retainers available to order. 1) Contours may vary. Maximum dimensions are specified in the table Triangle retainer for ball-lock punches, light duty d d 1 d 2 d 4 a a 1 a 3 a 4 b e 1 e 2 e 3 K t r 1 r 2 x E174

184 Triangle retainer for ball-lock punches, heavy duty d 4 H7 ø6 m6 H7 +0,8 1) a r 2 e3 ±0,01 e3 ±0,01 1 t 41 6, øk M4 x 20 e 1 ±0,01 r 1 d H6 2 M4 x M8 M8 x ) d d a 3 ±0,2 a 3 ±0,2 b +0,81) a 1 ±0,2 e 2 ±0,01 a 4 x 45 1) Version for metal thicknesses > 3 mm/max. 6 mm. The punch locating hole d 2 is manufactured to a tolerance of ± 0.01 mm relative to the 6 stud holes H7. This ensures the interchangeability of the locating plate with other polygon versions. Note: Special punch retainers available to order. 1) Contours may vary. Maximum dimensions are specified in the table Triangle retainer for ball-lock punches, heavy duty d d 1 d 2 d 4 a a 1 a 3 a 4 b e 1 e 2 e 3 K t r 1 r 2 x E175

185 Triangle retainer for ball-lock punches, light duty d 4 H7 ø6 m6 H7 32 6,3 t øk d H6 2 M4 M8 M4 x 20 e 1 ±0,01 r 1 +0,8 1) a x M8 x 10 r 2 e3 ±0,01 e3 ±0, ) 1 d d a 3 ±0,2 a 3 ±0,2 +0,8 1) b a 1 ±0,2 e 2 ±0,01 a 4x 45 1) Version for metal thicknesses up to 3 mm. The punch locating hole d 2 is manufactured to a tolerance of ± 0.01 mm relative to the 6 stud holes H7. This ensures the interchangeability of the locating plate with other polygon versions. Note: Special punch retainers available to order. 1) Contours may vary. Maximum dimensions are specified in the table Triangle retainer for ball-lock punches, light duty d d 1 d 2 d 4 a a 1 a 3 a 4 b e 1 e 2 e 3 K t r 1 r 2 x E176

186 Triangle retainer for ball-lock punches, heavy duty d 4 H7 ø6 m6 H7 t 41 6, øk M4 x 20 H6 d2 M4 e 1 ±0,01 r 1 a +0,81) x M8 M8 x 10 r 2 e3 ±0,01 e3 ±0, ) 1 d d a 3 ±0,2 a 3 ±0,2 +0,8 1) b a 1 ±0,2 e 2 ±0,01 a4 x 45 1) Version for metal thicknesses > 3 mm/max. 6 mm. The punch locating hole d 2 is manufactured to a tolerance of ± 0.01 mm relative to the 6 stud holes H7. This ensures the interchangeability of the locating plate with other polygon versions. Note: Special punch retainers available to order. Pressure plate welded. 1) Contours may vary. Maximum dimensions are specified in the table Triangle retainer for ball-lock punches, heavy duty d d 1 d 2 d 4 a a 1 a 3 a 4 b e 1 e 2 e 3 K t r 1 r 2 x E177

187 Accessories for Retainers, triangular, for Ball-Lock Punches M l 1 l ø6 d 2 M4 d4 H7 6,3 M8 s d k d h6 2 8 Retainer [ d 2 Socket head cap screw Dowel pin Ball Ball release pin Spring Pressure disk for centring pin Pin screw / Ball release tool Hook shape straight straight with threaded tip E178

188 ACCU-LOCK Fixture device for ball-lock punches, light duty d 4 ±0,13 d 3 ±0,005 d 2 l 1 ±0,13 4,5 0-0,08 M4 d 2 Note: Use ball release tool , straight. Mounting example Pressure plate 4,55 e +0,13 Retainer for ball-lock punches b +0,025 +0,025 c +0,010 a +0,005 +0,015 *a +0,008 up to Ø 25 from Ø 32 +0,75 d ACCU-LOCK Fixture device for ball-lock punches, light duty d 2 d 3 d 4 l 1 a b c d e E179

189 ACCU-LOCK Fixture device for ball-lock punches, heavy duty ,8 d 4 ±0,13 d 3 ±0,005 d 2 Pressure plate 4,55 e +0,13 l 1 ±0,13 4,5 0-0,08 M4 d 2 Mounting example Note: Use ball release tool , straight. Retainer for ball-lock punches b +0,025 +0,025 c +0,010 a +0,005 +0,015 *a +0,008 up to Ø 25 from Ø 32 +0,75 d ACCU-LOCK Fixture device for ball-lock punches, heavy duty d 2 d 3 d 4 l 1 a b c d e E180

190 Retainer BOLT LOCK

191 Retainer BOLT LOCK ø10,5 ø8 H ,5 ø HWS (1.2379) Hardness HRC Note: Delivery including socket cap screws DIN EN ISO 4762 and pins DIN EN ISO ±0,01 24 ±0,01 16,5 17, ø10,5 ø8 H7 HWS (1.2379) Hardness HRC Note: Delivery including socket cap screws DIN EN ISO 4762 and pins DIN EN ISO ±0,01 ø ±0, ,5 14,

192 Retainer BOLT LOCK ø10,5 ø8 H ±0, ,5 ø HWS (1.2379) Hardness HRC Note: Delivery including socket cap screws DIN EN ISO 4762 and pins DIN EN ISO ±0, ø13,5 ø10 H ,5 ø ±0, ±0,01 50 HWS (1.2379) Hardness HRC Note: Delivery including socket cap screws DIN EN ISO 4762 and pins DIN EN ISO

193 Retainer BOLT LOCK ø10 H7 ø13, ,5 ø ±0,01 HWS (1.2379) Hardness HRC Note: Delivery including socket cap screws DIN EN ISO 4762 and pins DIN EN ISO ±0, ø13,5 ø10 H ,5 ø HWS (1.2379) Hardness HRC Note: Delivery including socket cap screws DIN EN ISO 4762 and pins DIN EN ISO ±0,01 12, ±0,

194 Retainers for punches ISO 8020 E181

195 Triangle retainer, for punches ISO 8020 without anti-rotation element d 3 d ø6 m6 H ,05 t d 1 M8 e3 ±0,01 e3 ±0,01 d G5 2 +0,8 1) a r 2 r ) a 3 ±0,2 a 3 ±0,2 b +0,81) e 1 ±0,01 a 1 ±0,2 e 2 ±0,01 a 4x 45 1) The centres of the pinholes are the reference points for the position of the punch bore. The dimensions e 1, e 2 and e 3 have a tolerance of ± 0.01 mm. The triangle ball-lock retainers are interchangeable. Note: Pressure plate to be ordered separately for the receiving punch plate. 1) Contours may vary. Maximum dimensions are specified in the table Triangle retainer, for punches ISO 8020 without anti-rotation element d d 1 d 2 d 3 a a 1 a 3 a 4 b e 1 e 2 e 3 t r 1 r E182

