Permanently sharp, when high-performance is required.

Transcription

1 Permanently sharp, when high-performance is required. Self-sharpening cutting and grinding tools for longer lifetimes in the toughest conditions.

2 For demanding applications Our complete assortment of self-sharpening ceramic grain guarantees a constant top performance in metal working The product line comprises: Extra-thin cutting discs Grinding discs Flap discs Abrasive belts Non-woven cleaning tools Quick change discs Fibre discs 2

3 Simple principle, multiple efficiency Profit from a strong performance to the end Maximum cutting efficiency and stock removal are the features of the high-performance line. We have matched the bond perfectly to the grain properties with the aim of maximise the full potential of self-sharpening ceramic grains and the result will convince you from the first cut as well as in fatigue tests: In metal working processes that involve a lot of grinding and where the performance can be measured, the complete assortment from RHODIUS increases productivity. And all of this at an outstanding price-performance ratio. High grade ceramic grain from RHODIUS is and remains aggressive. Why? Because the hard and brittle grains are anchored so firmly in the bond that minute fractures with extremely sharp cutting edges are produced during grinding. Only when the ceramic grain has been used up completely does the grain break out of the bond completely and new grains appear. RHODIUS products with ceramic grain sharpen themselves during grinding. Surface of firmly anchored ceramic grain before grinding. The grain splinters during grinding and constantly forms new cutting edges. Once the grain has been used up it breaks out and new abrasive grains appear. convinces through: shorter working times thanks to a high stock removal performance less physical effort through permanently sharp cutting edges longer lifetime through an ideally matched bond shorter set-up times through a longer lifetime 3

4 mm: 1,0 1,9 XT100 / XT200 m/s Lifetime Cutting ability solid material Cutting ability thin-walled material Extra-thin cutting disc with ceramic abrasive grit. For an aggressive cutting performance with a longer lifetime. This reduces tool changes and increases productivity. XT100 for stainless steel/steel, XT200 for steel. Efficient machines with more than 1,000 W (Ø 115 mm) or 1,200 W (Ø 125 mm) are needed for optimum results. XT100 A36U0BF13679 PK01 XT200 78A36U0BF13682 PK01 Shape 41 Shape x 1,0 x 22, x 1,5 x 22, x 1,0 x 22, x 1,5 x 22, x 1,5 x 22, x 1,5 x 22, x 1,9 x 22, For stainless steel 115 x 1,0 x 22, x 1,5 x 22, x 1,0 x 22, x 1,5 x 22, x 1,5 x 22, x 1,5 x 22, x 1,9 x 22, For steel The line really demonstrates its Performance advantages in solid material The built-in performance protection blocks moisture for longer lasting and more performance Up to % more performance Always use a steel disc on black steel whenever possible! Quantity of cuts Quantity of cuts XT100 cutting disc 0 XT200 XT100 cutting disc XT100: cutting V2A stainless steel, 15 x 15 x 1.5 mm, TM3; automatic machine test, angle grinder 1,400 W cutting ST27 steel, 15 x 15 x 1.5 mm, TM3; automatic machine test, angle grinder 1,400 W 4

5 mm: 7,0 RS4 m/s Lifetime Stock removal Hardness Efficient grinding disc with ceramic abrasive grit for maximum cutting efficiency, high stock removal. The RS4 grinds over a long lifetime thanks to the high bond strength. This drastically reduces working times, ensures a high productivity and efficiency Application: suitable for surface grinding as well as edge grinding. Efficient machines with more than 1,000 W (Ø 115 mm) or 1,200 W (Ø 125 mm) are needed for optimum results. RS4 78A24A10BF13778 PK04 Shape x 7,0 x 22, x 7,0 x 22, x 7,0 x 22, x 7,0 x 22, x 7,0 x 22, The RS4 is an all-rounder that not only works perfectly in numerous applications; the high grade ceramic grain also allows processing of a wide variety of materials, e.g. castings Up to % faster Up to 30 % longer lifetime Stock removal [g] Wear [g] grinding disc 0 grinding disc automatic machine test 15 ST27 ring 220 x 13 mm (flat angle) automatic machine test 15 ST27 ring 220 x 13 mm (flat angle) service@rhodius.de 5

6 MM: 40/60/ JUMBO SPEED m/s Lifetime Stock removal Fast and aggressive grinding with a very high stock removal efficiency thanks to a large supporting surface with extra long flaps. Sturdy edge grinding Material: stainless steel, steel and suitable for heat-treated steels, scale surface and titanium Efficient machines with more than 1,000 W (Ø 115 mm) or 1,200 W (Ø 125 mm) are needed for optimum results. JUMBO SPEED PK x 22, x 22, x 22, x 22, x 22, x 22, x 22, flap disc*: JUMBOflap disc*: 18 mm 23 mm * indications valid for flap discs with a diameter of 125 mm Ideal for not just surface grinding, the sturdy fabric also lasts very long on hard edges Extra long flaps for more productivity Up to 65 % faster Stock removal [g] flap disc automatic machine test 15 VT2 ring 220 x 13 mm (flat angle) 6

