TECH MANUAL TABLE OF CONTENTS

Transcription

1 PRO-SPRAY TECH MANUAL TECH MANUAL TABLE OF CONTENTS SURFACE CLEANERS 1-1 ICR-0014, ICR-0015, ICR SELF-ETCHING & EPOXY PRIMERS 2-1 A-514 CHROMATE FREE ETCH PRIMER 2-1 A-518 EPOXY PRIMER 2-3 PLASTIC PRIMER 3-1 A-524 PLASTIC PRIMER 3-1 URETHANE PRIMERS & SEALERS 4-1 A-500 (GRAY) & A-503 (BUFF) EASY BUILD/EASY SAND PRIMERS 4-1 ENGINE BAY COLOUR 4-4 TRANSPARENT/TINTABLE SEALER - NATIONAL VOC 4-6 TRANSPARENT/TINTABLE SEALER VOC 4-8 PRO-SPRAY 2K SEALER COLOUR FORMULAS 4-10 A VOC 2K PRIMER - GREY 4-11 INTERMIX SYSTEM 5-1 GENERAL APPLICATION PROCEDURES 5-1 SINGLE-STAGE SYSTEM PROCEDURES 5-2 CSS-3510 (3.5 VOC) SINGLE STAGE BLACK 5-8 BASECOAT SYSTEM PROCEDURES 5-10 P-451BASECOAT FACTORY-PACK JET BLACK 5-14 R-6028 BASECOAT BLENDER 5-16 ICR-1401 FADE OUT/BLENDING THINNER 5-18 REDUCERS/THINNERS 5-19 URETHANE CLEARCOAT 6-1 PSC-7000 HI-TEMP CLEARCOAT VOC 6-1 PSC :1 URETHANE PRODUCTION CLEARCOAT VOC 6-3 PSC-9000 CLEARCOAT VOC 6-5 COLOUR IDENTIFICATION 7-1 COLOUR CODE LOCATIONS 7-1 COLOUR READER 7-3 UNDERSTANDING COLOUR MATCHING 8-1 CONVERSION CHARTS 9-1 GLOSSARY 10-1 WARRANTY INFORMATION - EQUIPMENT 11-1 INDEX 10-1 TECHNICAL SUPPORT INSIDE BACK COVER REV. 1105

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3 PRO-SPRAY SURFACE CLEANERS 1-1 ICR-0014 PREMIUM PRE-PAINT SPIRIT WIPE ICR-0015 PREMIUM PRE-PAINT WIPE (CALIFORNIA COMPLIANT) ICR-1402 PREMIUM SLOW PRE-PAINT SPIRIT WIPE Product Description ICR-0014, ICR-0015 & ICR-1402 pre-paint wipes are additive free, virgin petroleum distillates for removing contaminants such as wax and grease from vehicle panels prior to painting. Poor preparation can cause many future problems, to achieve a long lasting professional finish it is essential to thoroughly clean and prepare the surface to be painted. Directions for use Before sanding use ICR-0014, ICR-0015 Premium Pre-Paint Wipe or ICR-1402 Premium Slow Pre-Paint Wipe to remove any wax, grease, tar or other surface contaminants. After sanding use ICR-0014, ICR-0015 Premium Pre-Paint Wipe or ICR-1402 Premium Slow Pre-Paint Wipe to remove any sanding residue. SAFETY Before using Pro-Spray products, read all safety warnings. For professional use only by trained painters. Not for sale or use by the general public. SUBSTRATES Through-cured sanded paintwork, sanded 2 component primer filler/surfacer. MIXING Ready to use. APPLICATION Saturate a clean, dry, lint-free, soft cloth with ICR-0014, ICR-0015 or ICR Apply the product to a 2-3 sq. ft. area. While surface is still wet, wipe dry with a second clean soft cloth to ensure removal of all contaminants. Note: Always be aware that your hands can transfer body oils and salts, avoid touching the vehicle with your bare hands. Change cloths often. TS-ICR0014 REV. 0905

4 1-2 SURFACE CLEANERS PRO-SPRAY

5 PRO-SPRAY SELF-ETCHING PRIMER 2-1 SAFETY A-514 TM CHROMATE FREE ETCH PRIMER Before using Pro-Spray products be sure to read all safety warnings. For professional use only by trained painters. Not for sale or use by the general public. SUBSTRATES Pro-Spray Etch Primer can be applied over bare steel, aluminium, galvanized metals, GRP / fiberglass and polyester putties, after degreasing and machine sanding with #180-#220 grit abrasive. Note: DO NOT apply basecoats or 2k topcoats direct to A-514! MIXING A part A part Note: Activated material must stand 10 minutes prior to application. VISCOSITY seconds DIN 70 F(20 C) POT LIFE F (20 C) Note: Freshly mixed material will provide best corrosion resistance. SIPHON FEED mm (.063"-.070") 40 psi at the gun GRAVITY mm (.055"-.063") 40 psi at the gun HVLP mm (.039"-.067") Max 10 psi cap pressure 3-8 psi fluid pressure (pressurised cup) APPLICATION 2 single coats (approx. 1.0 mil) Note: DO NOT apply A-514 Etch Primer over or under Epoxy Primer. DRY TIME 15 minutes 70 F (20 C) Allow a longer dry time if temperature is lower than 70 F (20 C) A-514 etch primer must be recoated with 2k primer before applying 2k topcoat. Note: If Etch Primer has dried longer than 24 hours, scuff the surface with a grey scotchbrite, and apply another coat. VOC as applied lbs/gallon (Based on 1:1 mix ratio) gr/ltr Meets VOC requirements of SCAQMD Rule 1151 TS-A-514 REV. 0905

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7 PRO-SPRAY EPOXY PRIMER 2-3 A-518 TM EPOXY PRIMER GREY GREEN (CHROMATE FREE) Product Description A-518 Epoxy Primer Grey Green (Chromate Free) has been formulated to provide excellent adhesion and corrosion resistance to properly prepared metal, fiberglass and aluminum substrates as well as plastic body fillers. A-518 Epoxy Primer features an easy-to-use 1:1 mixing ratio and may be used as a sealer and topcoated with Pro-Spray A-500/A-503 Easy Build Easy Sand Primer, Acrylic Solid Colour and the Pro-Spray Basecoat / Clearcoat Systems. Substrates And Preparation Substrates A-518 Epoxy Primer has been formulated to provide excellent adhesion and corrosion resistance to properly prepared steel, aluminum, galvanized steel, fiberglass, SMC, ABS, polycarbonate, body fillers, and most cured painted surfaces. Note: Do not apply A-518 Epoxy Primer over A-514 Etch Primer. Note: Do not apply A-518 Epoxy Primer over lacquer based products. Preparation Clean and dry the surface. Sand surface with grit abrasive. Remove all sanding debris with a fast cleaner and allow the surface to dry thoroughly before applying primer. Topcoating When dry, A-518 Epoxy Primer can be topcoated with Pro-Spray two-component urethane primers, Acrylic Solid Colour and the Pro-Spray Basecoat/Clearcoat System. Topcoat within 24-hours. If time exceeds 24 hours, the primed surface must be sanded again prior to application of primer or topcoat. Special Mixing And Application Information Mixing Directions Under normal shop conditions, follow the mix ratios shown below. Mix thoroughly and strain before using. Mix Ratio: 1:1: Up to 10% A-518 Epoxy Primer Grey Green (Chromate Free) 1 part A-520 Epoxy Primer Activator 1 part 2K H.S. Thinner or Compliant 2K H.S. Thinner Up to 10% (optional) Induction: After mixing, allow a 20-minute induction time prior to application. Viscosity: seconds Zahn 75 F (24 C) Pot Life: F (24 C) Clean-up Clean equipment after use with cleaning solvent. Dispose of according to state, local and federal regulations. Important Health And Safety Cautions For professional use only. KEEP OUT OF REACH OF CHILDREN. WARNING! CONTENTS FLAMMABLE. VAPOR AND SPRAY MIST HARMFUL. SKIN AND EYE IRRITANT.Do not handle the Pro-Spray products until the Material Safety Data Sheets have been read and understood in their entirety. Ensure that all employees are trained on Material Safety Data Sheets or all chemicals with which they come into contact. The manufacturer recommends the use of an air-supplied respirator when exposed to vapors or spray mist. Wear protective clothing, gloves and eye safety with side shield. This data sheet information is given in good faith but without warranty. The information contained herein represents the current state of our knowledge and is intended as a guide to our products and their uses; it is not intended as insurance of certain product properties or of their specific applications. Follow all warnings on product labels. Any industrial property rights should be observed. We guarantee perfect product quality under the terms of our general conditions of sale. TS-A-518 REV. 0905

8 2-3 EPOXY PRIMER PRO-SPRAY A-518 TM EPOXY PRIMER GREY GREEN (CHROMATE FREE) MIXING RATIO 1:1: Up to 10% (optional) A part A part 2K H.S. Thinner or Compliant 2K H.S. Thinner Up to 10% (optional) IMPORTANT NOTE: Allow a 20-minute induction time after mixing and before application. VISCOSITY seconds Zahn 75 F (24 C) POT LIFE F (24 C) Clean gun immediately after Use GUN SET-UP: CONVENTIONAL Gravity fed gun is recommended Gravity Fed: Pressure: 1.4 mm (40-45 psi) GUN SET UP: HVLP Gravity fed gun is recommended Gravity Fed: Pressure: APPLICATION 2-3 single coats. Suggested dry film: mils mm 10 psi max (Air cap) FLASH TIMES Approx, 5 minutes between coats. No flash-off is required before baking. DRY TIMES 75 F (24 C) Force Dry to topcoat 140 F (60 C) IR CURING Short wave 1 hour 30 minutes 5-10 minutes DRY TO SAND 75 F (24 C) P320 for solid & single layer metallic colours. P360 for basecoats. SAFETY Before using Pro-Spray products be sure to read all safety warnings. For professional use only by trained painters. Not for sale or use by the general public. SPECIFICATIONS VOC (Less water and exempts) - as applied 4.77 pounds/gallon 572 grams/litre

9 PRO-SPRAY PLASTIC PRIMER 3-1 Product Description Pro-Spray A-524 Plastic Primer is designed to provide adhesion to a wide range of plastics used by car manufacturers. A-524 Plastic Primer is ready-to-spray. Substrates And Preparation Substrates - Use over flexible plastics. Preparation Thorough preparation and cleaning is important with plastic components. Remove silicone-mold release agents and other contaminants with Plastics Cleaner ICR Apply Plastics Cleaner ICR-1333 with an ultra fine scuff pad - scuffing the surface at the same time. Rinse and thoroughly dry. Clean with ICR-0014, ICR-0015 OR ICR-1402 Pre-Paint Wipe. Allow surface to dry completely. Apply Plastic Primer A-524. Topcoating A-524 TM PLASTIC PRIMER Topcoating - Use of a 2 component undercoat prior to topcoating is not necessary unless higher build is required. A-524 Plastic Primer can be directly topcoated. Special Note - 2 component undercoats, topcoats and clearcoats, which are going to be applied to flexible plastic parts, should be mixed with Flexible Additive P (See below) Flex Additives - Depending on the flexibility of the plastic and the final finish required, addition of one or more of the following additives may be necessary: Flexible Additive, Pro-Spray P-2020, is a plasticizing additive to enhance the flexibility of 2K paints, 2K clearcoats and 2K undercoats, when used over flexible plastics. Flexible Plastics Very Flexible Plastics (e.g PU Spoilers/PVC curtaining) Mixing Ratio Mixing Ratio 2 component product 5 parts 2 component product 2 parts Flexible Additive Pro-Spray P part Flexible Additive Pro-Spray P part A-500/A Component Primer - When using A-500/A-503 2K Primer over flexible or very flexible plastics, the mixing ratio is: Mixing Ratio A-500/A-503 High Build Primer 2 parts Flexible Additive P part Add flexible additive, then add hardener, and thin as directed. Basecoats - Flexible additives should only be added to basecoats when used over very flexible PUR foam plastics. Mixing Ratio Basecoat 3 parts Flexible Additive P part Add flexible additive, then add hardener, and thin as directed. TS-A-524 REV. 0905

10 3-2 PLASTIC PRIMER PRO-SPRAY Matting Agents - 2 Component Matting Agent A-380 provides a smooth matte finish on plastic parts. It may be used in both 2K paints and 2K clearcoats. The gloss of 2K colours and 2K clearcoats can be reduced with the addition of matting agent A-380 as follows: Gloss level 2K Colour/2KClearcoat Flexible Additive P-2020 Matting Agent Semi-Gloss 1 part 2 parts 2 parts Eggshell 1 part 2 parts 3 parts Mix in the matting agent, then add the hardener and thin the mixture as directed. Note: The matting agent thickens during storage and should be stirred thoroughly before use to break down the structure. Texturing Bases; Fine P-526, Medium P-527 and Coarse P-528 are 2 component additives which produce the textured finishes of many original finish bumpers. They are compatible with 2 component mixing schemes giving rise to a wide range of colour options. The three Texturing Bases enable the painting of replacement and repaired bumpers. Mixing Textured bumper paints should have 2 component hardener added and should be thinned as normal. Do not strain. There is no need to add a flexible additive. Texturing Bases should be stirred thoroughly before use. Texturing Bases should not be added to basecoats, 2K undercoats or 2K clearcoats. Clean-up Clean equipment immediately after use with cleaning solvent. Dispose of according to state, local and federal regulations. Important Health And Safety Cautions For professional use only. KEEP OUT OF REACH OF CHILDREN. WARNING! CONTENTS FLAMMABLE. VAPOR AND SPRAY MIST HARMFUL. SKIN AND EYE IRRITANT. Do not handle the Pro-Spray products until the Material Safety Data Sheets have been read and understood in their entirety. Ensure that all employees are trained on Material Safety Data Sheets or all chemicals with which they come into contact. The manufacturer recommends the use of an air-supplied respirator when exposed to vapors or spray mist. Wear protective clothing, gloves and eye safety with side shield. This data sheet information is given in good faith but without warranty. The information contained herein represents the current state of our knowledge and is intended as a guide to our products and their uses; it is not intended as insurance of certain product properties or of their specific applications. Follow all warnings on product labels. Any industrial property rights should be observed. We guarantee perfect product quality under the terms of our general conditions of sale.