196 Triangle retainer, for punches ISO 8020 with anti-rotation element d ø6 m6 H ,05 t d 1 M8 d G5 2 e 3 ±0,01 b 3 1) e3 ±0,01 b4 ±0,02 r ) +0,8 1) a r 2 a 3 ±0,2 a 3 ±0,2 +0,8 1) b 1) e 1 ±0,01 a 1 ±0,2 e 2 ±0,01 a 4x 45 1) The centres of the pinholes are the reference points for the position of the punch bore. The dimensions e 1, e 2 and e 3 have a tolerance of ± 0.01 mm. The triangle ball-lock retainers are interchangeable. Note: Pressure plate to be ordered separately for the receiving punch plate. 1) Contours may vary. Maximum dimensions are specified in the table Triangle retainer, for punches ISO 8020 with anti-rotation element d d 1 d 2 a a 1 a 3 a 4 b b 3 b 4 e 1 e 2 e 3 t r 1 r E183

197 k Accessories for Retainers, triangular, for Punches, to ISO M +0,8 1) e a 1 ±0,1 ø7 d r 2 ø6 l1 l 20 M8 8 e 3 ±0,1 e 3 ±0,1 ø7 r ) a 1 ±0,2 a 4 d x 45 ø7 ±0,2 3 a a 3 ±0,2 +0,8 1) b 1) s d e ±0,1 2 6 Retainer Ø d 2 Socket head cap screw Dowel pin Pin screw Pressure plate / E184

198 Accessories E185

199 b l 3 Stripping unit Installation example: d 3 d 2 l R3 d 4 d 1 Compression d 1 d 5 FIBROFLEX 95 Shore A Note: Stripping units can be used for retainers /04./05./06./10. * values for the stripping force are dependent on a number of parameters (e.g. lubricant, temperature etc.) and may vary from those given here. ** max spring travel should not exceed 15% of the length Stripping unit Stripping unit lenght l d 2 d 1 d 3 d 4 d 5 max. b , , , , , ,6 8 Ball-lock punch, light duty Ball-lock punch, heavy duty Precision punch ISO 8020 = Special measures upon request Punch lengths in use Spring travel** 3mm 6mm 9mm 3mm 6mm 9mm 3mm 6mm 9mm 3mm 6mm 9mm 3mm 6mm 9mm Length d 2 Stripping forces (N)* Ordering example: Stripping unit = d 2 = 10 mm = l = 53 mm = Order number = E186

200 Stripping unit - Pressure plate Stripping unit - Pressure plate d 2 R 1 a Note: Pressure plate, mounting plate and screw must all be ordered individually. Mounting example E187

201 Stripping unit - Mounting plate Socket head cap screw M8x Note: Pressure plate, mounting plate and screw must all be ordered individually Stripping unit - Mounting plate d 2 d 1 d 3 R 1 a Mounting example E188

202 E189

203 Elastomer Stripper Mounting example Description: Repairs, sharpening and modifications on dies equipped with elastomer strippers do not necessitate the dismantling of a stripper plate, thus becoming very expedient. Any marring of delicate part surfaces is precluded. This makes elastomer strippers ideal for all painted, anodized, plastic-coated and polished parts. FIBROFLEX Elastomer Strippers are resistant against oils and greases. FIBROFLEX Hardness: 95 Shore A Stock lenghts: 39, 47, 56 mm. Other lengths on request (max. 56 mm)! Application: Especially in large dies, where the use of elastomer strippers does away with the need of huge stripper plates. Mounting: Push stripper over punch, where it will stay put on account of its elasticity. No other form of retention will be required. A single press stroke will then pierce a hole through the bottom portion of the stripper that matches the punch shape exactly Elastomer Stripper d 1 d 2 d 3 L Ordering Code (example): Elastomer Stripper = Inside diameter d 1 4 mm = 040. Length L 0 39 mm = 039 = E190

204 Washer d 4 3 d 5 Steel Washer d 4 d E191

205 Special Punches, Custom made High-Precision Special Parts to Customer s Drawings E192

206 FIBRO manufactures Special Form Punches and -Matrices on most modern equipment. Projection Form Grinding, Creep Feed Grinding, EDM and Wire-EDM are used acc. to design details. Many years of experience enable FIBRO to chose best suitable materials and methods. We manufacture to customer s drawings: Piercing Punches Draw Punched Form Punches Pre-Extrusion Punches and Ejectors for Bolt Manufacturing Flow-Forming Punches Punches with 30 -Conical Heads or other head shapes E193

207 Punch without head, square / rectangular, Shape A Punch without head, square / rectangular, Shape A a b l 1 l* *l = Nominal ordering length Hardness: Shaft 64 ± 2 HRC Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Punch shaft precision ground. l 1 : Stock length of square punches: 73,5 mm Other materials and dimensions on request. Ordering Code (example): Punch without head, square / rectangular, Shape A =230. Material MAT = 3. Punch cutting length a 1 mm = Punch cutting width b 1 mm = Nominal ordering length l 71 = 071 = E194

208 Punch with head, square / rectangular, Shape B Hardness: Shaft 64 ± 2 HRC Head 52 ± HRC Description of FIBRO materials for tool and die components see at the beginning of Chapter E. Punch shaft precision ground. Heads hot upset forged - ground on special request. l 1 : Stock length of square punches: 71 mm Other materials and dimensions on request Punch with head, square / rectangular, Shape B a b h l Ordering Code (example): Punch with head, square / rectangular, Shape B =231. Material MAT = 3. Punch cutting length a 1 mm = Punch cutting width b 1 mm = Length l 1 71 mm = 071 = E195

209 Dowel pin with internal extracting thread, similar to DIN EN ISO Steel Hardness 60 ± 2 HRC hardened and ground to finest finish FIBRO Dowel Pins are manufactured with the exacting requirements of high class diemaking in mind. Whereas DIN EN ISO 8735 stipulates ISO Class 6 for dowels, we produce our pins to m Dowel pin with internal extracting thread, similar to DIN EN ISO 8735 d 1 d 2 t 1 l 2 r l Ordering Code (example): Dowel pin with internal extracting thread, similar to DIN EN ISO 8735 = Diameter d 1 6 mm = Length l 1 16 mm = 016 = E196

210 Dowel pin with internal extracting thread, according to DIN EN ISO Steel Hardness 60 ± 2 HRC hardened and ground to finest finish Dowel pin with internal extracting thread, according to DIN EN ISO 8735 d 1 d 2 t 1 l 2 r l Ordering Code (example): Dowel pin with internal extracting thread, according to DIN EN ISO 8735 = Diameter d 1 4 mm = Length l 1 10 mm = 010 = E197

211 FIBROZIPP Impact Head Draw Bar Dowel Pin Extractor FIBROZIPP Extraction tool for the fast and convenient removal of dowels with internal extracting thread also for shafts, plugs and other machine components. The tool comes with interchangeable adaptors and screws, to fit all threads from M3 to M16. ca. 500 mm Impact Sleeve Four Adaptors: - M 3, M 4 - M 5, M 6 - M 8, M 10 - M 16 Interchangeable Extracting Screw DIN ISO 4762 Dowel Pin with Extracting Thread E198

