About Us. With a vision to take the technology to every common man, the company is established in 2000.

Size: px

Start display at page:

Download "About Us. With a vision to take the technology to every common man, the company is established in 2000."

Russell Phelps
6 years ago
Views:

1 Accura Weldrods Kovai Pvt Ltd

About Us Accura Weldrods Kovai Private Ltd (AWR) an ISO 91:28 and 141:24 Certified Company offers wide range of welding electrodes for various applications in industries like fabrication,

With more than 1-years of industry experience, Accura Weldrods Kovai Private Ltd (AWR) becomes one among the five leading manufacturers and largest supplier of welding electrodes.

2 About Us Accura Weldrods Kovai Private Ltd (AWR) an ISO 91:28 and 141:24 Certified Company offers wide range of welding electrodes for various applications in industries like fabrication, shipbuilding, construction, civil engineering, machinery and automobile manufacture. At our modern plant in Coimbatore we manufacture welding rods, Sunbond S, Sunbond SS, cast iron welding electrode. With more than 1-years of industry experience, Accura Weldrods Kovai Private Ltd (AWR) becomes one among the five leading manufacturers and largest supplier of welding electrodes. Sunbond is one of the fast moving products from AWR and we ensures customer satisfaction through timely delivery, competitive rates, continual improvements and dedicated customer service. Our manufacturing plant is equipped with quality and universal testing machines like Charpy & Izod impact tester and Brinell hardness tester. With a vision to take the technology to every common man, the company is established in 2. Mr. NANTHAGOPAL. B.E, an engineer who wanted to establish himself in the welding industry, started Accura Weldrods (AWR) in 2. With his great knowledge and years of experience in the industry has made Accura Weldrods Kovai Private Ltd (AWR) to grow new heights and crossed various mile stones from the day of establishment. Now AWR is one among the top 5 leading manufacturers in TamilNadu, India. One of the fastest moving brands of AWR is SUNBOND. To meet the growing demand, Accura Weldrods Kovai Private Ltd (AWR) has put up a modern plant with sophisticated R&D infrastructure. With Firm commitment, strict quality policy and customer satisfaction AWR serves many people across many regions. AWR Promises that every customer can enjoy high quality, good reputation, satisfied service and good after sales support. Our Vision By continous improvement, take the company to the best International Standards and make it a reputed business institution thus serving the community at large in the chosen areas of business. Our Mission 1. Conduct business with at most honesty and integrity 2. Supply Welding Electrodes matching the customer requirements 3. Development of our Work force and their families, our Company and our Country 4. Earn a reasonable return for the Company and its stake holders

Manufacturing Facility Our Infrastructure AWR's state-of-the-art manufacturing plant in Tamil Nadu, is

good number of semi skilled workers to achieve the production targets.

labs which are equipped with Universal testing machine like Charpy & Izod impact tester, Brinell hardness

AWR follows a Standard procedure to check and tests which are performed on raw materials for their

Special work-stations are installed to test the quality of manufactured items, and each lot using unique batch

3 Manufacturing Facility Our Infrastructure AWR's state-of-the-art manufacturing plant in Tamil Nadu, is equipped with fully functioning automated machines, backed with top notch R & D infrastructure and quality control. The manufacturing plant has adequate resources that includes dynamic managerial team, skilled technicians and good number of semi skilled workers to achieve the production targets. Quality Control Our Testing Facility AWR s finely built laboratory houses chemical, mechanical and welding labs which are equipped with Universal testing machine like Charpy & Izod impact tester, Brinell hardness tester. AWR follows a Standard procedure to check and tests which are performed on raw materials for their suitableness before sending to production department. Special work-stations are installed to test the quality of manufactured items, and each lot using unique batch number system for easy identification and traceability of the finished goods. Quality As Quality Signifies Process we adhere to the strict quality norms right from the receipt of raw material till the final dispatch. As customer satisfaction is the crucial differentiating factor, we are determined to retain our competitive edge through new advanced technology. The company is certain in obtaining quality certificates like TUV and ISI.