11 PRO-SPRAY PLASTIC PRIMER 3-3 SAFETY A-524 TM PLASTIC PRIMER Before using Pro-Spray products, read all safety warnings. For professional use only by trained painters. Not for sale or use by the general public. SUBSTRATES Over flexible plastics, 2K undercoats, topcoats and clearcoats should be mixed with Flexible Additive P-2020 at the appropriate mixing ratio. Thorough preparation and cleaning is important with plastic components. Remove all silicone mold-release agents and other contaminants with ICR-1333 Plastics Cleaner. Apply with an ultra fine scuff pad scuff the surface at the same time, rinse thoroughly and dry. Then clean with ICR-0014, ICR-0015 OR ICR-1402 Pre- Paint Wipe. MIXING A-524 Plastic Primer is ready-to-spray GUN SET-UP mm bar (45 55 psi) APPLICATION Apply 1 double coat TIME TO TOPCOAT Allow to dry minutes before topcoating

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13 PRO-SPRAY URETHANE PRIMER/SURFACER 4-1 Product Description A-500 Grey and A-503 Buff Extra Build / Easy Sand Primers are high quality 2 component acrylic urethane primers that provide excellent build and colour holdout. These primers are easy to sand and can be applied over a variety of substrates. Use A-500 Grey and A-503 Buff Extra Build / Easy Sand Primers as a high build primer or primer surfacer. Substrates And Preparation Substrates A-500 and A-503 Extra Build / Easy Sand Primers can be applied directly over OEM primer, GRP / Fiberglass, existing finishes in good condition and polyester putties. Extra Build / Easy Sand Primers can also be applied directly over epoxy primer surfacer. Extra Build / Easy Sand Primers can be applied over bare steel, aluminum and galvanized metals after priming with A-514-1:1 Etch Primer. Note: Thermoplastic acrylic and old lacquer finishes: primer must be applied to the complete panel. Preparation Clean and dry the surface. Sand surface with grit abrasive. Remove all sanding debris with a fast cleaner and allow the surface to dry thoroughly. Topcoating A-500 TM GREY & A-503 TM BUFF EXTRA BUILD / EASY SAND PRIMERS When dry, Extra Build / Easy Sand Primers can be topcoated with Pro-Spray 2K Acrylic solid colour and basecoat / clearcoat systems. Topcoat within 24-hours after sanding. If time exceeds 24-hours, the primed surface must be sanded and cleaned again prior to application of primer or topcoat. Special Mixing And Application Information Painting Plastics - Extra Build / Easy Sand Primers can be applied over properly prepared and primed plastic. If the plastic is flexible, the primer must be mixed with P-2020 at a ratio of 5 parts primer to 1 part P-2020, then activated and thinned according to directions. Activator Selection Pro-Spray offers a range of activators to suit the speed and quality requirements needed for every type and size of repair, under all conditions. ICA-799 Medium Solids Extra Slow Activator: Use on large repairs and overalls at temperatures above 85 F/ 28 C. ICA-800 Medium Solids Slow Activator: Use on large repairs and overalls at temperatures above 75 F or 25 C. ICA-801 Medium Solids Normal Activator: Use for large areas and overalls at temperatures up to 75 F / 25 C. ICA-802 Medium Solids Express Activator: Use on spot, panel and multi-panel repairs ideal for use in temperatures below 75 F / 25 C. (When used, primer will be dry to sand in approximately 120 minutes.) ICA-803 Medium Solids Rapid Activator: Provides the quickest dry times for spot and panel repairs ideal for use in temperatures below 65 F / 20 C. (When used, primer will be dry to sand in minutes.) TS-A-500/503 REV. 0905

14 4-2 URETHANE PRIMER/SURFACER PRO-SPRAY Thinner Selection Thinner selection should be made according to application temperature, air movement and size of job. The recommendations below are for guidance only. In general, use a slower thinner in fast air movement booths and for large jobs. Use a faster thinner in slow air movement booths and for small jobs. Thinner Ideal Temperature Range ICR-1332 Below 70 F / 21 C ICR-1692 up to 65 F / 20 C ICR F - 85 F / 18 C-28 C ICR F - 90 F / 25 C-32 C Clean-up Clean equipment after use with cleaning solvent. Dispose of according to state, local and federal regulations. Important Health And Safety Cautions For professional use only. KEEP OUT OF REACH OF CHILDREN. WARNING! CONTENTS FLAMMABLE. VAPOR AND SPRAY MIST HARMFUL. SKIN AND EYE IRRITANT. Do not handle the Pro-Spray products until the Material Safety Data Sheets have been read and understood in their entirety. Ensure that all employees are trained on Material Safety Data Sheets or all chemicals with which they come into contact. The manufacturer recommends the use of an air-supplied respirator when exposed to vapors or spray mist. Wear protective clothing, gloves and eye safety with side shield. This data sheet information is given in good faith but without warranty. The information contained herein represents the current state of our knowledge and is intended as a guide to our products and their uses; it is not intended as insurance of certain product properties or of their specific applications. Follow all warnings on product labels. Any industrial property rights should be observed. We guarantee perfect product quality under the terms of our general conditions of sale.

15 PRO-SPRAY URETHANE PRIMER/SURFACER 4-3 A-500 TM GREY & A-503 TM BUFF EXTRA BUILD/EASY SAND PRIMERS Medium Solids Primer Surfacer MIXING Medium Solids High Build Primer A-500/A-503 Primer 5 parts A-500/A-503 Primer 5 parts ICA-799/800/801/802/803 Activators 1 part ICA-799/800/801/802/803 Activators 1 part ICR-1332/1692/1693/1694 Thinners 2 parts ICR-1332/1692/1693/1694 Thinners 10% VISCOSITY secs BSB4 at 68 F /20 C secs BSB4 at 68 F /20 C secs DIN4 at 68 F /20 C secs DIN4 at 68 F /20 C Pot Life at 68 F /20 C 3 hour Pot Life at 68 F /20 C 1 hour Clean gun immediately after use Clean gun immediately after use GUN SET UP - CONVENTIONAL Gravity fed gun is recommended Gravity Fed: mm Pressure: bar (45-50 psi) GUN SET UP - HVLP Gravity fed gun is recommended Gravity Fed: mm Pressure: 10 psi max (Air cap) APPLICATION Gravity fed gun is recommended Gravity Fed: mm Pressure: bar (45-50 psi) Gravity fed gun is recommended Gravity Fed: mm Pressure: 10 psi max (Air cap) 2-3 single coats 2-3 single coats Can also be applied by brush to small areas DRY TIMES Approx. 5 mins between coats No flash-off is required before baking Approx mins between coats 20 minutes flash-off is required before baking Air-dry at 68 F /20 C hours Air-dry at 68 F /20 C 4 hours Bake at a metal temperature of Bake at a metal temperature of 140 F / 60 C mins 140 F / 60 C 40 mins Short wave: 5-10 minutes Not recommended SANDING P600 for solid & single layer metallic colours. P800 for basecoats P600 for solid & single layer metallic colours. P800 for basecoats P320 for solid & single layer metallic colours. P360 for basecoats P320 for solid & single layer metallic colours P360 for basecoats P320 for solid & single layer metallic colours. P360 for basecoats P320 for solid & single layer metallic colours. P360 for basecoats

16 4-4 URETHANE PRIMER/SURFACER PRO-SPRAY Product Description Pro-Spray EBA-50 Engine Bay Adjuster can be mixed to make engine bay colours. Engine Bay Colours are designed to match the original semi-gloss factory finish of engine bays and internal areas. Substrates And Preparation Substrates Pro-Spray Engine Bay Colours can be applied to sanded e-coat and etch primed bare metal. Apply directly over factory primer, existing finishes (in good condition), polyester putties and Pro-Spray 2K high build primers. Remove surface contaminants, sand and clean before application. Preparation Clean and dry the surface. Sand surface with grit abrasive. Remove all sanding debris with a fast cleaner and allow the surface to dry thoroughly. Special Mixing And Application Information Mixing Directions 3 Parts Engine Bay Colour 1 Part M.S. Activator (ICA-799, ICA-800, ICA-801, ICA-802, ICA-803) 1 Part 2K H.S. Thinner (ICR-1332, ICR-1692, ICR-1693, ICR-1694) Topcoating Pro-Spray Engine Bay Colours can be recoated with 2K acrylic or basecoat finishes. Note: If Pro-Spray Engine Bay Colour has flashed off for more than 1-hour, let vehicle air dry until the next day, lightly scuff the surface and apply topcoat or bake Engine Bay Colour for 40-minutes at 140 F (60 C), lightly scuff the surface when cool and apply topcoat. If Engine Bay Colour has been left longer than 24-hours, sand as normal, then topcoat. Clean-up Clean equipment immediately after use with cleaning solvent. Dispose of according to state, local and federal regulations. Important Health And Safety Cautions ENGINE BAY ADJUSTER APPLICATION: ENGINE BAY COLOURS For professional use only. KEEP OUT OF REACH OF CHILDREN. WARNING! CONTENTS FLAMMABLE. VAPOR AND SPRAY MIST HARMFUL. SKIN AND EYE IRRITANT. Do not handle the Pro-Spray products until the Material Safety Data Sheets have been read and understood in their entirety. Ensure that all employees are trained on Material Safety Data Sheets or all chemicals with which they come into contact. The manufacturer recommends the use of an air-supplied respirator when exposed to vapors or spray mist. Wear protective clothing, gloves and eye safety with side shield. This data sheet information is given in good faith but without warranty. The information contained herein represents the current state of our knowledge and is intended as a guide to our products and their uses; it is not intended as insurance of certain product properties or of their specific applications. Follow all warnings on product labels. Any industrial property rights should be observed. We guarantee perfect product quality under the terms of our general conditions of sale. TS-EBA-50C REV. 0905

17 PRO-SPRAY URETHANE PRIMER/SURFACER 4-5 SAFETY ENGINE BAY COLOURS Before using Pro-Spray Products be sure to read all safety warnings. For professional use only by trained painters. Not for sale or use by the general public. MIXING Engine Bay Colour ICA-799/800/801/802/803 Activator ICR-1332/1692/1693/1694 Thinner VISCOSITY seconds DIN 70 F (20 C) 1 70 F (20 C) with ICA-800/ F (20 C) with ICA-802 GUN SET UP - CONVENTIONAL SIPHON FEED mm (.063"-.070") psi at the gun GRAVITY mm (.055"-.063") psi at the gun GUN SET UP - HVLP mm (.031" -.059") Max 10 psi cap press. 3-8 psi fluid press. (Pressurized cup) APPLICATION 3 parts 1 part 1 part 1 double coat or 2 single coats with a 5-minute flash-off between single coats (Approx thou / microns) Note: is recommended for complete panels only. Allow to Flash-off minutes before topcoating. Note: If dried longer than 1 hour, see Topcoating section for instructions. Note: Excessive delay in topcoating can cause recoat problems, particularly with basecoats.