212

213 Liner bush for dowel pin, for bonding Description: Dowel liner bushes are used where precisely positioned, unhardened parts are often changed or must be replaced, e.g. in precision tool construction. WS Hardness 54 ± 2 HRC Epoxy-Bonding: The jig-ground pin holes of the hardened matrix are joined with the dowel liner bush by means of a dowel pin Retainer holes for dowel liner bushes should be approximately 2 mm larger in diameter than the bush O.D. a coarse finish is desirable. Following exact positioning/ aligning, FIBROLIT ZWO or FIBROFIX SECHS is used for bonding Liner bush for dowel pin, for bonding d 1 d D D 1 l 1 l Ordering Code (example): One Dowel Liner Bush only Dowel Liner Bush = 265. Tool Steel = d 1 = [ 8,0 mm = Quantity: one = = Ordering Code (example): One Dowel Liner Bush + Matching Dowel Dowel Liner Bush = 265. Tool Steel = d 1 = [ 8,0 mm = Quantity: one = Dowel: length = 40 mm = = Ordering Code (example): Two Dowel Liner Bushes + one Dowel Dowel Liner Bush = 265. Tool Steel = d 1 = [ 8,0 mm = Quantity: two = Dowel: length = 50 mm = = E200

214 Liner bush for dowel pin, for push fit Description: Dowel liner bushes are used where precisely positioned, unhardened parts are often changed or must be replaced, e.g. in precision tool construction. WS Hardness 54 ± 2 HRC Slip-Fit Bonding: The position of the bush is given by push fit hole tolerance H6. The adhesive (order no ) provides optimum push retention whilst offering the following advantages: - high accuracy and stiffness - no problems to find position when changing bushings We do not recommend to press fit bushings Liner bush for dowel pin, for push fit d 1 d D l 1 l Ordering Code (example): One Dowel Liner Bush only Dowel Liner Bush = Tool Steel = d 1 = [ 8,0 mm = Quantity: one = = Ordering Code (example): One Dowel Liner Bush + Matching Dowel Dowel Liner Bush = Tool Steel = d 1 = [ 8,0 mm = Quantity: one = Dowel: length = 40 mm = = Ordering Code (example): Two Dowel Liner Bushes + one Dowel Dowel Liner Bush = Tool Steel = d 1 = [ 8,0 mm = Quantity: two = Dowel: length = 50 mm = = E201

215 Dowel pin similar to DIN EN ISO Steel Hardness 60 ± 2 HRC hardened and ground to finest finish FIBRO Dowel Pins are manufactured with the exacting requirements of high class diemaking in mind. Whereas DIN EN ISO 8734 stipulates ISO Class 6 for dowels, we produce our pins to m Dowel pin similar to DIN EN ISO 8734 d 1 l 2 r l Ordering Code (example): Dowel pin similar to DIN EN ISO 8734 = Diameter d 1 1 mm = Length l 1 8 mm = 008 = E202

216 Dowel pin according to DIN EN ISO Steel Hardness 60 ± 2 HRC hardened and ground to finest finish Dowel pin according to DIN EN ISO 8734 d 1 l 2 r l Ordering Code (example): Dowel pin according to DIN EN ISO 8734 = Diameter d 1 1 mm = Length l 1 4 mm = 004 = E203

217 Drill bush with collar, DIN 172, Shape A 276. Case hardened steel Hardness 740 ± 40 HV 10 Diameters d 1, d 2 and shoulder precision ground Drill bush with collar, DIN 172, Shape A d 1 d 2 d 3 l l Ordering Code (example): Drill bush with collar, DIN 172, Shape A = Guide diameter d mm = Length l 1 6 mm = 006 = E204

218 Drill bush without collar, DIN 179, Shape A 277. Case hardened steel Hardness 740 ± 40 HV 10 Diameters d 1 and d 2 precision ground Drill bush without collar, DIN 179, Shape A d 1 d 2 l Ordering Code (example): Drill bush without collar, DIN 179, Shape A = Guide diameter d mm = Length l 1 6 mm = 006 = E205

219 Gauge pin DIN /2. Alloy tool steel, hardened and tempered. Age-treated repeatedly. Hardness 60 ± 2 HRC precision ground Quality class I: diameter tolerance ±0,001 Quality class II: diameter tolerance ±0,002 Single pins: Quality class I Quality class II Small set: 91 gauge pins from 1-10 mm in steps of 0,1 mm, complete in wooden box. Quality class I Quality class II Large set: 273 gauge pins from 1-10 mm in steps of 0,1 mm, plus one each. 0,01 mm-oversize/ undersize pin complete in wooden box Quality class I Quality class II Ordering Code (example): Gauge pin DIN 2269 =240. Quality class KL 1 = 1. Diameter d mm = 0029 = Special sets: Supplied to customer s requirements in respect of assortment and quality class. All gauge pins from 3 mm upward are marked with their actual size /2. Gauge pin DIN 2269 d 1 l Direct gauging of bore diameters Measurement of centre-distance between two bores Concentricity check on a bush Measurements on prismatic faces E206

220 E207

221 Gauge Pin Holders Wooden Boxes Gauge Pin Holders (without pins) for diameters from from from from from Gauge Pin Holders are double-ended, to carry two pins e.g. for go no go measurements etc. Wooden boxes: (without pins) with drilled holes, for the safe and orderly storage of gauge pins each hole marked with the requisite pin size. Large Set of approx. 270 Pins size: Small Set of approx. 90 Pins size: Boxes complete with carrier board inset Class I-Accuracy Class II-Accuracy x x.2 Ordering code (example): Gauge pin box approx. 270 pins Class I-Accuracy = = 1 = E208

222 High Precision Gauge Pin with Handle High Precision Gauge Pins Boxed Sets / /22. High-Precision Gauge Pin with Handle The Gauge Pins are firmly fixed to the handle. Each Pin is marked with its true diameter. Single Gauge Pins: [ 0,3 3,0 mm, In dia. steps of 0.01 mm Class I-Accuracy Class II-Accuracy Assortment: 84 Gauge Pins from mm, in dia. steps of 0.1 mm plus one each pin with undersize 0.01 and oversize 0.01 mm (for example etc.) Class I-Accuracy Class II-Accuracy Special Assortments: to customer s specifications in respect of class of accuracy Alloy tool steel, hardened and tempered. Repeatedly age-treated. Hardness 60 ± 2 HRC. fine-ground Class II-Accuracy ±0.001 Class II-Accuracy ±0.002 to DIN 2269 Ordering Code (example): Gauge Pin = 240. Class I-Accuracy, with handle = d 1 = 1,5 mm = 0150 = Wooden box: Wooden boxes for Gauge Pins with drilled holes in wooden tray insert. Each hole marked with true size of pin. External dimensions: 155x90x285 mm E209

B Precision Ground Plates and Flat Bars. E Ground Precision Components. G Elastomer-Bars, -Sheets, -Sections

B Precision Ground Plates and Flat Bars. E Ground Precision Components. G Elastomer-Bars, -Sheets, -Sections A Die Sets B Precision Ground Plates and Flat Bars C Lifting and Clamping Devices D Guide Elements E Ground Precision Components Punches and Matrixes, Pins, Gauge Pins F Springs G Elastomer-Bars, -Sheets,

More information

Ground Precision Components

Ground Precision Components Ground Precision Components 2 2351 4 e 2 Ground Precision Components FIBRO Precision Components cover a very wide range of materials, shapes and sizes and thus permit virtually unrestricted selection even