4 S.No. Classification Brand Name FOR MILD STEELS 1 AWS A 5.1/ASME SFA 5.1 E 613 SUNBOND E AWS A 5.1/ASME SFA 5.1 E 613 SUNBOND E 613 S 3 AWS A 5.1/ASME SFA 5.1 E 613 SUNBOND E 613 SS 4 AWS A 5.1/ASME SFA 5.1 E 716 SUNBOND E AWS A 5.1/ASME SFA 5.1 E 718 SUNBOND E AWS A 5.1/ASME SFA 5.1 E SUNBOND E FOR CREEP RESISTANT STEELS 7 AWS A 5.5/ASME SFA 5.5 E 718-A1 SUNBOND E 718-A1 8 AWS A 5.5/ASME SFA 5.5 E 818-B2 SUNBOND E 818-B2 9 AWS A 5.5/ASME SFA 5.5 E 918-B3 SUNBOND E 918-B3 FOR STAINLESS STEELS 1 AWS A 5.4/ASME SFA 5.4 E SUNBOND E AWS A 5.4/ASME SFA 5.4 E 38L-16 SUNBOND E 38L AWS A 5.4/ASME SFA 5.4 E 39L-16 SUNBOND E 39L AWS A 5.4/ASME SFA 5.4 E 316L-16 SUNBOND E 316L-16 FOR HARDFACING APPLICATIONS SUNBOND HF SUNBOND HF SUNBOND HF65B SUNBOND HF MANGAN FOR CAST IRON 18 AWS A 5.15/ASME SFA 5.15 E St SUNBOND CINM 19 AWS A 5.15/ASME SFA 5.15 E NI-CI SUNBOND CINI 2 AWS A 5.15/ASME SFA 5.15 E NI FE-CI SUNBOND CIFN FOR CUTTING APPLICATION SUNBOND CUTROD SUNBOND E613 CODIFICATION: AWS A5.1 : E613 IS 814 : ER 4211 A rutile coated all position general purpose electrode. The electrode gives smooth arc and deposits fine rippled weld bead with self removable slag. It operates well both AC and DC(+/-). For welding of ship hulls, tanks, vessels, bridges, railway wagons, steel frames, truck bodies, fertilizer plants, boilers etc. Element: C Mn Si Percent: CVN Impact at C (Joules) CURRENT CONDITION : AC/DC(+/-) SIZE (mm) : 2.5 X X 35/45 4. X X 45 Current(Amps) :

5 SUNBOND E613S CODIFICATION: AWS A5.1 : E613 IS 814 : ER 4222X A medium heavy coated rutile type all position electrode for major structural work where finish is of importance. The electrode produces a smooth, clean deposit with very little spatter loss and the slag is easy to remove. It produces radiographic quality welds. Ideal for welding tubes and pipes of boilers, storage tanks, cylinders, railway coach panels etc. Element: C Mn Si Percent: CVN Impact at C (Joules) CURRENT CONDITION : AC/DC(+/-) SIZE (mm) : 2.5 X X35/ X X 45 Current(Amps) : SUNBOND E613 SS CODIFICATION: AWS A5.1 : E613 IS 814 : ERR 4222X A medium heavy coated rutile type all position electrode for major structural work where finish is of importance. The electrode produces a smooth, clean deposit with very little spatter loss and the slag is easy to remove. It produces radiographic quality welds. Ideal for welding tubes and pipes of boilers, storage tanks, cylinders, railway coach panels etc. Element: C Mn Si Percent: CVN Impact at C (Joules) CURRENT CONDITION : AC/DC(+/-) SIZE (mm) : 2.5 X X35/ X X 45 Current(Amps) : SUNBOND E716 CODIFICATION: AWS A5.1 : E716 IS 814 : EB 5426H 3 X A low hydrogen basic coated type electrode. It gives stable arc, smooth weld beads with easily detachable slag. The weld metal is of radiographic quality with excellent mechanical properties even at sub-zero temperatures.. For welding of mild steel, low-alloy steels, for joining of Cast steel to mild steels and for depositing buffer layer before hard facing. Element: C S Mn Si P Percent: CVN Impact at -3 C (Joules) SIZE (mm) : 2.5 X X X X 45 Current(Amps) : Precautions: Re-dry the electrodes at 3ºC for one hour before to use.