18 4-6 URETHANE PRIMER/SURFACER PRO-SPRAY TRANSPARENT / TINTABLE SEALER (NATIONAL VOC) Substrates And Preparation Substrates EBA-50 Engine Bay Adjuster, when mixed as a Transparent/Tintable Sealer, can be applied to sanded e-coat, etch primed bare metal, factory primer, existing finishes in good condition, polyester putties and Pro-Spray 2K high build primer. Preparation Clean and dry the surface. Sand surface with grit abrasive. Remove all sanding debris with a fast cleaner and allow the surface to dry thoroughly. Special Mixing And Application Information Mixing Directions - Under normal shop conditions, follow the mix ratio below. Mix thoroughly and strain before using. Transparent Sealer Mix Ratio 3 parts EBA-50 Engine Bay Adjuster 1 part ICA-799 M.S. Extra Slow, ICA-800 M.S. Slow, ICA-801 M.S Normal, ICA-802 M.S. Express or ICA-803 M.S. Rapid Activator 2 parts ICR-1332 Express,ICR-1692 Fast, 1693 Medium, or 1694 Slow Thinner Tintable Sealer Ratio 3 parts 2K Colour Sealer (follow formula on page 4-10) 1 part ICA-799 M.S. Extra Slow, ICA-800 M.S. Slow, ICA-801 M.S Normal, ICA-802 M.S. Express or ICA-803 M.S. Rapid Activator 2 parts ICR-1332 Express, ICR-1692 Fast, 1693 Medium, or 1694 Slow Thinner Note: When using Tintable Sealer on plastics, add 1 part P-2020 Plasticizing Additive to 5 parts of the EBA-50/Tint Mixture (from Step 1) then activate and thin as directed. Topcoating When dry, EBA-50 Transparent/Tintable Sealer can be topcoated wet on wet with 2K single stage or basecoat colour. Note: If Transparent/Tintable Sealer has flashed off for more than 1 hour, let the vehicle air dry until the next day. Then lightly scuff the surface and apply topcoat as directed. Or bake for 40 minutes at 140 F (60 C), lightly scuff the surface when cool and apply topcoat as directed. If Transparent/Tintable Sealer has been left longer than 24 hours, sand as normal then topcoat. Clean-up Clean equipment immediately after use with cleaning solvent. Dispose of according to state, local and federal regulations. Important Health And Safety Cautions For professional use only. KEEP OUT OF REACH OF CHILDREN. WARNING! CONTENTS FLAMMABLE. VAPOR AND SPRAY MIST HARMFUL. SKIN AND EYE IRRITANT. Do not handle the Pro-Spray products until the Material Safety Data Sheets have been read and understood in their entirety. Ensure that all employees are trained on Material Safety Data Sheets or all chemicals with which they come into contact. The manufacturer recommends the use of an air-supplied respirator when exposed to vapors or spray mist. Wear protective clothing, gloves and eye safety with side shield. This data sheet information is given in good faith but without warranty. The information contained herein represents the current state of our knowledge and is intended as a guide to our products and their uses; it is not intended as insurance of certain product properties or of their specific applications. Follow all warnings on product labels. Any industrial property rights should be observed. We guarantee perfect product quality under the terms of our general conditions of sale. TS-EBA-50TNT REV. 0905

19 PRO-SPRAY URETHANE PRIMER/SURFACER 4-7 TRANSPARENT / TINTABLE SEALER (NATIONAL VOC) SAFETY Before using Pro-Spray Products be sure to read all safety warnings. For professional use only by trained painters. Not for sale or use by the general public. MIXING Transparent Sealer Ratio Tintable Sealer Ratio EBA-50 3 parts 2K Colour Sealer 3 parts ICA-799/800/801/802/803 1 part (See software for formulas) ICR-1332/1692/1693/1694 Thinner 2 parts ICA-799/800/801/802/803 1 part ICR-1332/1692/1693/1694 Thinner 2 parts VISCOSITY seconds DIN 70 F (20 C) 1 70 F (20 C) with ICA-800/ F (20 C) with ICA-802 GUN SET UP - CONVENTIONAL SIPHON FEED mm (.063"-.070") psi at the gun GRAVITY mm (.055"-.063") psi at the gun GUN SET UP - HVLP mm (.031" -.059") Max 10 psi cap press. 3-8 psi fluid press. (Pressurized cup) APPLICATION 1 double coat or 2 single coats with a 5-minute flash-off between single coats (Approx mils / microns) Note: is recommended for complete panels only. Allow to flash-off minutes before topcoating. Note: If dried longer than 1 hour, see Topcoating section for instructions. Note: Excessive delay in topcoating can cause recoat problems, particularly with basecoats.

20 4-8 URETHANE PRIMER/SURFACER PRO-SPRAY TRANSPARENT / TINTABLE SEALER (3.5 VOC) Substrates And Preparation Substrates EBA-50 Engine Bay Adjuster, when mixed as a 3.5 VOC Transparent/Tintable Sealer, can be applied to sanded e-coat, etch primed bare metal, factory primer, existing finishes in good condition, polyester putties and Pro-Spray 2K high build primer. Preparation Clean and dry the surface. Sand surface with grit abrasive. Remove all sanding debris with a fast cleaner and allow the surface to dry thoroughly. Special Mixing And Application Information Mixing Directions - Under normal shop conditions, follow the mix ratio below. Mix thoroughly and strain before using. Transparent Sealer Mix Ratio 5 parts EBA-50 Engine Bay Adjuster 1 part PCA-350 Slow, PCA-351 Normal, PCA-352 Express, or PCA-353 Rapid Activator 2 parts PCR-1762 Fast, 1763 Medium, or 1764 Slow Thinner Tintable Sealer Ratio 5 parts 2K Colour Sealer (follow formula on page 4-10) 1 part PCA-350 Slow, PCA-351 Normal, PCA-352 Express, or PCA-353 Rapid Activator 2 parts PCR-1762 Fast, 1763 Medium, or 1764 Slow Thinner Note: When using Tintable Sealer on plastics, add 1 part P-2020 Plasticizing Additive to 5 parts of the EBA-50/ Tint Mixture (from Step 1) then activate and thin as directed. Topcoating When dry, EBA-50 Transparent/Tintable Sealer can be topcoated wet on wet with 2K single stage or basecoat colour. Note: If Transparent/Tintable Sealer has flashed off for more than 1 hour, let the vehicle air dry until the next day. Then lightly scuff the surface and apply topcoat as directed. Or bake for 40 minutes at 140 F (60 C), lightly scuff the surface when cool and apply topcoat as directed. If Transparent/Tintable Sealer has been left longer than 24 hours, sand as normal then topcoat. Clean-up Clean equipment immediately after use with cleaning solvent. Dispose of according to state, local and federal regulations. Important Health And Safety Cautions For professional use only. KEEP OUT OF REACH OF CHILDREN. WARNING! CONTENTS FLAMMABLE. VAPOR AND SPRAY MIST HARMFUL. SKIN AND EYE IRRITANT. Do not handle the Pro-Spray products until the Material Safety Data Sheets have been read and understood in their entirety. Ensure that all employees are trained on Material Safety Data Sheets or all chemicals with which they come into contact. The manufacturer recommends the use of an air-supplied respirator when exposed to vapors or spray mist. Wear protective clothing, gloves and eye safety with side shield. This data sheet information is given in good faith but without warranty. The information contained herein represents the current state of our knowledge and is intended as a guide to our products and their uses; it is not intended as insurance of certain product properties or of their specific applications. Follow all warnings on product labels. Any industrial property rights should be observed. We guarantee perfect product quality under the terms of our general conditions of sale. TS-EBA VOC REV. 0905

21 PRO-SPRAY URETHANE PRIMER/SURFACER 4-9 TRANSPARENT / TINTABLE SEALER (3.5 VOC) SAFETY Before using Pro-Spray Products be sure to read all safety warnings. For professional use only by trained painters. Not for sale or use by the general public. MIXING Transparent Sealer Ratio Tintable Sealer Ratio EBA-50 5 parts 2K Colour Sealer 5 parts PCA-350/351/352/353 1 part (See software for formula) PCA-1762/1763/ parts PCA-350/351/352/353 1 part PCA-1762/1763/ parts VISCOSITY seconds DIN 70 F (20 C) 1 70 F (20 C) with PCA-350/ F (20 C) with PCA-350 GUN SET UP - CONVENTIONAL SIPHON FEED mm (.063"-.070") psi at the gun GRAVITY mm (.055"-.063") psi at the gun GUN SET UP - HVLP mm (.031" -.059") Max 10 psi cap press. 3-8 psi fluid press. (Pressurized cup) APPLICATION 1 double coat or 2 single coats with a 5-minute flash-off between single coats (Approx mils / microns) Note: is recommended for complete panels only. Allow to flash-off minutes before topcoating. Note: If dried longer than 1 hour, see Topcoating section for instructions. Note: Excessive delay in topcoating can cause recoat problems, particularly with basecoats.

22 4-10 URETHANE PRIMER/SURFACER PRO-SPRAY

23 PRO-SPRAY URETHANE PRIMER/SURFACER 4-11 A-510 TM 2.1 VOC 2K PRIMER - GREY A VOC 2K Primer is a high quality 2-component low VOC acrylic urethane primer that provides excellent build and colour holdout. This primer is easy to sand and can be applied over a variety of substrates. Use A VOC Primer as a primer surfacer in localities requiring the use of low VOC primers. Substrates And Preparation Substrates Apply directly over properly prepared OEM primer, GRP / fiberglass, existing finishes in good condition and polyester putty. Apply over bare steel, aluminum and galvanized metals after priming with Pro-Spray A-514 Etch Primer. Thermoplastic acrylic and old lacquer finishes: primer must be applied to the complete panel. Painting Plastics - Pro-Spray 2.1 VOC 2K Primer can be applied over properly prepared and primed plastic. If the plastic is flexible, the primer must be mixed with P2020 at a ratio of 5 parts primer to 1 part P2020, and then activated according to directions. Preparation Clean and dry the surface. Sand surface with grit abrasive. Remove all sanding debris with a fast cleaner and allow the surface to dry thoroughly before applying primer. Special Mixing And Application Information Mixing Directions Under normal shop conditions, follow the mix ratio shown below. Mix thoroughly and strain before using. Mix Ratio: 4:1 A VOC 2K Primer Grey 4 parts A VOC 2K Primer Activator 1 part Gun Set Up: See back page. Application: 2 3 single medium-wet coats Viscosity: seconds Zahn 75 F (24 C) Pot Life: F (24 C) Flash: Allow approximately 5 minutes flash between coats. No flash is required before baking. NOTE: Pro-Spray 2.1 VOC 2K Primer can not be tinted. Sanding Air dry at 68 F (20 C) for hours Bake at a metal temperature of 140 F (60 C) for minutes Short Wave: 5 10 minutes See application chart for recommended abrasive. Topcoating When dry, Pro-Spray 2.1 VOC 2K Primer can be topcoated with Pro-Spray 2K Acrylic Solid Colour and the Pro-Spray Basecoat / Clearcoat System. Topcoat within 24-hours after sanding. If time exceeds 24 hours, the primed surface must be sanded, cleaned and thoroughly dried again prior to application of primer or topcoat. Clean-up Clean equipment after use with cleaning solvent. Dispose of according to state, local and federal regulations. Important Health And Safety Cautions For professional use only. KEEP OUT OF REACH OF CHILDREN. WARNING! CONTENTS FLAMMABLE. VAPOR AND SPRAY MIST HARMFUL. SKIN AND EYE IRRITANT. Do not handle the Pro-Spray products until the Material Safety Data Sheets have been read and understood in their entirety. Ensure that all employees are trained on Material Safety Data Sheets or all chemicals with which they come into contact. The manufacturer recommends the use of an air-supplied respirator when exposed to vapors or spray mist. Wear protective clothing, gloves and eye safety with side shield. This data sheet information is given in good faith but without warranty. The information contained herein represents the current state of our knowledge and is intended as a guide to our products and their uses; it is not intended as insurance of certain product properties or of their specific applications. Follow all warnings on product labels. Any industrial property rights should be observed. We guarantee perfect product quality under the terms of our general conditions of sale. TS-A-510 REV. 1105

24 4-12 URETHANE PRIMER/SURFACER PRO-SPRAY A-510 TM 2.1 VOC 2K PRIMER GREY SAFETY Before using Pro-Spray Products be sure to read all safety warnings. For professional use only by trained painters. Not for sale or use by the general public. MIXING A VOC 2K Primer - Grey 4 parts A-512 Activator 1 part VISCOSITY secs BSB4 at 68 F/20 C secs DIN4 at 68 F/20 C Pot Life at 68 F/20 C 1 hour Clean gun immediately after use GUN SET UP - CONVENTIONAL Gravity fed gun is recommended Gravity Fed: mm GUN SET UP - HVLP Gravity fed gun is recommended Gravity Fed: mm APPLICATION 2-3 single coats Pressure: bar (45-50 psi) Pressure: 10 psi max (Air cap) DRY TIMES Approx 5 mins between coats. No flash-off is required before baking. Air-dry at 68 F/20 C hours Bake at a metal temperature of 140 F/60 C mins Short wave: 5-10 minutes SANDING P-600 for solid & single layer metallic colours. P-800 for basecoats P-320 for solid & single layer metallic colours. P-360 for basecoats P-320 for solid & single layer metallic colours. P-360 for basecoats