More information

Edition 3, The latest revised edition of this brochure is the English version, which is always published on our web site

Edition 3, The latest revised edition of this brochure is the English version, which is always published on our web site This information is based on our present state of knowledge and is intended to provide general notes on our products and their uses. It should not therefore be construed as a warranty of specific properties

More information

CHAPTER 21. Cutting-Tool Materials and Cutting Fluids. Kalpakjian Schmid Manufacturing Engineering and Technology 2001 Prentice-Hall Page 21-1

CHAPTER 21. Cutting-Tool Materials and Cutting Fluids. Kalpakjian Schmid Manufacturing Engineering and Technology 2001 Prentice-Hall Page 21-1 CHAPTER 21 Cutting-Tool Materials and Cutting Fluids Manufacturing Engineering and Technology 2001 Prentice-Hall Page 21-1 Cutting Tool Material Hardnesses Figure 21.1 The hardness of various cutting-tool

More information

PRICE LIST 10/2017-WW-S.1 SYSTEM SALVAGNINI

PRICE LIST 10/2017-WW-S.1 SYSTEM SALVAGNINI PRICE LIST 10/2017-WW-S.1 SYSTEM SALVAGNINI SALVAGNINI THICK TURRET TRUMPF PRICE LIST 10/2017-WW-S.1 VALIDITY OF PRICES: This pricelist is valid from 01.10.2017. From this date old price lists lose their

More information

Catalogue of High Performance Punches,

Catalogue of High Performance Punches, Catalogue of High Performance Punches, Dies and Other Parts Overview 1. Precision Punches 2. Dies 3. Pilot and Locating Pins 4. Other Die Support Parts 5. Ejector Pins 6. Carbide Parts 7. Other Parts 1

More information

Cutting Tool Materials and Cutting Fluids. Dr. Mohammad Abuhaiba

Cutting Tool Materials and Cutting Fluids. Dr. Mohammad Abuhaiba Cutting Tool Materials and Cutting Fluids HomeWork #2 22.37 obtain data on the thermal properties of various commonly used cutting fluids. Identify those which are basically effective coolants and those

More information

Uddeholm Vanadis 30 SuperClean. Uddeholm Vanadis 30 SuperClean

Uddeholm Vanadis 30 SuperClean. Uddeholm Vanadis 30 SuperClean Uddeholm Vanadis 30 SuperClean 1 UDDEHOLMS AB No part of this publication may be reproduced or transmitted for commercial purposes without permission of the copyright holder. This information is based

More information

AISI A2 Cold work tool steel

AISI A2 Cold work tool steel T OOL STEEL FACTS AISI A2 Cold work tool steel Great Tooling Starts Here! General AISI A2 is an air- or oil hardening chromiummolybdenum-vanadium alloyed tool steel characterized by: Good machinability

More information

Core drills PRECISION TOOLS

Core drills PRECISION TOOLS ORE DRILLS ore drills ore drills ore drill made of heavy-duty high speed steel. Suitable for steel (such as T-brackets, large sheets), cast iron, non-ferrous and light metals. ore drills E- ore drills

More information

LIST OF PUBLISHED STANDARDS

LIST OF PUBLISHED STANDARDS Report : 08-0-6 Of 6 Total Count: 8 SABS/TC 004 50-:005/ISO -:000 Rolling - Tolerances Part : Terms 005-0-04 and definitions 0-07-9 50-:005/ISO -:00 5:007/ISO 76:006 Rolling - Tolerances Part : Measuring

More information

AISI D2 Cold work tool steel

AISI D2 Cold work tool steel T OOL STEEL FACTS AISI D2 Cold work tool steel Great Tooling Starts Here! This information is based on our present state of knowledge and is intended to provide general notes on our products and their

More information

Coatings. Tel PVD Coating Service. Correctly coated - for long-term use

Coatings.   Tel PVD Coating Service. Correctly coated - for long-term use Coatings PVD Coating Service Your coating plan for greater economy DME standard coatings LAM-A = chromium nitride (CrN) LAM-B = titanium nitride (TiN) LAM-C = titanium carbon nitride (TiCN) LAM-D = titanium

More information

VANADIS 6 SuperClean

VANADIS 6 SuperClean T O O L S T E E L F A C T S SuperClean High performance powder metallurgical cold work tool steel Great Tooling Starts Here! Cover photo: Powder pressing punch of. Excellent results have been obtained

More information

Solid Carbide Taps.

Solid Carbide Taps. Solid Carbide Taps www.vergnano.com VERGNANO CARBIDE TAPS The use of carbide tools has increased significantly in the last few years. Nowadays turning, drilling and milling operations are done, for the

More information

Ultra-met. carbide metalworking technologies (800) (866)

Ultra-met. carbide metalworking technologies (800) (866) CEMENTED CARBIDE GRAIN STRUCTURES January 2006 720 North Main Street P.O. Box 313 Urbana, OH 43078 800.543.9952 866.543.9952 937.653.7133 Fax: 937.653.4754 CEMENTED CARBIDE GRAIN STRUCTURES January 2006

More information

Polycrystalline cubic boron nitride blanks and cut shapes for milling and turning tools. TOOLMAKER SOLUTIONS BZN Compacts Tool Blanks and Inserts

Polycrystalline cubic boron nitride blanks and cut shapes for milling and turning tools. TOOLMAKER SOLUTIONS BZN Compacts Tool Blanks and Inserts Polycrystalline cubic boron nitride blanks and cut shapes for milling and turning tools TOOLMAKER SOLUTIONS BZN Compacts Tool Blanks and Inserts BZN COMPACTS TOOL BLANKS AND INSERTS Hyperion manufactures

More information

Danly manufacture custom die sets on the latest generation CNC machining centres. 3/1

Danly manufacture custom die sets on the latest generation CNC machining centres. 3/1 Danly manufacture custom die sets on the latest generation CNC machining centres. 3/1 Two factors produce the high accuracy of Danly die sets. The high precision of our components and our system of selective

More information

Welding Alloys Group STELLOY. Cobalt Products. Cobalt Base Welding Consumables for Cladding and Hardfacing

Welding Alloys Group STELLOY. Cobalt Products. Cobalt Base Welding Consumables for Cladding and Hardfacing Welding Alloys Group STELLOY Cobalt Products Cobalt Base Welding Consumables for Cladding and Hardfacing Welding Alloys Group Since its foundation in 1966, the Welding Alloys Group,an independent group,

More information

SANDVIK CHROMFLEX STRIP STEEL

SANDVIK CHROMFLEX STRIP STEEL SANDVIK CHROMFLEX STRIP STEEL DATASHEET Sandvik Chromflex is a family of hardened and tempered martensitic chromium steels characterized by: High strength combined with good shape High standard of surface

More information

ORVAR SUPREME. Hot work tool steel

ORVAR SUPREME. Hot work tool steel Hot work tool steel This information is based on our present state of knowledge and is intended to provide general notes on our products and their uses. It should not therefore be construed as a warranty