6 SUNBOND E718 CODIFICATION: AWS A5.1 : E718 IS 814 : EB 5426H3JX A heavy coated iron powder type electrode. The hydrogen content in the weld metal is very low. Weld deposit is of radiographic quality with deposition efficiency more than 11%. Easy to operate in all positions and the slag is easily removable. For welding of heavy restrained joints subject to dynamic loading, boilers, pressure vessels, bridges, earth moving equipments, blast furnace shells, pipelines and heavy structure etc. Element: C S Mn Si P Percent: CVN Impact at -3 C (Joules) SIZE (mm) : 2.5 X X X X 45 Current(Amps) : Precautions: Re-dry the electrodes at 3ºC for one hour before to use. SUNBOND E718-1 CODIFICATION: AWS A5.1 : E718-1 IS 814 : EB 5629H3JX A low hydrogen iron powder type electrode. Weld deposit is of radiographic quality. The weld metal is very resistant to hot cracking and excellent toughness even at sub zero temperatures. For welding of boilers, pressure vessels, earth moving equipments, pipelines etc. Element: C S Mn Si P Percent: CVN Impact at -45 C (Joules) SIZE (mm) : 2.5 X X X X 45 Current(Amps) : Precautions: Re-dry the electrodes at 3ºC for one hour before to use. SUNBOND E718-A1 CODIFICATION: AWS A5.5 : E718-A1 A hydrogen controlled iron powder electrode. Weld metal having.5% Mo with good creep resistance to high temperature up to 5 C.The weld is of radiographic quality. For welding creep resistant steels of.5%mo steels used in pressure vessels and boilers. Element: C S Mn Si P Mo Percent: SIZE (mm) : 2.5 X X X X 45 Current(Amps) : Precautions: Re-dry the electrodes at 3ºC for one hour before to use.

7 SUNBOND E818-B2 CODIFICATION: AWS A5.5 : E818-B2 A hydrogen controlled iron powder basic coated electrode. It deposits a weld metal of 1.25%Cr and.5%mo.the weld metal is of radiographic quality. For welding of ½ Cr.1/2 Mo, 1Cr-1/2 Mo and 1.25 Cr-.5 Mo steels. Element: C S Mn Si P Mo Cr Percent: SIZE (mm) : 2.5 X X X X 45 Current(Amps) : Precautions: Re-dry the electrodes at 3ºC for one hour before to use. SUNBOND E918-B3 CODIFICATION: AWS A5.5 : E818-B3 A basic coated iron powder type electrode. It deposits a weld metal of 2.25%Cr and 1.%Mo with good creep resistance at elevated temperature up to 6 C.The weld metal is of radiographic quality. For welding of 2.25 Cr 1.% Mo steels and boilers, refinery pipelines having similar compositions. Element: C S Mn Si P Mo Cr Percent: SIZE (mm) : 2.5 X X X X 45 Current(Amps) : Precautions: Re-dry the electrodes at 3ºC for one hour before to use. SUNBOND E38 CODIFICATION: AWS A5.4 : E38-16 IS 526 : E19.9.R26 A rutile coated stainless steel electrode. It gives smooth and shiny weld bead with easily removable slag. It gives radiographic welds with excellent creep strength. For welding of AISI 31, 32, 34 & 38 steels, household articles, hospital apparatus, kitchen equipments etc. Element: C S Mn Si P Cr Ni Mo Cu Percent: UTS (N/mm2) Elongation % SIZE (mm) : 2.5 X X X X 35 Current(Amps) : Precautions: Re-dry the electrodes at 25ºC for one hour before to use.