25 PRO-SPRAY INTERMIX SYSTEM 5-1 INTERMIX SYSTEM GENERAL APPLICATION PROCEDURES Substrates And Preparation Pro-Spray mixed colors should only be applied over: 2-component Primer-Surfacer, hand sanded with P-600 or finer grade wet or dry paper, or machine sanded with P-320 grade or finer, prior to topcoat application. Prepared existing paintwork in sound condition. Existing paintwork should first be abraded (e.g. with ultrafine grey scuffpad) and cleaned with ICR-0014 or ICR-1402 Spirit Wipe prior to application of colour. NOTE: On new panels coated in electrocoat, it is essential that a 2-component primer is applied. Colour Identification And Checking As with all refinish paint systems, a colour check should be carried out before painting the vehicle. Ensure mix is thoroughly stirred before carrying out colour check. Colour Mixing Pro-Spray Colours are mixed from MB-, HB-, AB-, SB-, PB- and VB- line mixing basics and a range of Pro-Spray Binders using the weight-mix formulas provided. This mix should be thoroughly stirred to achieve colour match. In order to ensure colour accuracy, it is essential that new cans of mixing basics are thoroughly hand stirred when opened, followed by 10 minutes stirring on a mixing machine. Thereafter, mixing basics should be machine stirred twice a day for a minimum of 10 minutes each time. MB = Medium Solids Mixing Base HB = High Solids Mixing Base AB = Aluminum Basecoat Mixing Base SB = Single Layer Aluminum Mixing Base PB = Pearl Mixing Base VB = Very High-Solids Mixing Base IMPORTANT: When mixing paint, always stir every mix before putting on a paint shaker or delivering to your customer. Failure to stir mixed paint will result in little or no shelf life of mixed paint. TS-INTRMXSYS REV. 0905

26 5-2 INTERMIX SYSTEM PRO-SPRAY SINGLE STAGE 2-COMPONENT PAINT PROCEDURES Solid Colours: Apply 2 single coats. Flash off in between coats until the film is touch dry before applying the next coat (5 10 minutes). On thermoplastic lacquer finishes and other sensitive substrates: Build up the required film thickness with greater care by applying a lighter first coat and allowing longer flash times. Single Layer Metallic Colours: Apply 2 single coats followed by a double coat. To achieve the best metallic appearance add 25% extra thinners to the mixed paint for the final double coat. MEDIUM SOLIDS STANDARD PROCEDURE SINGLE STAGE Solid Colours 3:1:1 Metallics 3:1:1 Low Bake Solid Colours Procedure Low Bake Single Layer Metallic Colours Procedure Air-Dry Solid Colours Procedure Air-Dry Single Layer Metallic Colours Procedure 2 Pack Colour 3 parts ICA-799/800/801 Act 1 part ICR-1692/1693/ part 2 Pack SLM Colour 3 parts ICA-799/800/801 Act 1 part ICR-1692/1693/ part 2 Pack Color 3 parts ICA-800/ICA-801 Act 1 part ICR-1692/1693/ part 2 Pack SLM Colour 3 parts ICA-799/800/801 Act 1 part ICR-1692/1693/ part BSB secs(68 F/20 C) DIN secs(68 F/20 C) Pot Life 6-8 hours(68 F/20 C) Clean gun immediately after use BSB secs(68 F/20 C) DIN secs(68 F/20 C) Pot Life 6-8 hours(68 F/20 C) Clean gun immediately after use BSB secs(68 F/20 C) DIN secs(68 F/20 C) Pot Life 6-8 hours(68 F/20 C) Clean gun immediately after use BSB secs(68 F/20 C) DIN secs(68 F/20 C) Pot Life 6-8 hours(68 F/20 C) Clean gun immediately after use Gravity Fed: Suction Fed: Pressure: (50-55 psi) mm mm bar Fluid Tip Gravity Fed: Suction Fed: Pressure: (50-55 psi) mm mm bar Gravity Fed: Suction Fed: Pressure: (50-55 psi) mm mm bar Gravity Fed: Suction Fed: Pressure: (50-55 psi) mm mm bar Gravity Fed: mm Suction Fed: mm Pressure fed: mm Pressure: 10 psi max (Air cap) Gravity Fed: Suction Fed: Pressure fed: Pressure: (Air cap) mm mm mm 10 psi max Gravity Fed: Suction Fed: Pressure fed: Pressure: (Air cap) mm mm mm 10 psi max Gravity Fed: Suction Fed: Pressure fed: Pressure: (Air cap) mm mm mm 10 psi max 2 or 3 coats depending on build and appearance required. 2 single coats and 1 double coat. 2 or 3 coats depending on build and appearance required. 2 single coats and 1 double coat. Approx 5 mins between coats. No flash off is required before baking. Approx 5 mins between coats. No flash off is required before baking. Approx 5 mins between coats. Approx 5 mins between coats. Bake at a metal temperature 158 F/70 C 20 mins 140 F/60 C 30 mins 122 F/50 C 60 mins Buff/Deliver:When cool Bake at a metal temperature 158 F/70 C 20 mins 140 F/60 C 30 mins 122 F/50 C 60 mins Buff/Deliver:When cool Air-Dry (68 F/20 C): Dust free 15 mins Handleable 6 hours Buff/Deliver 16 hours Air-Dry (68 F/20 C): Dust free 15 mins Handleable 6 hours Buff/Deliver 16 hours

27 PRO-SPRAY INTERMIX SYSTEM 5-3 MEDIUM SOLIDS EXPRESS PROCEDURE Express Solid Colours 3:1:1 Low Bake Repair Solid Colours Procedure Express Solid Colours 3:1:1 Low Bake Repair Single Layer Metallic Colours Procedure Express Solid Colours 3:1:1 Express Air-Dry Solid Colours Procedure Express Solid Colours 3:1:1 Express Air-Dry Single Layer Metallic Colours Procedure 2 Pack Colour 3 parts ICA-802/ICA-803 Act 1 part ICR-1692/1693/ part 2 Pack SLM Colour 3 parts ICA-802/ICA-803 Act 1 part ICR-1692/1693/ part 2 Pack Colour 3 parts ICA-802/ICA-803 Act 1 part ICR-1692/1693/ part 2 Pack SLM Colour 3 parts ICA-802/ICA-803 Act 1 part ICR-1692/1693/ part BSB secs(68 F/20 C) DIN secs(68 F/20 C) Pot Life 2 hours(68 F/20 C) Clean gun immediately after use BSB secs(68 F/20 C) DIN secs(68 F/20 C) Pot Life 2 hours(68 F/20 C) Clean gun immediately after use BSB secs(68 F/20 C) DIN secs(68 F/20 C) Pot Life 3 hours(68 F/20 C) Clean gun immediately after use BSB secs(68 F/20 C) DIN secs(68 F/20 C) Pot Life 3 hours(68 F/20 C) Clean gun immediately after use Fluid Tip Gravity Fed: mm Suction Fed: mm Pressure: bar (45-50 psi) Gravity Fed: Suction Fed: Pressure: (45-50 psi) mm mm bar Gravity Fed: Suction Fed: Pressure: (45-50 psi) mm mm bar Gravity Fed: mm Suction Fed: mm Pressure: bar (45-50 psi) Gravity Fed: Suction Fed: Pressure fed: Pressure: (Air cap) mm mm mm 10 psi max Gravity Fed: Suction Fed: Pressure fed: Pressure: (Air cap) mm mm mm 10 psi max Gravity Fed: Suction Fed: Pressure fed: Pressure: (Air cap) mm mm mm 10 psi max Gravity Fed: Suction Fed: Pressure fed: Pressure: (Air cap) mm mm mm 10 psi max 3 single coats or 1 single and 1 double coat. 2 single coats and 1 double coat. 3 single coats or 1 single and 1 double coat. 2 single coats and 1 double coat. Approx 5 mins between coats. No flash off is required before baking. Approx 5 mins between coats. No flash off is required before baking. Approx 5 mins between coats. Approx 5 mins between coats. Bake at a metal temperature 140 F/60 C 10 mins 122 F/50 C 20 mins Buff/Deliver:When cool Bake at a metal temperature 140 F/60 C 10 mins 122 F/50 C 20 mins Buff/Deliver:When cool Air-Dry (68 F/20 C): Dust free Handleable Buff/Deliver 10 mins 2 hours 4 hours Air-Dry (68 F/20 C): Dust free Handleable Buff/Deliver 10 mins 2 hours 4 hours

28 5-4 INTERMIX SYSTEM PRO-SPRAY H.S. 3.5 VOC SINGLE STAGE The Pro-Spray H.S. 3.5 VOC Single Stage Colours utilize the current Pro-Spray Intermix System and incorporate the new CSS-3500 Low 3.5 VOC Binder to provide a full range of complaint solid and metallic single stage colours. Pro-Spray H.S. Low 3.5 VOC colours are easy to apply, dry quickly and are designed for spot, panel and overall repairs of OEM single stage finishes. Pro-Spray Low VOC Single Stage Colours provide high strength and hiding power that saves refinishers time and materials by achieving full opacity in only 2 coats. Thousands of colour formulas are available and easy to find using our Windows based computerized formulation retrieval system. The Pro-Spray Intermix System is fully supported by a full line of premium quality Primers, Clearcoats, Activators, Thinners, Plastic Repair and Ancillary products that provide world-class product performance. GENERAL APPLICATION INFORMATION Substrates And Preparation Apply Pro-Spray mixed colours only over: Two component primer that has been sanded with P600 (or finer) grade wet or dry abrasive, or machine sanded with P320 grade (or finer), prior to topcoat application. Prepared existing paintwork in sound condition. Existing paintwork should first be abraded (e.g. with Scotchbrite Ultrafine Grey) and cleaned with ICR-0014 or ICR-1402 Spirit Wipes prior to application of colour. NOTE: On new panels coated in electrocoat, it is essential that a 2-component primer is applied. Colour Identification And Checking As with all refinish paint systems, perform a colour check before painting the vehicle. Ensure colour is thoroughly mixed before performing the check. Colour Mixing Mix the Pro-Spray H.S. 3.5 VOC Single Stage Colour using Intermix toners and the CSS-3500 Low VOC Binder. Mix, by weight, the needed colour by following the colour formula provided on the Windows based formulation software. Thoroughly mix the toner and binder together to achieve colour match. In order to ensure colour accuracy, it is essential that new cans of mixing toners are thoroughly hand stirred, when opened, and followed by 10-minutes stirring on a mixing machine. Stir mixing toners for a minimum of 10-minutes at least twice a day. APPLICATION NOTES Solid Colours: Apply 2 single medium wet coats. Allow the 1 st coat to flash off until the film is dry to touch (approximately 5-10 minutes), before applying the next coat. On thermoplastic lacquer finishes and other sensitive substrates: Build up the required film thickness by applying a light first coat, allow longer flash times in between coats. Apply additional coats in similar fashion. Single Layer Metallic Colours: Apply 1 to 2 coats to opacity if necessary followed by an appearance coat to achieve the best metallic appearance. TS-HS3.5VOC REV. 0905

29 PRO-SPRAY INTERMIX SYSTEM 5-5 H.S. 3.5 VOC SINGLE STAGE PROCESS NOTES Large Area Low Bake/Standard Process H.S. Single Stage Colour 3 parts PCA-350 Activator 1 part PCR-1762/1763/1764 thinners 1 part Medium Area Normal Process H.S. Single Stage Colour 3 parts PCA-351 Activator 1 part PCR-1762/1763/1764 thinners 1 part Small Area Fast Process H.S. Single Stage Colour 3 parts PCA-352/353 Activator 1 part PCR-1762/1763/1764 thinners 1 part secs Zahn#2 at 68 F (20 C) secs DIN4 at 68 F (20 C) Pot Life at 68 F (20 C) hours Clean gun immediately after use secs Zahn#2 at 68 F (20 C) secs DIN4 at 68 F (20 C) Pot Life at 68 F (20 C) minutes Clean gun immediately after use secs Zahn#2 at 68 F (20 C) secs DIN4 at 68 F (20 C) Pot Life at 68 F (20 C) minutes Clean gun immediately after use Gravity Fed: Suction Fed: Pressure: mm mm 10 psi max (0.67 bar) at fluid tip. Gravity Fed: Suction Fed: Pressure: mm mm 10 psi max (0.67 bar) at fluid tip. Gravity Fed: Suction Fed: Pressure: mm mm 10 psi max (0.67 bar) at fluid tip. Apply 2 full coats allowing 5-10 minutes flash-time. Apply 2 full coats allowing 5-10 minutes flash-time. Apply 2 full coats allowing 5-10 minutes flash-time. Approx 10 mins between coats. Approx 10 mins flash-off is required before baking. Approx 10 mins between coats. Approx 10 mins flash-off is required before baking. Approx 10 mins between coats. Approx 10 mins flash-off is required before baking. Bake at a metal temperature of 158 F (70 C) 20 mins 140 F (60 C) 30 mins 122 F (50 C) 60 mins Into Service: When cool Recoatable: After into-service time. Bake at a metal temperature of 158 F (70 C) 20 mins 140 F (60 C) 30 mins 122 F (50 C) 60 mins Into Service: When cool Recoatable: After into-service time. Bake at a metal temperature of Dust free 15 mins Handleable 6 hours Into Service: 16 hours Recoatable: After into-service time. Air 68 F (20 C): Time to Handle Into Service 6 hours 16 hours Air 68 F (20 C): Handleable: Into Service: 4 hours 12 hours Infra-red drying Short wave: 4-5 mins full power Medium wave: 5-7 mins full power (Depending on equipment manufacturer s instructions)