More information

CALMAX. Plastic mould and cold work steel

CALMAX. Plastic mould and cold work steel Plastic mould and cold work steel General CALMAX is a chromium-molybdenum-vanadium alloyed steel characterized by: High toughness Good wear resistance Good through hardening properties Good dimensional

More information

PLASTICIZING SCREWS AND BARRELS. Brixiaplast brand

PLASTICIZING SCREWS AND BARRELS. Brixiaplast brand Brixiaplast brand PLASTICIZING SCREWS AND BARRELS PLASTICIZING SCREWS AND BARRELS We want to approach the plasticizing business as a partner, not only as a supplier. BRIXIAPLAST designs and produces all

More information

2

2 1 2 3 4 5 6 7 Direct -Straightforward steady forward force by hydraulic ram Indirect -Has the advantage that there is no friction between billet and chamber (no movement) -Note dummy block at face of ram

More information

SS-EN ISO 9001 SS-EN ISO 14001

SS-EN ISO 9001 SS-EN ISO 14001 UDDEHOLM VANADIS 60 This information is based on our present state of knowledge and is intended to provide general notes on our products and their uses. It should not therefore be construed as a warranty

More information

Stamping Basics. Die Components Class of Tools Cost Drivers

Stamping Basics. Die Components Class of Tools Cost Drivers Stamping Basics Die Components Class of Tools Cost Drivers Basic Types Of Tools Compound Progressive Draw Secondary Tools Compound Die Lower Volume Flatter Parts No Forms Burrs All One Direction Progressive

More information

Content. perform. Brief profile. Product information for high-strength thermomechanically hot-rolled strip and cut-to-length plate

Content. perform. Brief profile. Product information for high-strength thermomechanically hot-rolled strip and cut-to-length plate Steel perform Product information for high-strength thermomechanically hot-rolled strip and cut-to-length plate Issue: January 22, 2019, version 0 / WB 660 Brief profile Outstanding surface quality Bending

More information

CUTTING TOOL TECHNOLOGY

CUTTING TOOL TECHNOLOGY CUTTING TOOL TECHNOLOGY Tool Life Tool Materials Tool Geometry Cutting Fluids Cutting Tool Technology Two principal aspects: 1. Tool material 2. Tool geometry Three Modes of Tool Failure Fracture failure

More information

ลวดเช อมพ เศษ. Weld Mold / USA. Tool and Die Alloy Welding Materials

ลวดเช อมพ เศษ. Weld Mold / USA. Tool and Die Alloy Welding Materials ลวดเช อมพ เศษ Weld Mold / USA Tool and Die Alloy Welding Materials High-strength alloys for bearing surfaces and tools that must work-harden, for the joining of cracked die sections and for applications

More information

02 03 MATERIALS ENGINEERING TOOLING ALLOYS

02 03 MATERIALS ENGINEERING TOOLING ALLOYS en TOOLING ALLOYS 02 03 MATERIALS ENGINEERING TOOLING ALLOYS CONTENT 05 EXCLUSIVE PRACTICAL EXPERIENCE 06 ASP STEELS 08 CPM STEELS 10 SIGNIFICANT ADVANTAGES OF POWDER METALLURGICAL HIGH PERFORMANCE STEELS

More information

Manufacturing Processes 1 (MDP 114)

Manufacturing Processes 1 (MDP 114) Manufacturing Processes 1 (MDP 114) First Year, Mechanical Engineering Dept., Faculty of Engineering, Fayoum University Dr. Ahmed Salah Abou Taleb 1 Cutting-Tool Materials and Cutting Fluids 2 Fracture

More information

ALUMEC. High strength aluminium

ALUMEC. High strength aluminium High strength aluminium This information is based on our present state of knowledge and is intended to provide general notes on our products and their uses. It should not therefore be construed as a warranty

More information

Manufacturing Process - I

Manufacturing Process - I Manufacturing Process - I UNIT II Metal Forming Processes Prepared By Prof. Shinde Vishal Vasant Assistant Professor Dept. of Mechanical Engg. NDMVP S Karmaveer Baburao Thakare College of Engg. Nashik

More information

VANADIS 10 SuperClean High performance powder metallurgical cold work tool steel

VANADIS 10 SuperClean High performance powder metallurgical cold work tool steel SuperClean High performance powder metallurgical cold work tool steel Critical tool steel properties for GOOD TOOL PERFORMANCE Correct hardness for the application Very high wear resistance Sufficient

More information

TOOL ROOM FOR SHEET METAL DIES

TOOL ROOM FOR SHEET METAL DIES Profile No.: 28 NIC Code: 24209 TOOL ROOM FOR SHEET METAL DIES 1. INTRODUCTION: Sheet metal forming processes are complex and have interaction several parameters of material like geometry, surface topology,

More information

QRO 90 SUPREME Hot work tool steel

QRO 90 SUPREME Hot work tool steel T O O L S T E E L F A C T S QRO 90 Hot work tool steel Great Tooling Starts Here! Cover photo: Bo Dahlgren This information is based on our present state of knowledge and is intended to provide general

More information

UDDEHOLM VANCRON 40 SS-EN ISO 9001 SS-EN ISO 14001

UDDEHOLM VANCRON 40 SS-EN ISO 9001 SS-EN ISO 14001 UDDEHOLM VANCRON 40 Uddeholm Vancron 40 is a nitrided powder tool steel, which means that a surface coating is already integrated into the finished tooling material. The result is a tool surface with very

More information

INDEX. Drills. High Speed Steel 1/2" Round Shank S & D, 118 Point, Surface Treated Drill Sets

INDEX. Drills. High Speed Steel 1/2 Round Shank S & D, 118 Point, Surface Treated Drill Sets D R I L L S 2 0 0 1 NOTES INDEX PRODUCT STYLE NO. PAGE STYLE NO. PAGE JOBBERS LENGTH, GENERAL PURPOSE High Speed Steel Fractional Sizes, 118 Point, Surface Treated................1600.....1 Fractional

More information

Edition 5, The latest revised edition of this brochure is the English version, which is always published on our web site

Edition 5, The latest revised edition of this brochure is the English version, which is always published on our web site UDDEHOLM ALVAR 14 This information is based on our present state of knowledge and is intended to provide general notes on our products and their uses. It should not therefore be construed as a warranty

More information

MATERIALIZING VISIONS. Bohler-Uddeholm H13 TOOL STEEL

MATERIALIZING VISIONS. Bohler-Uddeholm H13 TOOL STEEL MATERIALIZING VISIONS Bohler-Uddeholm H13 TOOL STEEL Bohler-Uddeholm H13 General Bohler-Uddeholm H13 is a chromium-molybdenumvanadium alloyed steel which is characterized by: Good resistance to abrasion

More information

Content. CP-W and CP-K. Areas of application. Product information for complex-phase steels

Content. CP-W and CP-K. Areas of application. Product information for complex-phase steels Steel CP-W and CP-K Product information for complex-phase steels Issue: January 2017, version 2 Overview of steel grades 50 Hot-rolled flat products Cold-rolled/hot-dip coated flat products Recommended

More information

HSS rolled. HSS ground. HSS Co 5 ground. HSS-TiN ground. Twist drills DIN 338 type N. Point cuts:

HSS rolled. HSS ground. HSS Co 5 ground. HSS-TiN ground. Twist drills DIN 338 type N. Point cuts: Twist drills DIN 338 type N High performance twist drill suitable for all normal drilling in conventional materials. Point cut: helical point Helix angle: 20-30 tolerance: h8 Right-hand cutting 1,0 up

More information

The Convenience Stores For Metal

The Convenience Stores For Metal TOOL STEEL SELECTOR GUIDE Application Suggested Grades Arbors... O1, A2, A6 Battering Tools... S5, S1, S7 Blacksmith Tools... S5, S1 Boiler-Shop Tools... S5, S1, S7 Bolt Clippers... S5, S1 Boring Tools...