8 SUNBOND E38 L CODIFICATION: AWS A5.4 : E38L-16 IS 526 : E19.9.LR26 A rutile coated stainless steel electrode. It gives smooth and shiny weld bead with easily removable slag. It gives radiographic welds with excellent creep strength. For welding of AISI 31, 32, 34L & 38L steels, household articles, hospital apparatus, kitchen equipments etc. Element: C S Mn Si PP Cr Ni Mo Cu Percent: UTS (N/mm2) Elongation % SIZE (mm) : 2.5 X X X X 35 Current(Amps) : Precautions: Re-dry the electrodes at 25ºC for one hour before to use. SUNBOND E316 L CODIFICATION: AWS A5.4 : E316L-16 IS 526 : E19.9.2LR26 A rutile coated stainless steel 316L type electrode. It gives smooth and shiny weld beads with excellent mechanical properties. The weld metals are highly resistant to corrosion and scaling temperatures up to 85ºC. It deposits Mo stabilized welds of radiographic welds with excellent creep strength. For welding of AISI 316,316L, 317 paper and pulp industries, chemical industries, fertilizer plants, paint and dye industries etc. Element: C S Mn Si P Cr Ni Mo Cu Percent: UTS (N/mm2) Elongation % 49 3 SIZE (mm) : 2.5 X X X X 35 Current(Amps) : Precautions: Re-dry the electrodes at 25ºC for one hour before to use. SUNBOND E39 L CODIFICATION: AWS A5.4 : E39L-16 IS 526 : E23.12.LR26 A rutile coated stainless steel type electrode depositing an extra low carbon 25/12 weld metal. The weld metal has excellent corrosion and oxidation resistance at high temperatures. Welds are radiographic quality. Suitable for welding of AISI type 39,39L steels, straight chrome steels joining of dissimilar steels and for overlays on mild steels. Element: C S Mn Si P Cr Ni Mo Cu Percent: UTS (N/mm2) Elongation % 52 3 SIZE (mm) : 2.5 X X X X 45 Current(Amps) : Precautions: Re-dry the electrodes at 25ºC for one hour before to use.

9 SUNBOND-HF35 A rutile coated hard facing electrode depositing air hardening type weld metal. The weld deposit is machinable. Weld deposit resist moderate abrasion and impact. It gives fine rippled weld bead. For welding of rollers, shafts, cams, brake shoes, gears, and etc. WELD METAL PROPERTIES Hardness : HRC CURRENT CONDITION : AC/DC(+/-) SIZE (mm) : 3.15 X X X 45 Current(Amps) : SUNBOND-HF65 A rutile coated hard facing electrode depositing air hardening type weld metal. The weld deposit provides resistant to severe abrasion and impact. Excellent weld bead appearance. For welding of crusher hammers, conveyors, bucket lips, excavator teeth and etc. WELD METAL PROPERTIES Hardness : HRC CURRENT CONDITION : AC/DC(+/-) SIZE (mm) : 3.15 X X X 45 Current(Amps) : SUNBOND-HF65B A basic coated hard facing electrode depositing air hardening type weld metal. The weld deposit provides resistant to severe abrasion and impact. For welding of crusher hammers, conveyors, bucket lips, excavator teeth impellers, rock drills cane and bamboo cutting knives and etc. WELD METAL PROPERTIES Hardness : HRC SIZE (mm) : 3.15 X X X 45 Current(Amps) : SUNBOND-HF MANGAN A basic coated hard facing electrode depositing work hardening type weld metal. The weld deposit highly resistant to heavy abrasion and impact. The electrode can be used for surfacing of worn out austenitic manganese steel parts. For welding of crusher hammers, manganese steel components, dredger bucket teeth manganese steel railway crossing points and etc. WELD METAL PROPERTIES Hardness : HRC (As Welded) : HRC (work Hardned) SIZE (mm) : 3.15 X X X 45 Current(Amps) :