30 5-6 INTERMIX SYSTEM PRO-SPRAY H.S. 3.5 VOC SINGLE STAGE PROCESS NOTES Activator Selection Pro-Spray offers a range of Activators to suit the speed and quality requirements needed for every type and size of repair, under all conditions. PCA-350 3:1 high solid Slow speed Activator is recommended for large jobs in low-bake and airdry conditions, across a broad temperature range (68-86 F or C). PCA-351 3:1 high solid Normal speed activator is recommended for medium sized jobs (up to a front end) in low-bake and air-dry conditions at temperatures up to 77 F (25 C). PCA-352 3:1 high solid, Express speed Activator provides a fast way to process small repairs, and is ideal for use in cold conditions (i.e. below 68 F or 20 C) and temperatures up to 77 F (25 C). PCA-353 3:1 high solid, Rapid speed Activator provides the quickest way to process small repairs, and is ideal for use in cold conditions (i.e. below 68 F or 20 C) and temperatures up to 77 F (25 C). Thinner Selection The choice of thinner should be made according to application temperature, air movement and size of job. The recommendations below are for guidance only. Thinner Ideal Temperature Range PCR F (20 C) PCR F (20-28 C) PCR F (25-32 C) Use a slower thinner in fast air movement booths and for large jobs. Use a faster thinner in slow air movement booths and for small jobs. Use Of DX84 Enhancer/Accelerator To increase the through hardening rate, DX84 enhancer/accelerator may be added at a level of 3% of activated and thinned paint or up to ½ ounce per ready to use quart. NOTE: DX84 should not be used in conditions of high temperature (i.e. above 86 F or 30 C) and high humidity. Recoatability Pro-Spray colours are fully recoatable after the Into-service times. Reducing Gloss Levels The gloss level of solid colours may be reduced by adding A pack Matting Agent according to the colour formulation provided on the software. Alternatively, use the following guidelines: Gloss Level 2 Pack Colour A-380 Semi-gloss 2 parts (50%) 1 part (50%) Eggshell 3 parts (45%) 2 parts (55%) Matte 1 part (40%) 1 part (60%) This mix should then be activated and thinned at the ratio of 4:1:1. Where a matte finish is required in the repair of a plastic part, refer to the plastics painting system data sheet. Painting Plastics Use the standard plastics painting system (refer to separate data sheet)

31 PRO-SPRAY INTERMIX SYSTEM 5-7 Polishing H.S. 3.5 VOC SINGLE STAGE PROCESS NOTES Polishing is not normally required as solid colours have a full gloss finish. However, if dirt is a problem, denib with P1200 or finer, then compound by hand or machine using USC Cargroom Fine/Medium or Coarse Finishing Compounds. For optimum appearance, follow with Cherry Gloss Machine Glaze and finish with #24 Carnauba Cream Wax/New Paint Protector. Polishing is easiest between 1 and 24 hours after into service drying times. Other Points To Note 1. For optimum application, ensure both spray booth air temperature and paint temperatures are above 68 F (20 C). Best results will be obtained by allowing adequate time for the paint to reach spray booth temperatures F (20-25 C) before use. It is recommended that mixing toners and binders are stored in the temperature range of F (15-30 C). This is very important for high solid paint systems; it is strongly recommended that these paints are not used at temperatures below 60 F (15 C) as the performance will be adversely affected. 2. Thoroughly clean the gun immediately after use. Important remarks: For professional use only. Do not handle Pro-Spray Products until the Material Safety Data Sheets have been read and understood. Ensure that all employees are trained on Material Safety Data Sheets for all chemicals with which they come in contact. The manufacturer recommends the use of an air-supplied respirator when exposed to vapors or spray mist. This data sheet information is given in good faith but without warranty. The information contained here represents the current state of our knowledge and is intended as a guide to our products and their uses; it is not intended as insurance of certain product properties or of their specific applications. The warnings displayed on the product labels should be followed. Any industrial property rights should be observed. We guarantee perfect product quality under the terms of our general conditions of sale. Check all colours before use by spraying a test card prior to application to vehicle, as no responsibility for incorrect colours will be accepted after application.

32 5-8 INTERMIX SYSTEM PRO-SPRAY CSS VOC COMPLIANT SINGLE STAGE BLACK FACTORY PACK COLOURS Pro-Spray CSS VOC Compliant Single Stage Factory Pack Black is a California compliant single stage colour which was formulated to be mixed using California compliant activators and thinners. GENERAL APPLICATION INFORMATION Substrates And Preparation Apply Pro-Spray mixed colour only over: Two Component primer that has been sanded with P600 (or finer) grade wet or dry abrasive or machine sanded with P320 grade (or finer) abrasive. Clean surface completely of all sanding debris. Thoroughly dry surface and apply topcoat. Prepared existing paintwork in sound condition. Existing paintwork should first be abraded (i.e. with an ultra-fine scuff pad) and cleaned with ICR-0014 or ICR-1402 Spirit Wipes prior to application of colour. Note: On new panels coated in electrocoat, it is essential that a two-component primer is applied to the panel before applying topcoat colour. All primer must be sanded, cleaned and thoroughly dried before topcoat is applied. Special Mixing And Application Information Mixing Directions 3 Parts CSS VOC Compliant Single Stage Black 1 Part 3:1 H.S. Activator (PCA-350, PCA-351, PCA-352, PCA-353) 1 Part Compliant 2K H.S. Thinner (PCR-1762, PCR-1763, PCR-1764) Important Note: Do not mix CSS-3510 with ICA-799/800/801/802 Activators. Do not mix with ICR-1692/1693/1694 Thinners. The product will not perform properly. Application Apply 2 medium wet coats. Allow the first coat to flash off until the film is dry to touch (approximately 5 10 minutes) before applying the next coat. Thermoplastic Lacquer Finishes and Other Sensitive Substrates: Build up the required film thickness by apply a light first coat and allow longer flash times in between coats. Apply additional coats in a similar fashion. Viscosity seconds in a Zahn 68 F (20 C) Pot Life 1 ½ - 2 hours at 68 F / 20 C (For best results use mixture within 1-hour.) Pot life will vary with activator and conditions. Recoatability Pro-Spray colours are fully recoatable after the into-service times. Polishing Polishing is not normally required as solid colours have a full gloss finish. However, if dirt is a problem, denib with P1200 or finer, then compound by hand or machine. Polishing is easiest between 1 and 24 hours after into service drying times. Special Notes For optimum application, ensure both spray booth air temperature and pint temperatures are above 68 F (20 C). Best results wil be obtained by allowing adequate time for the paint to reach spray booth temperatures F (20-25 C) before use. Clean-up Clean equipment immediately after use with cleaning solvent. Dispose of according to state, local and federal regulations. Important Health And Safety Cautions For professional use only. KEEP OUT OF REACH OF CHILDREN. WARNING! CONTENTS FLAMMABLE. VAPOR AND SPRAY MIST HARMFUL. SKIN AND EYE IRRITANT. Do not handle the Pro-Spray products until the Material Safety Data Sheets have been read and understood in their entirety. Ensure that all employees are trained on Material Safety Data Sheets or all chemicals with which they come into contact with. The manufacturer recommends the use of an air-supplied respirator when exposed to vapors or spray mist. Wear protective clothing, gloves and eye safety with side shield. This data sheet information is given in good faith but without warranty. The information contained herein represents the current state of our knowledge and is intended as a guide to our products and their uses; it is not intended as insurance of certain product properties or of their specific applications. Follow all warnings on product labels. Any industrial property rights should be observed. We guarantee perfect product quality under the terms of our general conditions of sale. TS-CCS-3510 REV. 0705

33 PRO-SPRAY INTERMIX SYSTEM 5-9 CSS VOC COMPLIANT SINGLE STAGE BLACK FACTORY PACK COLOURS SAFETY Before using Pro-Spray Products be sure to read all safety warnings. For professional use only by trained painters. Not for sale or use by the general public. MIXING CSS VOC Compliant Single Stage Black PCA-350, PCA-351, PCA-352, PCA-353 Activator PCR-1762, PCR-1763, PCR-1764 Thinner 3 parts 1 part 1 part VISCOSITY seconds Zahn 68 F (20 C) POT LIFE F (20 C) Activator and shop conditions will vary pot life. GUN SET UP HVLP mm (.031" -.059") Max 10 psi at the fluid tip APPLICATION 2 medium wet coats with a 5-10 minute flash-off between single coats (Approx thou / microns) Air Dry: Time to handle is 4 6 hours depending on activator selection and shop conditions. Into Service Time (Air Dry) is hours depending on activator selection and shop conditions. If Baking: Allow 10 minutes flash-off before baking. Bake at metal temperature of: 158 F (70 C) 20 minutes 140 F (60 C) 30 minutes 122 F (50 C) 60 minutes Into Service: When Cool Recoatable: After into-service time.

34 5-10 INTERMIX SYSTEM PRO-SPRAY Solid Colour Basecoat Procedure: BASECOAT PROCEDURES Spray 2-3 single coats, allowing approximately 2 5 minutes flash off between each coat until full coverage is achieved. Over primed areas and areas where extra coverage is required, apply first a single light coat. Allow to dry for minutes at 68 F (20 C) before clearcoating. Metallic Basecoat Colours Procedure: Spray 1 or 2 single coats, at 4 6 inches from the panel allow approximately 2 5 minutes flash off between each coat, followed immediately by a light coat to even out the metallic pattern and orientation. Pulling the gun away an additional two to four inches from the panel and applying a lighter coat achieve this. Do not make this coat too wet. With HVLP equipment, it is not necessary to lower the pressure, although this may be done in order to control the color. Allow to dry for minutes at 68 F (20 C) before clearcoating. Basecoat Activation For vehicles requiring a high level of paint performance Pro-Spray basecoats can be activated as follows: 8 parts Pro-Spray basecoat color 1 part Pro-Spray ICA-799, ICA-800, ICA-801, ICA-802 or ICA-803 Activator 9 parts Pro-Spray PCR-1762/1763/1764, ICR-1332/1692/1693/1694 2K High Solids Thinners Repair Procedure: If, during the application of Solid or Metallic colours, some damage occurs such as dust impregnation or moisture spots, allow the base to flash off for minutes at 68 F (20 C). Lightly wet sand the damaged area with grit paper. As there is no clearcoat to protect the basecoat at this stage, care must be taken to clean up all sanding residue. Two-Tone Procedure: Solid or Metallic colors can be taped off with fine line masking tape after 20 minutes flash off at 68 F (20 C) and a second colour can then be applied. Procedure Problems: In the case of lifting, some substrates are not original and are unknown. Then it is reasonable to apply 2-3 coats of a 2-component primer, prior to the basecoat, over the whole panel. In blending situations, it may be necessary to first apply R-6028 Basecoat Blender (Please refer to R-6028 Technical data sheet for details). In the case of fisheyes caused by silicones, spray 2 mist coats over the contaminated area, and then proceed, allowing longer flash off times. If fisheyes are severe, it may be necessary to allow a dry time of minutes, sand and continue to spray the basecoat. Adding anti-silicone to basecoat is not recommended - this may lead to a risk of poor adhesion of the clearcoat. TS-BASCT REV. 0905

35 PRO-SPRAY INTERMIX SYSTEM Stage Pearl Colours Procedure BASECOAT PROCEDURES Spray 2 3 medium wet coats, allowing 2 5 minutes flash off between coats, followed immediately by a light coat. Do not lower the air pressure for the final coat. Allow to dry for minutes at 68 F (20 C) before clearcoating. 3-Step Pearl Procedure Solid Colour (foundation coat): Spray 2 3 single coats, allowing approximately 2 5 minutes flash off between each coat. Over primed areas and areas where extra coverage is required, apply first a single light coat. Allow the foundation coat to dry for minutes at 68 F (20 C). Pearl Colour: Apply single coats based on test panel (this product is not intended to give coverage) allowing 2 5 minutes flash off between coats. Do not lower the air pressure for the final coat. Allow to dry for minutes at 68 F (20 C) before clearcoating. Tri-Stage with Tinted Mid-Basecoat Procedure Tri-Stage procedures, with a tinted mid-basecoat, have been introduced by vehicle manufacturers to achieve brighter colours. Where a basecoat refinish requires a tri-stage tinted mid-basecoat procedure, it will be specified in the Pro-Spray Colour Software Program. For example: Manufacturer Colour Name Mfg. Code Year Variant Code Paint System Pro-Spray Number Ford (N. America) Laser Red Tint HL 95/97 Original Shade Pro-Spray Basecoat LA37659BC Ford (N. America) Laser Red Tint HL 95/97 Original Shade Pro-Spray Tinted Mid-Basecoat LA37659BC Step 1 Basecoat Application Mix and apply the Pro-Spray Basecoat following the Metallic Basecoat procedure. Step 2 Tinted Mid-Basecoat Application Mix tinted mid-basecoat according to formula. Apply tinted mid-basecoat according to the basecoat procedure. Important Note: Prior to application of the tinted mid-basecoat, it is essential to spray test panels as detailed below. Spray the basecoat colour to 3 sprayout cards. Using the 3 painted sprayout cards, apply one coat of tinted mid-basecoat to the first, apply 2 coats to the second and apply 3 coats to the third. Apply one coat of activated Pro-Spray Clearcoat to all three sprayout cards. Compare all 3 sprayout cards to the original colour to determine which procedure provides the most accurate match. Step 3 Clearcoat Application The final step must always include the application of activated Pro-Spray Clearcoat of your choice for proper UV protection. Mix and apply the Pro-Spray Clearcoat according to directions.