7 MM: 40/60/ LSK FK m/s Lifetime Stock removal In combination with the 10 mm long flap projection and the sturdy belt backing, these grinding wheels offer a longer-than-average lifetime for the effective processing of fillet welds. The high inherent strength of the abrasive means that the LSK FK can be perfectly profiled to match the workpiece. The ceramic abrasive grit generates a high stock removal efficiency. Ideal for grinding fillet welds and fine surfaces (up to grain ) Material: stainless steel, steel and suitable for heat-treated steels, scale surface and titanium Efficient machines with more than 1,000 W (Ø 115 mm) or 1,200 W (Ø 125 mm) are needed for optimum results. LSK FK PK x 22, x 22, x 22, x 22, x 22, x 22, The 10 mm projection of the very sturdy ceramic belt together with the external adhesive track ensure a high inherent strength and long lifetime - even without carrier reinforcement The LSK FK works precisely in the edge and adapts perfectly to the workpiece. The perfect surface is achieved with discs up to grain More active abrasive where it is needed. The LSK FK has been optimised for use on edges and in confined spaces service@rhodius.de 7

8 MM: 24 KFK m/s Backing type: Type of abrasive used: Bond: Vulcanised fibre Ceramic Synthetic resin Very sharp vulcanized fibre discs with extremely high stock removal efficiency and a simultaneously long lifetime. The ceramic grain makes them particularly suitable for heat-treated steels, scale surfaces and titanium Application: Thorough surface cleaning, no geometric change to the workpiece. The coarsely structured non-woven abrasive adapts to the workpiece contours. Efficient machines with more than 1,000 W (Ø 115 mm) or 1,200 W (Ø 125 mm) are needed for optimum result. KFK PK x 16, x 16, x 16, x 16, x 16, x 22, x 22, x 22, x 22, x 22, x 22, x 22, x 22, x 22, x 22, x 22, x 22, x 22, x 22, x 22, x 22, x 22, x 22, x 22, x 22, Removal of welding seams in record time Ideal in combination with the RH TURBO (see catalogue page 121) the backing pad for cooler grinding and aggressive work Performance overview RHODIUS vulcanized fibre discs KFK Stock removal KFS KFZ Time automatic machine test 15 VT2 ring 220 x 13 mm (flat angle) 8

9 MM: 40/60/ ESB CX Backing type: Type of abrasive used: Bond: Very high stock removal efficiency and long lifetime for demanding applications on stationary belt grinders Heavy-duty X-polyester, waterproof Ceramic grain, closed coated Synthetic resin, with grinding-active filler ESB CX PK06 75 x x x x x x The ceramic grain also makes them particularly suitable for heat-treated steels or titanium Up to 120 % longer lifetime 50 Quantity of workpieces zirconia band Tangible comparison of lifetimes when grinding wheel axles for commercial vehicles; 75 x 2,000 mm, grain service@rhodius.de 9

10 SVS / SVS QUICK HD 63 m/s Non-woven cleaning tools with ceramic-coated high-performance abrasive grit. For strong cleaning power and an extremely long lifetime. The very stable structure is also suitable for light use on edges. Material: steel, coated metal, wood, non-ferrous metals, filler, FRP Application: Thorough surface cleaning, no geometric change to the workpiece. The coarsely structured non-woven abrasive adapts to the workpiece contours. SVS HD PK07 SVS QUICK HD PK x 22, x 22, D extra coarse D extra coarse Even structured steel sheets are no problem for the new SVS / QUICK HD SVS HD QUICK: The quick change system allows a fast and easy tool change Up to 30 % faster Up to 35 % longer lifetime Cleaning power Lifetime cleaning disc cleaning disc Manual grinding 10 min. on rusty black steel with a high load; Metabo 1,400 W 10

11 Explanation of symbols Material symbols and colour codes Resin-bonded grinding tools and miscellaneous Machines Freehand angle grinder Straight grinder Air grinder Stationary belt grinder Stainless steel Steel Non-ferrous metals Stone Cast-iron Wood Safety and application identification Dimensions and types Pay attention to the safety instructions Protective gloves Iron and sulphur free 0.1 % No freehand grinding mm: 1,0 1,9 Width in mm for cutting and roughing wheels Eye protection Dust protection No face grinding Do not use damaged disc MM: coarse/ medium/ fine Granulation of non-woven with abrasive grains Ear protection MM: 40/60/ /120 Grain of flap discs / Coated abrasives Product details Quality system Dimension Article/order number Revolutions Packing unit Grit Very innovative products with a unique problem-solving competence. High-performance tools with ceramic grain. For industrial applications with a very large amount of grinding. Best products for their category for maximum performance and quality. For particularly high demands and frequent use in industry and trades. Efficient grinding tools for the cost-conscious. Shapes Cutting disc flat (shape 41) Cutting disc depressed (shape 42) Grinding disc (shape 27) Grinding disc flat Grinding disc angled General notes: Information on the scope of delivery, appearance, performance and dimensions of the tool are true for the time of printing. Picture credits: Fotolia RHODIUS Errors and omissions exepted. No liability for misprints. Copying, reprinting, storage or publication only with the express consent of RHODIUS Schleifwerkzeuge GmbH & Co. KG, Brohltalstraße 2, Burgbrohl (Germany). Burgbrohl, september

12 klimaneutral natureoffice.com DE gedruckt GB / RHODIUS Schleifwerkzeuge GmbH & Co. KG Brohltalstraße 2 D Burgbrohl Phone Fax service@rhodius.de Simplify your work.