10 SUNBOND-CINM A cast iron welding electrode depositing non-machinable welds. The electrode gives smooth arc with low spatter. This electrode can be used for welding of cast iron frame, machine casing, pump housing, gear box and etc. SIZE (mm) : 3.15 X X X 35 Current(Amps) : SUNBOND-CINI A cast iron welding electrode depositing Nickel alloy welds. The electrode gives smooth arc with low spatter. The weld deposit has high strength and the weld can be machinable. This electrode can be used for welding of cast iron component, cast iron to steel, cast iron dies, pumps, etc. SIZE (mm) : 3.15 X X X 35 Current(Amps) : SUNBOND-CIFN A cast iron welding electrode depositing Nickel Iron alloy welds. The electrode gives smooth arc with low spatter. The deposit is extremely soft and ductile. The weld metal has very high crack resistance and easily machinable. This electrode can be used for welding of cast iron component, reclamation of gears and pulley, water pump housing, Lathe beds and etc. SIZE (mm) : 3.15 X X X 35 Current(Amps) : SUNBOND-CUTROD A medium coated electrode for cutting and removing of unwanted materials. A coating provides to avoid over-heating of electrode during cutting. The electrode produces forceful arc which can efficiently use for cutting and piercing. The electrode can be used for cutting of mild steel, carbon steel, cast iron, Manganese steel and all material. SIZE (mm) : 3.15 X X X 45 Current(Amps) : Special Products Listed herein are some of our product offerings which complement our normal range. We also develop and manufacture Special Purpose Welding Electrodes with unique specifications as per the Client's requirement. The specifications for such unique products are kept confidential. We have state of the art Research and Development facility in our premises which cater the need for development of new specifications for welding electrodes and rigorous testing of new products.

Marketing Clientele "Customer Satisfaction" is one of the strongest motivation forces. We believe our prosperity is directly linked with prosperity of our customers.

Direct supply of dealers is one plus factor as this reduces the distribution cost by eliminating the profit of middlemen and making our product price competitive compared to other brands.

Management takes care that the marketing team is well motivated by provides them the right training and environment.

11 Marketing Clientele "Customer Satisfaction" is one of the strongest motivation forces. We believe our prosperity is directly linked with prosperity of our customers. The brand Sun Bond has its strong presence in Tamil Nadu and Kerala with a total of 55 dealers. The clientele also includes wheels India Limited, a Group Concern of TVS. Marketing SUNBOND today is a brand which has around 55 dealers in operating in Tamilnadu and Kerala and having annual turnover of nearly 12 Crores. The credit of achieving this net work and volume of business entirely goes to the Marketing team which has done a wonderful job. Direct supply of dealers is one plus factor as this reduces the distribution cost by eliminating the profit of middlemen and making our product price competitive compared to other brands. Marketing team consists of 15 well experienced sales executives headed by the Marketing Manager who in turn reports to the Managing Director. Management takes care that the marketing team is well motivated by provides them the right training and environment. Our team of well managed sincere & dedicated engineers & workmen is always working towards a common goal of our customer's satisfaction. The work force comprises of skilled laborers, Engineers, professional consultants, Marketing Experts and other well qualified staff. The Company periodically upgrades its manufacturing set-up, skill, professionalism, etc., thereby keeping in tune with the latest technology. The Company is self-sufficient for all its activities and no activities are being sub-contracted.

ACCURA WELDRODS Kovai Pvt Ltd No.1/15-2,Ponnandampalayam, S.F.No.454,part,475/2, Kaniyur Village, Coimbatore - 641 659.

12 ACCURA WELDRODS Kovai Pvt Ltd No.1/15-2,Ponnandampalayam, S.F.No.454,part,475/2, Kaniyur Village, Coimbatore Phone : , Fax : Cell : sunbond@vsnl.net Web :

LOW HEAT INPUT WELDING ALLOYS

LOW HEAT INPUT WELDING ALLOYS ASTRALOY 662 CHARACTERISTICS: An all position AC/DC electrode for high strength, crack free joining of low/medium carbon, and medium tensile steels of various compositions. Low alloy medium carbon steels,