More information

Type HSSXE Gold-Line made of high-alloy HSS-XE steel with a Gold-Tech surface treatment.

Type HSSXE Gold-Line made of high-alloy HSS-XE steel with a Gold-Tech surface treatment. Core drills for magnetic core drilling machines With weldon connection and a Fein Quick In connection. Hole Saws with carbide tip teeth Karnasch POWER-MAX Heavy Duty Type HSSXE Gold-Line made of high-alloy

More information

Content MS-W. Areas of application. Product information for martensitic-phase steels

Content MS-W. Areas of application. Product information for martensitic-phase steels Steel MS-W Product information for martensitic-phase steels Issue: December 2016, version 0 Overview of steel grades 50 Hot-rolled steel flat products Recommended applications Content 01 Areas of application

More information

ScanaVIPTOOL Steels VIP. It is the steel solution. Scana Steel USA (Steel Service center) What is VIP? Why VIP? Who needs VIP?

ScanaVIPTOOL Steels VIP. It is the steel solution. Scana Steel USA (Steel Service center) What is VIP? Why VIP? Who needs VIP? STEELUSA Scana USA ( Service center) What is VIP? VIP is the registered trademark for our products that are VIP treated for our VIP customers. VIP stands for Value added, Isotropy, Performance that are

More information

2890 Ligonier St. Latrobe, PA Phone Fax Toll Free

2890 Ligonier St. Latrobe, PA Phone Fax Toll Free Your Best Choice For Carbide Components 2890 Ligonier St. Latrobe, PA 15650 Phone 724.532.3041 Fax 724.532.3043 Toll Free 800.862.7066 www.extramet.net OUR HISTORY OUR MISSION Extramet s Primary Objective

More information

Fastening technology for metals and plastics

Fastening technology for metals and plastics Fastening technology for metals and plastics Thread forming screws for metals TAPTITE 2000 (M1 approx. M10) The TAPTITE 2000 allows chipless forming during the fastening process. It is characterized by

More information

1 Cutting Tool Materials of common use

1 Cutting Tool Materials of common use 1 Cutting Tool Materials of common use Instructional Objectives At the end of this lesson, the students will be able to (i) Identify the needs and cite the chronological development of cutting tool materials.

More information

SANDVIK HYPERION BZN COMPACTS TOOL BLANKS AND INSERTS

SANDVIK HYPERION BZN COMPACTS TOOL BLANKS AND INSERTS SANDVIK HYPERION BZN COMPACTS TOOL BLANKS AND INSERTS BZN COMPACTS TOOL BLANKS AND INSERTS Sandvik Hyperion manufactures a complete line of high quality polycrystalline CBN products for machining ferrous

More information

INTRODUCTION. Think HSS

INTRODUCTION. Think HSS INTRODUCTION Think HSS SUMMARY METALLURGY 2 Excellent strength 3 A super sharp edge 4 Safe and reliable tools Alloy elements 6 The influence of alloy elements 7 Standard compositions of HSS 8 The HSS-PM

More information

HOTION COPPER MOULD TUBE & CRYSTALLIZER ASSEMBLY HOTION

HOTION COPPER MOULD TUBE & CRYSTALLIZER ASSEMBLY HOTION COPPER MOULD TUBE & CRYSTALLIZER ASSEMBLY COPPER MOULD TUBE Copper mould tubes are the most consumables for the continuous casting lines. Our main products includes square, rectangular, round and beam

More information

Carbide Grades for PM Tooling

Carbide Grades for PM Tooling Carbide Grades for PM Tooling Mark T. Klingensmith Manager of Technical Sales and PM Applications Dr. Leonid Frayman Chief Metallurgist Presented at PowderMet 2010. June 27-30, 2010. Hollywood (Ft. Lauderdale),

More information

KNIVES. giving you the EDGE, to stay AHEAD. TUBE & METAL FORMING

KNIVES. giving you the EDGE, to stay AHEAD. TUBE & METAL FORMING KNIVES giving you the EDGE, to stay AHEAD. TUBE & METAL FORMING ATLAS has comprehensive in-house designing facility to design new products according to customer s specific requirements with complete satisfaction

More information

WHERE GREAT WIRE BEGINS PRODUCT GUIDE

WHERE GREAT WIRE BEGINS PRODUCT GUIDE WHERE GREAT WIRE BEGINS PRODUCT GUIDE SINGLE CRYSTAL NATURAL DIAMOND DIES Fort Wayne Wire Die single crystal natural diamond dies provide premium quality and performance. Each diamond is individually inspected

More information

PRELIMINARY BROCHURE. Uddeholm Vanadis 8 SuperClean

PRELIMINARY BROCHURE. Uddeholm Vanadis 8 SuperClean PRELIMINARY BROCHURE Uddeholm Vanadis 8 SuperClean UDDEHOLMS AB No part of this publication may be reproduced or transmitted for commercial purposes without permission of the copyright holder. This information

More information

PRELIMINARY BROCHURE. Uddeholm Caldie

PRELIMINARY BROCHURE. Uddeholm Caldie PRELIMINARY BROCHURE Uddeholm Caldie UDDEHOLMS AB No part of this publication may be reproduced or transmitted for commercial purposes without permission of the copyright holder. This information is based

More information

Powder Metallurgy Bachelor of Industrial Technology Management with Honours Semester I Session 2013/2014

Powder Metallurgy Bachelor of Industrial Technology Management with Honours Semester I Session 2013/2014 Powder Metallurgy Bachelor of Industrial Technology Management with Honours Semester I Session 2013/2014 TOPIC OUTLINE What Is Powder Metallurgy (P.M)? Powder Metallurgy Processes Blending And Mixing Compaction

More information

Alloy Steel Application Material Group

Alloy Steel Application Material Group Alloy Steel Application Material Group 1.4 1.5 1.6 General Information Examples of Workpiece Materials - Categorisation into Application Material Groups (AMG) Application Material Group (AMG) Hardness

More information

BNR LTD. BELL, SCOTT & CO. LTD.

