Carpenter CTS BD1 Alloy

Transcription

1 Type Analysis Carbon 0.85 to 0.95 % Manganese 1.00 % Phosphorus % Sulfur % Silicon 1.00 % Chromium to % Molybdenum 0.50 % Iron to % General Information Description Carpenter CTS BD1 alloy is a high-carbon chromium steel that provides stainless properties with high hardness and excellent wear resistance. In terms of hardness and wear resistance, Carpenter CTS BD1 alloy behaves very similarly to tool steels. Carpenter CTS BD1 alloy attains a hardness of Rockwell C when heat treated and has been used for cutlery, ball bearings and small machinery parts subjected to high wear conditions. This steel has a finely balanced chemistry with proprietary additions to improve cutting edge retention. In CATRA (Cutlery and Associated Trades Research Association) testing, Carpenter CTS BD1 alloy has a TCC (Total Card Cut) rating of 570 mm, which is equivalent to the cutting performance of high quality 440C stainless steel. The finely balanced chemistry enhances the processing of the steel especially during cutlery manufacture. Elevated Temperature Use Carpenter CTS BD1 alloy is not usually recommended for elevated temperature applications because corrosion resistance is reduced when used in the annealed condition or hardened condition and tempered above about 800 F (427 C). Corrosion Resistance Carpenter CTS BD1 alloy has corrosion resistance similar to that of Type 410. It can resist corrosion from mild atmospheres, fresh water, steam, ammonia, many petroleum products and organic materials and several mild acid environments. This grade is used in the hardened plus tempered condition. Optimum corrosion resistance is obtained with a temper below about 800 F (427 C). For optimum corrosion resistance, surfaces must be free of scale, lubricants, foreign particles, and coatings applied for drawing and heading. After fabrication of parts, cleaning and/or surface passivation should be considered. Notes: Acetic acid resistance based on testing in 3% boiling solution. Phosphoric acid resistance based on testing in a 10% boiling solution. Important Note:The following 4-level rating scale is intended for comparative purposes only. Corrosion testing is recommended; factors which affect corrosion resistance include temperature, concentration, ph, impurities, aeration, velocity, crevices, deposits, metallurgical condition, stress, surface finish and dissimilar metal contact. Nitric Acid Moderate Sulfuric Acid Restricted Phosphoric Acid Good Acetic Acid Good Sodium Hydroxide Moderate Salt Spray (NaCl) Restricted Humidity Excellent Properties Physical Properties Specific Gravity 7.65 Density lb/in³ Mean Specific Heat (32 to 212 F) Btu/lb/ F Page: 1 of 5

2 Mean CTE (32 to 212 F) 5.60 x 10-6 in/in/ F Electrical Resistivity (70 F) ohm-cir-mil/ft Typical Mechanical Properties Heat Treatment Annealing For maximum softness, this steel should be heated uniformly to 1550/1600 F (843/871 C). Soak and cool very slowly in the furnace. Brinell hardness will be approximately 223. For an intermediate or process annealing treatment-heat uniformly to 1350/1400 F (732/760 C). Air cool. Brinell hardness will be approximately 241. Hardening Heat to 1850/1950 F (1010/1066 C); soak; quench in warm oil or cool thin sections in air. Do not overheat. When overheated, full hardness cannot be obtained. Tempering To remove peak stresses and yet retain maximum hardness, temper at least one hour at 300/350 F (149/177 C). Hardness of approximately Rockwell C 58/59 will be obtained. Page: 2 of 5

3 Workability Hot Working Carpenter CTS BD1 alloy should be handled like high-speed tool steel. Preheat to 1400/1500 F (760/816 C), then heat slowly and uniformly to 1900/2150 F (1038/1177 C). Do not forge below 1700 F (927 C), and reheat as often as necessary. Cool in a furnace, if possible, or in warm dry lime or ashes. Anneal after forging; cool to room temperature before annealing. Cold Working If annealed for maximum softness, this steel can be moderately cold formed, headed and upset. Machinability For most machining operations, this steel cuts best when in the dead soft annealed condition. Due to its high carbon content, it machines somewhat like high-speed steel. Because chips are tough and stringy, chip curlers and breakers are important. Following are typical feeds and speeds for Carpenter CTS BD1 alloy. Page: 3 of 5

4 Additional Machinability Notes When using carbide tools, surface speed feet per minute (SFPM) can be increased between 2 and 3 times over the high speed suggestions. Feeds can be increased between 50% and 100%. Figures used for all metal removal operations covered are average. On certain work, the nature of the part may require adjustment of speeds and feeds. Each job has to be developed for best production results with optimum tool life. Speeds or feeds should be increased or decreased in small steps. Grinding and Polishing In cutlery applications, grinding and polishing are very important. Carpenter CTS BD1 alloy works well in these operations but considerable care must be used not to overheat since the corrosion resistance may be lowered. Weldability Because of its high hardness capability, this steel is seldom welded. However, if welding is necessary, the parts should be preheated and maintained at about 500 F (260 C), welded, and then immediately given a 6-8 hour anneal at 1350/1400 F (732/760 C) with a slow furnace cool. The parts should not be allowed to cool below 500 F between welding and annealing. High welding heat inputs should be used. To obtain mechanical properties in the weld similar to the base metal, welding consumables of like composition should be considered. Otherwise, AWS E/ER309 should be considered. Applicable Specifications Other Information Note: While this material meets the following specifications, it may be capable of meeting or being manufactured to meet other general and customer-specific specifications. ASTM A276 ASTM A314 ASTM A473 ASTM A580 ASTM F899 QQ-S-763 Technical Articles Blade Alloys 101: What You Need to Know About the Alloys Used for Knife Blades Page: 4 of 5

5 Disclaimer: The information and data presented herein are typical or average values and are not a guarantee of maximum or minimum values. Applications specifically suggested for material described herein are made solely for the purpose of illustration to enable the reader to make his/her own evaluation and are not intended as warranties, either express or implied, of fitness for these or other purposes. There is no representation that the recipient of this literature will receive updated editions as they become available. Unless otherwise specified, registered trademarks are property of CRS Holdings Inc., a subsidiary of Carpenter Technology Corporation Copyright 2010 CRS Holdings Inc. All rights reserved. Visit us on the web at Edition Date: 6/9/10 Page: 5 of 5