36 5-12 INTERMIX SYSTEM PRO-SPRAY BASECOAT PROCEDURE Metallic Basecoat Colours Procedure Solid Color Basecoat Colours Procedure Basecoat Colour PCR-1762/1763/1764 or ICR-1332/1692/1693/1694 Thinners 1 part 1 part Basecoat Colour PCR-1762/1763/1764 or ICR-1332/1692/1693/1694 Thinners 1 part 1 part Sprayed at low viscosity. Thin by volume only. Sprayed at low viscosity. Thin by volume only. Gravity Fed: Suction Fed: Pressure: (40-45 psi) Gravity Fed: Suction Fed: Pressure fed: Pressure: (Air cap) mm mm bar mm mm mm 10 psi max 1 or 2 single coats followed immediately by a light coat for a even metallic appearance. Gravity Fed: Suction Fed: Pressure: (40-45 psi) Gravity Fed: Suction Fed: Pressure fed: Pressure: (Air cap) Apply single coats until full coverage is achieved (Normally 2 coats) mm mm bar mm mm mm 10 psi max Approx. 3-5 mins between coats. Approx. 3-5 mins between coats. Air Dry at 68 F/20 C minutes, until uniformly dry before clearcoating. Air Dry at 68 F/20 C minutes, until uniformly dry before clearcoating. Allow minutes before taping. Apply Pro-Spray 2 component Clearcoat. Apply Pro-Spray 2 component Clearcoat.

37 PRO-SPRAY INTERMIX SYSTEM 5-13 PEARL BASECOAT PROCEDURE 2 Stage Pearl Procedure 3 Stage Pearl Procedure 3 Stage Pearl Procedure Pearl Basecoat Colour PCR-1762/1763/1764 or ICR-1332/1692/1693/1694 Thinners 1 part 1 part Ground Coat Colour 1 part PCR-1762/1763/1764 or ICR-1332/1692/1693/1694 Thinners 1 part Pearl Basecoat Colour PCR-1762/1763/1764 or ICR-1332/1692/1693/1694 Thinners 1 part 1 part Sprayed at low viscosity. Thin by volume only. Sprayed at low viscosity. Thin by volume only. Sprayed at low viscosity. Thin by volume only. Gravity Fed: Suction Fed: Pressure: (40-45 psi) Gravity Fed: Suction Fed: Pressure fed: Pressure: (Air cap) mm mm bar mm mm mm 10 psi max Apply single coats to cover (2-3) Followed immediately by a light coat. Gravity Fed: Suction Fed: Pressure: (40-45 psi) Gravity Fed: Suction Fed: Pressure fed: Pressure: (Air cap) mm mm bar mm mm mm 10 psi max Apply single coats until full coverage is achieved (Normally 2 coats) Gravity Fed: Suction Fed: Pressure: (40-45 psi) Gravity Fed: Suction Fed: Pressure fed: Pressure: (Air cap) mm mm bar mm mm mm 10 psi max Apply single coats based on test panel. This product is not intended to give coverage. Approx. 3-5 mins between coats. Approx. 3-5 mins between coats. Approx. 3-5 mins between coats. Air Dry at 68 F/20 C minutes, until uniformly dry before clearcoating. Air Dry at 68 F/20 C minutes, until uniformly dry before applying pearl coat. Air Dry at 68 F/20 C minutes, until uniformly dry before clearcoating. Apply Pro-Spray Urethane Clearcoat. Apply Pro-Spray Urethane Clearcoat. Apply Pro-Spray Urethane Clearcoat.

38 5-14 INTERMIX SYSTEM PRO-SPRAY Substrates And Preparation P-451 BASECOAT JET BLACK FACTORY PACK COLOUR Substrates Apply Pro-Spray mixed colour only over: Two Component primer that has been sanded with P600 (or finer) grade wet or dry abrasive or machine sanded with P320 grade (or finer) abrasive. Clean surface completely of all sanding debris. Thoroughly dry surface and apply topcoat. Prepared existing paintwork in sound condition. Existing paintwork should first be abraded (i.e. with an ultra-fine scuff pad) and cleaned with ICR-0014 or ICR-1402 Spirit Wipes prior to application of colour. Note: On new panels coated in electrocoat, it is essential that a two-component primer is applied to the panel before applying topcoat colour. All primer must be sanded, cleaned and thoroughly dried before topcoat is applied. Special Mixing And Application Information Mixing Directions 2 Parts P-451 Basecoat Jet Black 1 Part Pro-Spray ICR-1332, ICR-1692/1693/1694Thinner Application Apply 2 3 single coats, allowing approximately 2 5 minutes flash off between each coat until full coverage is achieved. Over primed areas and areas where extra coverage is required, apply first a single light coat. Allow to dry for minutes at 68 F (20 C) before clearcoating. Viscosity Sprayed at low viscosity. Thin by volume only. Clearcoat Air dry until uniformly dry (approximately minutes at 68 F (20 C). Apply Pro-Spray twocomponent clearcoat as directed. Clean-up Clean equipment immediately after use with cleaning solvent. Dispose of according to state, local and federal regulations. Important Health And Safety Cautions For professional use only. KEEP OUT OF REACH OF CHILDREN. WARNING! CONTENTS FLAMMABLE. VAPOR AND SPRAY MIST HARMFUL. SKIN AND EYE IRRITANT. Do not handle the Pro-Spray products until the Material Safety Data Sheets have been read and understood in their entirety. Ensure that all employees are trained on Material Safety Data Sheets or all chemicals with which they come into contact with. The manufacturer recommends the use of an air-supplied respirator when exposed to vapors or spray mist. Wear protective clothing, gloves and eye safety with side shield. This data sheet information is given in good faith but without warranty. The information contained herein represents the current state of our knowledge and is intended as a guide to our products and their uses; it is not intended as insurance of certain product properties or of their specific applications. Follow all warnings on product labels. Any industrial property rights should be observed. We guarantee perfect product quality under the terms of our general conditions of sale. TS-P-451 REV. 0905

39 PRO-SPRAY INTERMIX SYSTEM 5-15 P-451 BASECOAT JET BLACK FACTORY PACK COLOUR SAFETY Before using Pro-Spray Products be sure to read all safety warnings. For professional use only by trained painters. Not for sale or use by the general public. MIXING P-451 Basecoat Jet Black 2 parts ICR-1332, ICR-1692/1693/1694 Thinner 1 part VISCOSITY Sprayed at low viscosity. Thin by volume only. GUN SET UP CONVENTIONAL Gravity Fed: Suction Fed: Pressure: (40-45 psi) mm mm bar GUN SET UP HVLP Gravity Fed: Suction Fed: Pressure Fed: Pressure: (Air cap) mm mm mm 10 psi max APPLICATION Apply single coats until full coverage is achieved (normally 2-3 coats). Allow to flash approximately 3 5 minutes between coats Air Dry at 68 F (20 C) for minutes. Basecoat must be uniformly dry before clearcoating. Allow minutes before taping. Topcoat Use Pro-Spray two-component clear after basecoat is thoroughly dry. Apply clear as directed.

40 5-16 INTERMIX SYSTEM PRO-SPRAY Product Description R-6028 BASECOAT BLENDER R-6028 Basecoat Blender is designed to make fading and blending basecoats easy. When using R-6028 Basecoat Blender, metallics will not darken at the blend point. No more dry patchy edges and visible repairs. Add R-6028 Basecoat Blender to basecoat colours for undetectable touch-ups and blends, outstanding appearance and increased customer satisfaction. Basecoat Blender R-6028 can also be used as a protective clear for artwork tape outs on basecoats; Basecoat blender prevents the tape from marking or pulling the metallic or pearl basecoats. Directions For Use Touch Up & Blends 1. Prepare panels as usual. 2. Sand adjacent non-primed areas and panels with P1200 grit abrasive and an ultra fine scuff pad. 3. Clean entire area with pre-paint wipe and air dry thoroughly. 4. Apply one coat of ready-to-spray R-6028 Basecoat Blender to the entire area. Let flash 2-5 minutes. 5. Apply basecoat to the repaired area until full opacity has been achieved. 6. Mix by volume, 1 part R-6028 Basecoat Blender with 1 part basecoat colour. Fade out the surrounding area with reduced air pressure (1.5 bar) and allow to dry. 7. Apply Pro-Spray clearcoat as directed. Directions For Use Protective Clear 1. Apply 1 or 2 coats of Basecoat Blender after the last coat of basecoat colour has flashed. 2. Allow 1-hour before taping (tape time will vary with weather and shop conditions). Note: Basecoat Blender will dry to a semi-gloss and feel dry to the touch. Note: If Basecoat Blender dries more than 1 hour, lightly sand with 500 or 600 grit wet sandpaper to insure proper adhesion of topcoats. 3. Do artwork with a minimum of tape contact and remove quickly for topcoats. 4. Paint entire area with Pro-Spray 2K Clearcoat. Clean-up Clean equipment immediately after use with cleaning solvent. Dispose of according to state, local and federal regulations. Important Health And Safety Cautions For professional use only. KEEP OUT OF REACH OF CHILDREN. WARNING! CONTENTS FLAMMABLE. VAPOR AND SPRAY MIST HARMFUL. SKIN AND EYE IRRITANT. Do not handle the Pro-Spray products until the Material Safety Data Sheets have been read and understood in their entirety. Ensure that all employees are trained on Material Safety Data Sheets or all chemicals with which they come into contact. The manufacturer recommends the use of an air-supplied respirator when exposed to vapors or spray mist. Wear protective clothing, gloves and eye safety with side shield. This data sheet information is given in good faith but without warranty. The information contained herein represents the current state of our knowledge and is intended as a guide to our products and their uses; it is not intended as insurance of certain product properties or of their specific applications. Follow all warnings on product labels. Any industrial property rights should be observed. We guarantee perfect product quality under the terms of our general conditions of sale. TS-R-6028 REV. 0905

41 PRO-SPRAY INTERMIX SYSTEM 5-17 SAFETY R-6028 BASECOAT BLENDER Before using Pro-Spray Products be sure to read all safety warnings. For professional use only by trained painters. Not for sale or use by the general public. SUBSTRATES Repaired original finishes MIXING Basecoat Blender is supplied ready-to-spray SURFACE PREPARATION Sand adjacent non-primed areas with P1200 and ultra fine scuff pad Clean area with Pre-Paint wipe APPLICATION Apply one coat of R-6028 Basecoat Blender to the entire area. Let flash 2-5 minutes. Apply basecoat to the repaired area until full opacity has been achieved Mix R-6028 Basecoat Blender with Basecoat colour 1-1 and fade out the surrounding area with reduced air pressure (1.5 bar). Paint entire area with Pro-Spray clearcoat Note: Excessive delay in topcoating can cause recoat problems.