BNR LTD. BELL, SCOTT & CO. LTD. Tungsten carbide hole saws, shallow cut Cutting edges: tungsten carbide steel and cast steel, non-ferrous and light metals, plastics, reinforced fabrics, Material thickness: up to 4mm Cutting depth: up

More information

HOT WORKING TOOL STEELS

HOT WORKING TOOL STEELS HOT WORKING TOOL STEELS 1 Characteristics of YSS Hot Work Tool Steels Warm forging 56~58HRC Precision hot forging 47~56HRC High temperatrure strength, Wear resistance High speed hot forging 47~54HRC F

More information

MANUFACTURING SCIENCE-I Time: 1 hour (EME-402) Max. marks:30

MANUFACTURING SCIENCE-I Time: 1 hour (EME-402) Max. marks:30 B.Tech. [SEM-IV (ME-41,42,43 & 44] QUIZ TEST-1 (Session: 2010-11) MANUFACTURING SCIENCE-I Time: 1 hour (EME-402) Max. marks:30 Note: All questions are compulsory. Q-1). Why there is no material wastage

More information

Uddeholm Formax. Formax is a trademark registered in Sweden

Uddeholm Formax. Formax is a trademark registered in Sweden Uddeholm Formax Formax is a trademark registered in Sweden UDDEHOLMS AB No part of this publication may be reproduced or transmitted for commercial purposes without permission of the copyright holder.

More information

SS-EN ISO 9001 SS-EN ISO 14001

SS-EN ISO 9001 SS-EN ISO 14001 UDDEHOLM FORMAXTM This information is based on our present state of knowledge and is intended to provide general notes on our products and their uses. It should not therefore be construed as a warranty

More information

Core drills PRECISION TOOLS

Core drills PRECISION TOOLS CORE DRILLS Core drills Core drills Core drill made of heavyduty high speed steel. Suitable for steel (such as Tbrackets, large sheets), cast iron, nonferrous and light metals. Core drills E Core drills

More information

UDDEHOLM VANADIS 6 SUPERCLEAN

UDDEHOLM VANADIS 6 SUPERCLEAN UDDEHOLM VANADIS 6 SUPERCLEAN UDDEHOLMS AB No part of this publication may be reproduced or transmitted for commercial purposes without permission of the copyright holder. This information is based on

More information

Price/1. Price/1. Price/1. 1/ 8 3/ 8 1 1/ 2 1/ 8 10g -4580K / 4 3/ 4 2 1/ 2 1/ 4 30g -4660K / / 2 3/ 8 60g -4740K 291.

Price/1. Price/1. Price/1. 1/ 8 3/ 8 1 1/ 2 1/ 8 10g -4580K / 4 3/ 4 2 1/ 2 1/ 4 30g -4660K / / 2 3/ 8 60g -4740K 291. 2 Flute For optimum performance and maximum swarf removal when plunging, slotting and routing in most materials including brass, aluminium, non-ferrous and other soft materials. Manufactured to USCTi Standards.

More information

Twist drills, ground. Twist drills DIN 338/HSS type N. Twist drills DIN 338/HSS type N. Bulk storage chest for twist drills

Twist drills, ground. Twist drills DIN 338/HSS type N. Twist drills DIN 338/HSS type N. Bulk storage chest for twist drills Twist drills, ground Twist drills DIN 338/HSS type N point angle 8, spiral angle 25-35, Ø-tolerance h 8, of HSS, for drilling of steel, steel-casting alloyed and unalloyed up to approx. 900 N/mm² strength

More information

STEELS & COATINGS FOR CUTTING TOOL APPLICATIONS

STEELS & COATINGS FOR CUTTING TOOL APPLICATIONS STEELS & COATINGS FOR CUTTING TOOL APPLICATIONS Requirements for cutting tools There are several characteristics that are essential to the good performance of a cutting tool. Powder Metal High Speed Steels

More information

APM 2730 HOT ISOSTATIC PRESSED (HIP) PRODUCTS

APM 2730 HOT ISOSTATIC PRESSED (HIP) PRODUCTS APM 2730 HOT ISOSTATIC PRESSED (HIP) PRODUCTS DATASHEET APM 2730 is a high alloyed powder metallurgical high speed steel corresponding to ASTM M3:2 +Co with a combination of very good abrasive wear resistance,

More information

Bulk Deformation Processes

Bulk Deformation Processes Bulk Deformation Processes Bachelor of Industrial Technology Management with Honours Semester I Session 2013/2014 TOPIC OUTLINE What is Bulk Deformation? Classification of Bulk Deformation Processes Types

More information

Uddeholm Formvar. FORMVAR is a trade mark registered in the European Union

Uddeholm Formvar. FORMVAR is a trade mark registered in the European Union Uddeholm Formvar FORMVAR is a trade mark registered in the European Union UDDEHOLMS AB No part of this publication may be reproduced or transmitted for commercial purposes without permission of the copyright

More information

HOTVAR Hot work tool steel

HOTVAR Hot work tool steel T OOL STEEL FACTS HOTVAR Hot work tool steel Wherever tools are made Wherever tools are used General HOTVAR is a high performance molybdenumvanadium alloyed hot-work tool steel which is characterized by:

More information

POM-MET WRAPPED COMPOSITE SLIDING BEARING, STEEL/ACETAL RESIN (POM), LUBRICATION POCKETS, LOW-MAINTENANCE

POM-MET WRAPPED COMPOSITE SLIDING BEARING, STEEL/ACETAL RESIN (POM), LUBRICATION POCKETS, LOW-MAINTENANCE WRAPPED COMPOSITE SLIDING BEARING, STEEL/ACETAL RESIN (POM), LUBRICATION POCKETS, LOW-MAINTENANCE 36 Technical data Wrapped composite sliding bearing steel / POM, with lubrication pockets Low-maintenance

More information

MANUFACTURING TECHNOLOGY

MANUFACTURING TECHNOLOGY MANUFACTURING TECHNOLOGY UNIT II Hot & Cold Working Forging & Rolling Mechanical Working of Metals In this method no machining process is carried out, but it is used to achieve optimum mechanical properties

More information

Countersinks. Smooth cutting, perfect chamfering - Counterbores - Cross Hole - Single Flute - Three Flute

Countersinks. Smooth cutting, perfect chamfering - Counterbores - Cross Hole - Single Flute - Three Flute Countersinks Countersinks Smooth cutting, perfect chamfering - Counterbores - Cross Hole - Single Flute - Three Flute smooth cutting perfect chamfering countersinks Product Code: C108 This new generation

More information

MANUFACTURING TECHNOLOGY

MANUFACTURING TECHNOLOGY MANUFACTURING TECHNOLOGY UNIT II Hot & Cold Working - Drawing & Extrusion Drawing Drawing is an operation in which the cross-section of solid rod, wire or tubing is reduced or changed in shape by pulling

More information

HOTVAR. Hot work tool steel

HOTVAR. Hot work tool steel Hot work tool steel General HOTVAR is a high performance molybdenumvanadium alloyed hot-work tool steel which is characterized by: High hot wear resistance Very good high temperature properties High resistance

More information

EAF. Ladle Furnace. Continuous Casting. Conventional Casting. Remelting VAR and ESR. Reheating Furnace. Open Die. Mill. Bar/Coil Finish Rolling Mill

EAF. Ladle Furnace. Continuous Casting. Conventional Casting. Remelting VAR and ESR. Reheating Furnace. Open Die. Mill. Bar/Coil Finish Rolling Mill TOOL STEELS Conventional Casting EAF Ladle Furnace VD Continuous Casting MANUFACTURING PROCESSES FOR CONVENTIONAL AND REMELTED STEELS MELT SHOP Melting Process (Conventional): EAF (Electric Arc Furnace)

More information

Precision feeler gage, calibrated shim steel and Specialty Spring Steels

Precision feeler gage, calibrated shim steel and Specialty Spring Steels Precision feeler gage, calibrated shim steel and Specialty Spring Steels 2011 Your partner for precision steels We offer an extensive range of precision feeler gages and shim steel which covers most product

More information

QRO 90 SUPREME. Hot work tool steel

QRO 90 SUPREME. Hot work tool steel QRO 90 SUPREME Hot work tool steel This information is based on our present state of knowledge and is intended to provide general notes on our products and their uses. It should not therefore be construed

More information

REGIN 3. Cold work tool steel

REGIN 3. Cold work tool steel Cold work tool steel This information is based on our present state of knowledge and is intended to provide general notes on our products and their uses. It should not therefore be construed as a warranty

More information

Casting. Forming. Sheet metal processing. Powder- and Ceramics Processing. Plastics processing. Cutting. Joining.

Casting. Forming. Sheet metal processing. Powder- and Ceramics Processing. Plastics processing. Cutting. Joining. Traditional Manufacturing Processes Casting Forming Sheet metal processing Powder- and Ceramics Processing Plastics processing Cutting Joining Surface treatment FUNDAMENTALS OF METAL FORMING Overview of

More information

Mounted Points Mounted Points

Mounted Points Mounted Points Mounted Points I 1 iamond and CBN ools 205 Mounted Points able of Contents ool drive Contents Page General information 3 he fast way to the best tool 4-5 Ordering instructions 6 Mounted points Hardness

More information

Uddeholm Sleipner. Uddeholm Sleipner

Uddeholm Sleipner. Uddeholm Sleipner Uddeholm Sleipner 1 UDDEHOLMS AB No part of this publication may be reproduced or transmitted for commercial purposes without permission of the copyright holder. This information is based on our present

More information

Overview. Tool Steel Failures. Define Tool Steel Properties. Determine Modes of Failures. Identify Probable Failure Causes. Recommend Solutions.

Overview. Tool Steel Failures. Define Tool Steel Properties. Determine Modes of Failures. Identify Probable Failure Causes. Recommend Solutions. Overview Tool Steel Failures Define Tool Steel Properties. Determine Modes of Failures. Identify Probable Failure Causes. Recommend Solutions. Important Properties of Tool Steel Harden Ability Ability

More information

Mounted Points Mounted Points

Mounted Points Mounted Points Mounted Points I 1 iamond and CBN ools 205 Mounted Points able of Contents ool drive Contents Page General information 3 he fast way to the best tool 4-5 Ordering instructions 6 Mounted points Hardness

More information

Powder-Metal Processing and Equipment

Powder-Metal Processing and Equipment Powder-Metal Processing and Equipment Text Reference: Manufacturing Engineering and Technology, Kalpakjian & Schmid, 6/e, 2010 Chapter 17 Powder Metallurgy Metal powders are compacted into desired and

More information

Technology that works for you.

Technology that works for you. Technology that works for you. WATER WELL & MINERAL EXPLORATION Drilling accessories designed for use in Water Well and Mineral Exploration are illustrated in this brochure and are manufactured to the

More information

Alro Steel. Tool & Die Steel. Handbook. A Helpful Guide to the Properties, Selection, & Heat Treatment of Tool Steels.

Alro Steel. Tool & Die Steel. Handbook. A Helpful Guide to the Properties, Selection, & Heat Treatment of Tool Steels. Alro Steel Metals Industrial Supplies Plastics Tool & Die Steel Handbook A Helpful Guide to the Properties, Selection, & Heat Treatment of Tool Steels. MISSION STATEMENT To ensure the long-term success

More information

Jongen Werkzeugtechnik. Working depth. Drilling by JONGEN. 3 x D. BP 04 to 12

Jongen Werkzeugtechnik. Working depth. Drilling by JONGEN. 3 x D. BP 04 to 12 Jongen Werkzeugtechnik Working depth 3 x D Drilling by JONGEN BP 04 to 12 THE TOOL New at Jongen: universally applicable high-performance drill for use on lathes and milling centers. It offers the highest

More information

A wide range of cold-formable steel grades and aluminium alloys are used as wire materials within a diameter range from 5 mm to 34 mm.

A wide range of cold-formable steel grades and aluminium alloys are used as wire materials within a diameter range from 5 mm to 34 mm. Cold-Formed Parts 2 ESKA manufactures complex precision cold-formed parts for applications with large and medium quantities. The highly-efficient cold- forming process ensures economic manufacture of near-net-shape

More information

Mold Design. 12. Mold Materials. Bong-Kee Lee School of Mechanical Engineering Chonnam National University

Mold Design. 12. Mold Materials. Bong-Kee Lee School of Mechanical Engineering Chonnam National University 12. Mold Materials Bong-Kee Lee Chonnam National University Mold Materials easy toolmaking good performance during production good machining properties ease of hear treatment where hardening is required

More information

Primary shaping - Powder Metallurgy

Primary shaping - Powder Metallurgy Chair of Manufacturing Technology Primary shaping - Powder Metallurgy Manufacturing Technology II Exercise 2 Laboratory for Machine Tools and Production Engineering Chair of Manufacturing Technology Prof.

More information

Powder Metallurgy. Powder-Metal Processing and Equipment 11/10/2009

Powder Metallurgy. Powder-Metal Processing and Equipment 11/10/2009 Powder Metallurgy Powder-Metal Processing and Equipment Metal powders are compacted into desired and often complex shapes and sintered* to form a solid piece * Sinter: To heat without melting Text Reference:

More information

Selecting the Right Tool Steel for Your Metalforming Application.

Selecting the Right Tool Steel for Your Metalforming Application. Selecting the Right Tool Steel for Your Metalforming Application. Patricia Miller, Senior Technical Manager What parameters drive your tooling material choice? Application Work materials Failure mechanism

More information

HOLDAX Prehardened holder steel

HOLDAX Prehardened holder steel Prehardened holder steel This information is based on our present state of knowledge and is intended to provide general notes on our products and their uses. It should not therefore be construed as a warranty

More information

PRIMARY GRADES TURNING TURNING / INSERTS / INTRODUCTION TO CARBIDE INSERTS

PRIMARY GRADES TURNING TURNING / INSERTS / INTRODUCTION TO CARBIDE INSERTS / ISERTS / ITRODUCTIO TO CARBIDE ISERTS PRIMARY GRADES group PVD Coated grades Carbide CVD Ceramics CB PCD Uncoated grades Carbide Cermet P M K S H P01 P05 P10 P15 P20 P25 P30 P35 P40 P45 P50 M01 M05 M15

More information

MSE-226 Engineering Materials

MSE-226 Engineering Materials MSE-226 Engineering Materials Lecture-7 ALLOY STEELS Tool Steels TYPES of FERROUS ALLOYS FERROUS ALLOYS Plain Carbon Steels Alloy Steels Cast Irons - Low carbon Steel - Medium carbon steel - High carbon

More information

SCHNORR Product range

SCHNORR Product range SCHNORR Product range Disc springs Bolt locking systems DISC SPRING ENGINEERING DISC SPRING ENGINEERING Grown competence for highest precision. Adolf Schnorr, who founded our business in 1908, showed true

More information