42 5-18 INTERMIX SYSTEM PRO-SPRAY ICR-1401 TM FADE OUT/BLENDING THINNER Products ICR-1401 Fade Out Thinner was developed for use with the Pro-Spray Intermix System. It is specially formulated for dissolving the overspray and fade out the edge created during spot repairs or blending to make fading and blending clearcoats easy. When using ICR-1401 Fade Out Thinner; No more dry, patchy edges or visible repairs. ICR-1401 Fade Out Thinner can be added to Pro-Spray Clearcoat or Basecoat paints for undetectable touch-ups and blends. In short, it gives you outstanding results and high customer satisfaction. Invisible repairs easily achieved Can be used with Pro-Spray Clearcoats and Basecoat paints Directions for use For all Pro-Spray Clearcoat and Basecoat paints, the application remains the same. 1. Add to the ready-to-spray paint up to 100 parts by volume ICR-1401 Fade Out Thinner. 2. Apply 1 coat over the overspray edge, fading out into the still intact existing finish. 3. Allow 2-5 minutes flash time after completing the fade out. 4. Use pure ICR-1401 Fade Out Thinner to dissolve the fade out edge, spray one thin coat. 5. Allow for 15 seconds flash off and apply one final thin coat. SAFETY Before using Pro-Spray Products be sure to read all safety warnings. For professional use only by trained painters. Not for sale or use by the general public. MIXING Ready-To-Spray Paint ICR-1401 Fade Out Thinner 100 parts Up to 100 parts GUN SET-UP HVLP HVLP Siphon 0.071" 0.087" ( mm) HVLP Gravity 0.051" 0.059" ( mm) Pressure: Max. 10 psi (max. 0.8 bar) APPLICATION Ready-to-spray ICR-1401 Fade Out Thinner apply 2 coats. FLASH 2-5 Minutes at 70 F/20 C. TS-ICR-1401 REV. 0905

43 PRO-SPRAY INTERMIX SYSTEM 5-19 Fade-out Procedure Pro-Spray Single Stage and Basecoat Colours may all be blended out (Please refer to fade-out procedure data sheet for details) with the exception of 3-stage pearls and basecoats requiring a tinted clearcoat. Due to the transparent nature of these colors it may be necessary to repaint a large proportion of the vehicle. Choice Of Hardener - Single-Stage & Activated Basecoat Pro-Spray offers a range of Activators to suit the speed and quality requirements needed for every type and size of repair, under all conditions. ICA-799 Medium Solid, Extra Slow Speed Activator is recommended for large areas (complete re-sprays) in high temperature / high humidity conditions (85 F / 28 C and above). ICA-800 Medium Solid, Slow Speed Activator is recommended for large areas (complete resprays) at temperatures above 77 F/ 25 C. ICA-801 Medium Solid, Normal Speed Activator is recommended for large areas (complete resprays) at temperatures up to 77 F/ 25 C. ICA-802 Medium Solid, Fast Speed Activator Use on spot, panel and multi-panel repairs ideal for use in temperatures below 75 F / 25 C. ICA-803 Medium Solid, Rapid Speed Activator Provides the quickest dry times for spot and panel repairs ideal for use in temperatures 65 F / 20 C or below. Choice Of Thinner/Reducer The choice of thinner should be made according to application temperature, air movement and size of job. The recommendations below are for guidance only. Thinner Ideal Temperature Range ICR-1332 up to 59 F/15 C ICR-1692 PCR-1762 up to 68 F/20 C ICR-1693 PCR F/18-28 C ICR-1694 PCR F/25-32 C In general use a slower thinner in fast air movement booths and for large jobs. Use a faster thinner in slow air movement booths and for small jobs. Recoatability Pro-Spray colours, with all recommended activators, are fully recoatable after the Buff/Deliver times Reduction Of Gloss Levels The gloss level of solid colours may be reduced by addition of A pack Matting agent according to the colour formulation provided on the Pro-Spray Computer. Alternatively, use the following guidelines: Gloss Level 2 Component Colour A-380 Semi-Gloss 2 Parts (67%) 1 Part (33%) Eggshell 3 Parts (60%) 2 Parts (40%) Matte 1 Part (50%) 1 Part (50%) This mix should then be activated and thinned as standard. Painting Plastics Semi-Rigid Mix Ratio Flexible Mix Ratio Urethane Primers, Single Stage Urethane Primers, Single Stage Colour & Clearcoats 5 Parts Colour & Clearcoats 2 Parts Flexible Additive P Part Flexible Additive P Part Then add hardener and reduce the normal way.

44 5-20 INTERMIX SYSTEM PRO-SPRAY Painting Plastics (continued) Basecoats - Flexible additive P-2020 should only be added to Pro-Spray Basecoat when used over very flexible plastics. Mix Ratio Pro-Spray Basecoat 3 Parts Flexible Additive P Part Then add hardener and reduce the normal way. NOTE: The matting agent thickens on storage and should be stirred thoroughly before use to break down the structure. Texturing Bases; Fine P-526, and Coarse P-528 are 2K additives which produce the textured finishes on many original finish bumpers. They are compatible with Pro-Spray mixing schemes giving rise to a wide range of colour options. The three Texturing Bases enable the painting of replacement and repaired bumpers. MIXING Textured bumper paints should have 2K hardener added and be thinned as normal. Do not strain. There is no need to add flexible additive. Texturing Bases should be stirred thoroughly before use. Texturing Bases should not be added to basecoats, 2 component primers or 2 component clearcoats. Door Jambs And Interiors For ease of use when painting door jambs and interiors IC-773 Universal Air Dry 2 Component Converter can be used at the mixing ratio of 1 part 2K Single Stage Paint, 1 part IC-773 and 1 part ICR NOTE: This system is only recommended for interior surfaces. Buffing And Polishing Polishing is not normally required as topcoats have a full gloss finish. However, if dirt is a problem, denib with P1200 or finer, then compound by hand or machine using USC Cargroom Xcelerator Compound, for optimum appearance follow with Blue Lightning. Polishing of 2 component finishes is easiest between 1 and 24 hours after Buff/Deliver times. Other Points To Note 1. For optimum application, ensure both spray booth air temperature and paint temperature are above 68 F/20 C. Best results will be obtained by allowing adequate time for the paint to reach spray booth temperature before use. It is recommended that mixing basics are stored in the temperature range of F/15-30 C. 2. When using 2 component products it is highly recommended to clean the gun thoroughly immediately after use. Important Remarks: For professional use only. Do not handle Pro-Spray Products until the Material Safety Data Sheets have been read and understood. Ensure that all employees are trained on Material Safety Data Sheets for all chemicals with which they come in contact. The manufacturer recommends the use of an air-supplied respirator when exposed to vapors or spray mist. This data sheet information is given in good faith but without warranty. The information contained here represents the current state of our knowledge and is intended as a guide to our products and their uses, it is not intended as insurance of certain product properties or of their specific applications. The warnings displayed on the product labels should be followed. Any industrial property rights should be observed. We guarantee perfect product quality under the terms of our general conditions of sale. Check all colors before use by spraying a test card prior to application to vehicle, as no responsibility for incorrect colours will be accepted after application.

45 PRO-SPRAY CLEARCOAT 6-1 Product Description PSC-7000 TM HI-TEMP CLEARCOAT (4.2 VOC) PSC VOC Hi-Temp Clearcoat is designed to give you a superior combination of outstanding appearance and productivity for panel and overall repairs. PSC-7000 provides excellent gloss, DOI, flow and leveling. This clear resists shrinkage and dieback, and retains its glossy appearance whether baked or air-dried. And with advanced UV filters and absorbers, your finishes keep their beauty longer. Features / Benefits Perfect for hot weather Deep, glossy appearance and excellent DOI Exceptional flow Excellent leveling Substrates And Preparation Versatile baking or air-dry options Dieback resistant Easy-to-use Toughened with advanced UV filters and absorbers Substrates Use PSC-7000 over properly mixed and applied solid color / metallic or pearlescent basecoats. Allow final coat of basecoat to dry for minutes before applying clearcoat. (Extend basecoat dry time to 30-minutes when applying several coats and/or in cooler shop conditions.) Preparation Mask the entire vehicle to prevent overspray from sticking. Special Mixing And Application Information Mixing Directions Under normal shop conditions, follow the mix ratios below. Mix thoroughly and strain before using. Mix Ratio - 3:1:10% 3 Parts PSC VOC Hi-Temp Clear 1 Part ICA-799, ICA-800, ICA-801, ICA-802 or ICA-803 M.S. Activator 10% Part ICR-1332, ICR-1692, ICR-1693, or ICR-1694 H.S. Thinner Apply 2 medium wet coats, allowing clearcoat to flash for 5-10 minutes between coats, depending on airflow and temperature. Allow clearcoat 5-10 minutes flash before force drying. Use psi, at the gun, for spot and panel repairs. Air dry overnight before polishing. If force dried, polish 2 hours after cool down. Do not apply more clear after 1-hour of applying previous coats. Viscosity seconds in a #4 DIN 68 F or 20 C Pot Life hours at 68 F or 20 C (For best results use mixture within 1-hour.) Pot life will vary with activator and conditions. Clean-up Clean equipment immediately after use with cleaning solvent. Dispose of according to state, local and federal regulations. Important Health And Safety Cautions For professional use only. KEEP OUT OF REACH OF CHILDREN. WARNING! CONTENTS FLAMMABLE. VAPOR AND SPRAY MIST HARMFUL. SKIN AND EYE IRRITANT.Do not handle the Pro-Spray products until the Material Safety Data Sheets have been read and understood in their entirety. Ensure that all employees are trained on Material Safety Data Sheets or all chemicals with which they come into contact with. The manufacturer recommends the use of an air-supplied respirator when exposed to vapors or spray mist. Wear protective clothing, gloves and eye safety with side shield. This data sheet information is given in good faith but without warranty. The information contained herein represents the current state of our knowledge and is intended as a guide to our products and their uses; it is not intended as insurance of certain product properties or of their specific applications. Follow all warnings on product labels. Any industrial property rights should be observed. We guarantee perfect product quality under the terms of our general conditions of sale. TS-PSC-7000 REV. 0905

46 6-2 CLEARCOAT PRO-SPRAY PSC-7000 TM HI-TEMP CLEARCOAT (4.2 VOC) SAFETY Before using Pro-Spray products, read all safety warnings and MSDS. For professional use only by trained painters. Not for sale or use by the general public. SUBSTRATES Should only be applied to solid color/metallic or pearlescent basecoats. Allow final coat of basecoat to dry for minutes before applying. Extend basecoat dry time to 30 minutes when applying several base coats and/or in cooler shop conditions. Mask the entire vehicle to prevent overspray from sticking. MIXING PSC-7000 Clearcoat 3 parts ICA-799/800/801/802/803 Activator 1 part ICR-1332, ICR-1692/1693/1694 Thinner 10% GUN SETUPS Conventional HVLP SIPHON FEED: 1.4 mm mm SIPHON FEED: 1.5 mm mm GRAVITY FEED: 1.3 mm mm GRAVITY FEED: 1.3 mm mm AIR PRESSURE Conventional SIPHON FEED: GRAVITY FEED: HVLP APPLICATION the gun the gun the gun cap. 2-3 medium wet coats allow to flash for 5-10 minutes between coats. FLASH/DRY TIMES (AIR DRY) Flash between Coats: Dust Free: Time to Handleable (Assemble): Time to Through Dry: 5-10 minutes minutes. 6-8 hours. Overnight. FLASH/DRY TIMES (FORCE DRY) Flash before Force Dry: Cycle Time: Dust Free: 10 minutes C / 140 F metal temperature. At cool down. (Dry and cure times are dependent on air movement, temperature and film builds.) INFRARED DRY Refer to the infrared manufactures guide for setup recommendations. POLISHING Optimum Times: Air Dry: After 24 Hours. Force Dry: 2 hour after cool down. Sanding: Use 1500 grit wet or finer. Or use 1500 DA or finer. Compounding: Use finishing compound. Apply a thin ribbon of material to the area to be polished. Use a double-sided wool polishing pad or a foam pad. Maintain air polisher or variable speed buffer at rpm. Remove excess finishing compound with a clean soft cloth prior to applying finishing polish.

47 PRO-SPRAY CLEARCOAT 6-3 PSC-8000 TM URETHANE PRODUCTION CLEARCOAT (4.2 VOC) Product Description PSC-8000 Clearcoat is a versatile, high gloss, 2 component acrylic clearcoat. PSC-8000 s fast setting and through drying give you a superior combination of outstanding appearance and productivity. PSC-8000 Clearcoat enables application in either one or two coats and at various viscosities. Due to its high build power, high gloss, flow, durability and ease-of-use, PSC-8000 Clear is suitable for all top-quality overall, spot and panel finishes. This clear resists shrinkage and dieback, and retains its glossy appearance whether baked or air-dried. And with advanced UV filters and absorbers, your finishes keep their beauty longer. Pro-Spray PSC-8000 when appearance counts! Features / Benefits Deep, glossy appearance without buffing Exceptional flow Excellent leveling Versatile baking or air-dry options Dieback resistant Easy-to-use Toughened with advanced UV filters and absorbers Substrates And Preparation Substrates Use PSC-8000 over properly mixed and applied solid colour, metallic or pearlescent basecoats. Allow final coat of basecoat to dry for minutes before applying clearcoat. (Extend basecoat dry time to 30-minutes when applying several coats and/or in cooler shop conditions.) Preparation Mask the entire vehicle to prevent overspray from sticking. Special Mixing And Application Information Mixing Directions Under normal shop conditions, follow the mix ratios below. Mix thoroughly and strain before using. Mix Ratio - 2:1:10% 2 Parts PSC :1 H.S. Urethane Clear 1 Part ICA-799, ICA-800, ICA-801, ICA-802 or ICA-803 M.S. Activator 10% Part ICR-1332, ICR-1692, ICR-1693, or ICR-1694 H.S. Thinner Apply 2 medium wet coats, allowing a minimum of 5-10 minutes flash off in between coats. Do not apply more clear after 1-hour of applying previous coats. Pot Life 1 ½ - 2 ½ hours at 68 F / 20 C (For best results use mixture within 1-hour.) Clean-up Clean equipment immediately after use with cleaning solvent. Dispose of according to state, local and federal regulations. Important Health And Safety Cautions For professional use only. KEEP OUT OF REACH OF CHILDREN. WARNING! CONTENTS FLAMMABLE. VAPOR AND SPRAY MIST HARMFUL. SKIN AND EYE IRRITANT. Do not handle the Pro-Spray products until the Material Safety Data Sheets have been read and understood in their entirety. Ensure that all employees are trained on Material Safety Data Sheets or all chemicals with which they come into contact. The manufacturer recommends the use of an air-supplied respirator when exposed to vapors or spray mist. Wear protective clothing, gloves and eye safety with side shield. This data sheet information is given in good faith but without warranty. The information contained herein represents the current state of our knowledge and is intended as a guide to our products and their uses; it is not intended as insurance of certain product properties or of their specific applications. Follow all warnings on product labels. Any industrial property rights should be observed. We guarantee perfect product quality under the terms of our general conditions of sale. TS-PSC-8000 REV. 1005

48 6-4 CLEARCOAT PRO-SPRAY PSC-8000 TM URETHANE PRODUCTION CLEARCOAT (4.2 VOC) SAFETY Before using Pro-Spray Products be sure to read all safety warnings and MSDS. For professional use only by trained painters. Not for sale or use by the general public. SUBSTRATES Should only be applied to solid color/ metallic or pearlescent basecoats. Allow final coat of basecoat to dry for mins before applying. Extend basecoat dry time to 30 minutes when applying several base coats and/or in cooler shop conditions. Mask the entire vehicle to prevent overspray from sticking. MIXING PSC-8000 Clearcoat 2 parts ICA-799/800/801/802/803 Activator 1 part ICR-1332/1692/1693/1694 Thinner 10% GUN SETUPS Conventional HVLP SIPHON FEED: 1.4 mm mm SIPHON FEED: 1.3 mm mm GRAVITY FEED: 1.3 mm mm GRAVITY FEED: 1.3 mm mm Air Pressure Conventional Panel Overall SIPHON FEED: the gun the gun GRAVITY FEED: the gun the gun HVLP 9-10 the gun cap 5-6 the gun cap APPLICATION Apply 2 medium wet coats with 5 minutes flash between coats. FLASH/DRY TIMES (AIR DRY) Flash between Coats: Dust Free: Time to Assemble: Time to Through Dry: 5-10 minutes minutes 4-5 hours Overnight FLASH/DRY TIMES (FORCE DRY) Flash before Force Dry: 5-10 minutes Cycle Time: C / 140 F metal temperature. Dust Free: At cool down. (Dry and cure times are dependent on air movement, temperature and film builds.) INFRARED DRY Refer to the infrared manufacturer s guide for setup recommendations. POLISHING Optimum Times: Air Dry: After 24 Hours. Force Dry: 2 hours after cool down. Sanding: Use 1500 grit wet or finer. Or use 1500 DA or finer. Compounding: Use finishing compound. Apply a thin ribbon of material to the area to be polished. Use a double-sided wool polishing pad or a foam pad. Maintain air polisher or variable speed buffer at rpm. Remove excess finishing compound with a clean soft cloth prior to applying finishing polish.

49 PRO-SPRAY CLEARCOAT 6-5 Product Description PSC-9000 TM 2.1VOC CLEARCOAT PSC VOC Clearcoat is a versatile, high gloss, 2 component acrylic clearcoat. PSC-9000 s fast setting and through drying gives you a superior combination of outstanding appearance and productivity. PSC-9000 Clearcoat provides high gloss, excellent flow and leveling, durability and ease-of-use. Use PSC-9000 Clear for all top-quality overall, spot and panel finishes. This clear resists shrinkage and dieback, and retains its glossy appearance whether baked or air-dried. And with advanced UV filters and absorbers, your finishes keep their beauty longer. Pro-Spray PSC-9000 when appearance counts! Features / Benefits Low 2.1 VOC Deep, glossy appearance without buffing Exceptional flow Excellent leveling Substrates And Preparation Versatile baking or air-dry options Dieback resistant Easy-to-use Toughened with advanced UV filters and absorbers Substrates Use PSC-9000 over properly mixed and applied solid color / metallic or pearlescent basecoats. Allow final coat of basecoat to dry for minutes before applying clearcoat. (Extend basecoat dry time to 30-minutes when applying several coats and/or in cooler shop conditions.) Preparation Mask the entire vehicle to prevent overspray from sticking. Special Mixing And Application Information Mixing Directions Under normal shop conditions, follow the mix ratios below. Mix thoroughly and strain before using. Mix Ratio - 3:1:1 Mix Ratio - 3:1:10% 3 Parts PSC-9000 Clearcoat 3 Parts PSC-9000 Clearcoat 1 Part PCA-350, PCA-351, PCA-352 or PCA-353 Activator 1 Part PCA-350, PCA-351, PCA-352 or PCA-353 Activator (California Compliant) (California Compliant) 1 Part PCR-1762, PCR-1763, or PCR-1764 H.S. Thinner 10% Part PCR-1762, PCR-1763, or PCR-1764 H.S. Thinner Apply 2 medium wet coats with a 5-10 minute flash between coats. Air dry overnight before polishing. If force dried, polish 2 hours after cool down. Do not apply more clear after 1-hour of applying previous coats. Pot Life 1½ - 2½ hours at 68 F / 20 C (For best results use mixture within 1-hour.) Viscosity seconds in a #4 DIN 68 F / 20 C. Clean-up Clean equipment immediately after use with cleaning solvent. Dispose of according to state, local and federal regulations. Important Health And Safety Cautions For professional use only. KEEP OUT OF REACH OF CHILDREN. WARNING! CONTENTS FLAMMABLE. VAPOR AND SPRAY MIST HARMFUL. SKIN AND EYE IRRITANT. Do not handle the Pro-Spray products until the Material Safety Data Sheets have been read and understood in their entirety. Ensure that all employees are trained on Material Safety Data Sheets or all chemicals with which they come into contact with. The manufacturer recommends the use of an air-supplied respirator when exposed to vapors or spray mist. Wear protective clothing, gloves and eye safety with side shield. This data sheet information is given in good faith but without warranty. The information contained herein represents the current state of our knowledge and is intended as a guide to our products and their uses; it is not intended as insurance of certain product properties or of their specific applications. Follow all warnings on product labels. Any industrial property rights should be observed. We guarantee perfect product quality under the terms of our general conditions of sale. TS-PSC-9000 REV. 0705

50 6-6 CLEARCOAT PRO-SPRAY SAFETY Before using Pro-Spray products, read all safety warnings and MSDS. For professional use only by trained painters. Not for sale or use by the general public. SUBSTRATES Should only be applied to solid color/ metallic or pearlescent basecoats. Allow final coat of basecoat to dry for mins before applying. Extend basecoat dry time to 30 minutes when applying several base coats and/or in cooler shop conditions. Mask the entire vehicle to prevent overspray from sticking. MIXING PSC-9000 Clearcoat 3 parts 3 parts PCA-350/351/352/353 Activator 1 part 1 part PCR-1762/1763/1764 Thinner 1 part 10% GUN SETUPS Conventional HVLP SIPHON FEED: 1.4 mm mm SIPHON FEED: 1.3 mm mm GRAVITY FEED: 1.6 mm GRAVITY FEED: 1.5 mm mm AIR PRESSURE Conventional Panel Overall SIPHON FEED: the gun the gun. GRAVITY FEED: the gun the gun. HVLP 9-10 the gun cap. 5-6 the gun cap. APPLICATION PSC-9000 TM 2.1VOC CLEARCOAT Apply 2 medium wet coats. Allow to flash 5-10 minutes between coats. FLASH/DRY TIMES (AIR DRY) Flash between Coats: Dust Free: Time to Handleable (Assemble): Time to Through Dry: 5-10 minutes minutes. 4-5 hours. Overnight. FLASH/DRY TIMES (FORCE DRY) Flash before Force Dry: Cycle Time: Dust Free: 5-10 minutes C / 140 F metal temperature. At cool down. (Dry and cure times are dependent on air movement, temperature and film builds.) INFRARED DRY Refer to the infrared manufactures guide for setup recommendations. POLISHING Optimum Times: Air Dry: After 24 Hours. Force Dry: 2 hour after cool down. Sanding: Use 1500 grit wet or finer. Or use 1500 DA or finer. Compounding: Use finishing compound. Apply a thin ribbon of material to the area to be polished. Use a double-sided wool polishing pad or a foam pad. Maintain air polisher or variable speed buffer at rpm. Remove excess finishing compound with a clean soft cloth prior to applying finishing polish.

51 PRO-SPRAY COLOUR IDENTIFICATION 7-1 COLOUR CODE LOCATIONS DOMESTIC VEHICLES Front Support 2 Behind Battery 3, 11 Shock Tower 4 Dash Panel 5 Under Passenger Seat 6 Behind Wheel 7 Wheel Housing 8 Spare Tire Cover 9 Trunk Lid 10 Storage Compartments 12 Under Driver s Seat 13 Door Jamb 14 Door Pillar 15 Glove Box 16 Instrument Panel MODEL POSITION MODEL POSITION MODEL POSITION MODEL POSITION CHRYSLER CORP. EAGLE GENERAL MOTORS Intrigue 9 Cirrus 3 Talon 4 BUICK Silhouette 10 Concorde 3 Vision 3 Century 9 Other Models 8 LeBaron 11 JEEP Riviera 7 PONTIAC LHS 3 Cherokee 4 Regal 9 Firebird 13 Sebring 4 Grand Cherokee 4 Other Models 8 Grand Prix 9 New Yorker 3 Wrangler 12 CADILLAC Tran Sport 10 Town & Country 1 TRUCKS Catera 10 Other Models 8 DODGE Dakota 6 Other Models 8 TRUCKS/VANS Avenger 4 Pickup 5, 1 CHEVROLET Full Size Van 14 Caravan 1 Full Size Van 2 Camaro 13 Full Size Pickup 15 Intrepid 3 All Models 14 Corvette 10 Astro/Safari 14 Neon 3 Monte Carlo 9 Kodiak/Topkick 6 Stratus 3 Tracker 16 Other Models 15 PLYMOUTH Venture 10 Breeze 3 FORD MOTOR CO. Other Models 8 Neon 3 All Models 13 OLDSMOBILE Stratus 3 Aurora 7 SATURN Voyager 1 Bravada 15 All Models 8 TS-COLR ID REV. 0305

52 7-2 COLOUR IDENTIFICATION PRO-SPRAY COLOUR CODE LOCATIONS IMPORTED VEHICLES 1, 2, 3 Fire Wall 4 Door Pillar 5 Door Jamb 6, 9, 13 Strut Towers or Wheel Housing 7, 8, 14 Under Hood or Bonnet 10 Wheel Housing 11 Under Trunk Floor Mat, Trunk Lid 12 Vin # 15 Panel Pocket MODEL POSITION MODEL POSITION MODEL POSITION MODEL POSITION Alfa Romeo 11, 13 Honda/Acura 3, 5, 6 Kia 4, 5, 10 Porsche 6, 8, 11, 14 Aston Martin 12 Honda Passport 2 Lamborghini 2, 3 Saab 5, 9, 10 Audi 11 Hyundai 5, 6 Land Rover 5, 8, 14 Subaru 6, 9 Austin Rover 15 Ferrari 11 Mazda 5 Suzuki 6, 9 BMW 1, 6, 9, 13 Fiat 11, 13 Mercedes-Benz 2, 7, 11 Toyota/Lexus 2, 5, 15 Daewoo 2, 7 Isuzu 1, 2, 5 Mitsubishi 1, 2, 3, 14 Volkswagen 5, 11 Daihatsu 2, 14 Jaguar 5, 10, 14 Nissan/Infiniti 1, 3, 5, 6, 10 Volvo 6, 7, 8