The machining age is over. It s time to Tiger.
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- Elfrieda Perkins
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1 _ The new force The machining age is over. It s time to Tiger.
2 _ silver, black, strong The new force in machining. Average increase in output of 75 percent in milling cast iron and steel. Extremely stable cutting edges for high level of process reliability. Extremely smooth rake face for excellent tribochemical wear resistance Silver coloured flank face for very easy wear detection during use.
3 The technology: unique throughout the world Thanks to its new, thoroughly unique CVD coating technology, Tiger tec Silver is forging ahead into completely new dimensions with increases in output of up to 100 %. The essential benefits of the new technology are: enormous toughness and minimal formation of hairline cracks thanks to optimal residual stress greatly reduced tribochemical wear thanks to perfect, smooth rake faces unsusceptible to thermal stress variations during wet and dry machining The cutting tool material: Performance without limits With Tiger tec cutting tool materials, we have been setting new standards in machining for many years. The new Tiger tec Silver cutting tool material is another giant step on the way to the perfect cutting tool material. It is ideal for dry and wet machining in automotive engineering and railway vehicle manufacturing, in power engineering, toolmaking and mould and die construction, aerospace engineering and in general mechanical engineering. Tiger TEC SILVER Technology Completely new CVD technology: combines wear resistance and toughness for cast iron and steel materials Optimum friction behaviour -Al 2 O 3 Ti(C,N) Substrate Resistant to tribochemical wear Greater resistance to flank face wear Excellent hardness to toughness ratio
4 _ Experience, knowledge, solutions Industry-specific solutions with bite. Our engineering specialists have been at home in the most varied of sectors for decades. Knowledge, experience and the ability to listen carefully are the basic requirements for their successful engineering work. With increases in output averaging 75%, the new Tiger tec Silver cutting tool material enables our engineers to develop even more efficient and productive machining processes for the dry and wet machining of steel and cast iron components. Railway transportation: e.g. rail profile Wind energy: e.g. rotor hubs Every sector, every component and every material has its own special characteristics when it comes to machining. The new Tiger tec Silver inserts produce an irrepressible bite anytime, anywhere and guarantee extremely high cutting data in everyday use and, as a result, offer greater cost efficiency in machining. Automotive industry: e.g. engine block Mechanical engineering: e.g. machine beds
5 Tiger TEC SILVER Technology Temperature resistance Material: steel Temperature resistance Tiger tec Silver CVD -Al 2 O 3 Tiger tec WKP25 WKP35S Tiger tec Silver PVD-Al 2 O 3 WSP45 PVD Toughness Toughness With the new Tiger tec Silver technology, the special coating combination also receives a completely new surface treatment. Because of the optimal residual stress, the toughness of the wear-resistant Tiger tec Silver cutting tool material increases enormously. It is this combination of a high level of wear resistance and toughness that gives Tiger tec Silver superior power in machining. Material: cast iron Temperature resistance WAK15 WKK25 WKP25 WKP35S Tiger tec Silver Toughness
6 _ strong, reliable, superior The test winner Tiger tec Silver. You can make all sorts of claims on paper, but your customers want results now. They want high-quality components at competitive unit prices. Our engineers have pitted the new Tiger tec Silver cutting tool material against the competition in extensive tests. The results are convincing. Tiger TEC SILVER in competition: face milling Workpiece material: 42CrMo4 Cutting tool material: WKP35S Coolant: yes Cutting data v c f z a p a e 260 m/min 0,5 mm 3 mm 50 mm When wet milling 42CrMo4 heat treatable steel (which is frequently used in vehicle construction, for example), Tiger tec Silver achieved a higher tool life of around 70 percent. With performance like that, Tiger tec Silver beats not only comparable products from other manufacturers, but even Walter Tiger tec WKP 35 cutting tool materials. The comparison tests have shown that Tiger tec Silver from Walter is continuing to write the success story of the technology brand Tiger tec and has all the characteristics of a benchmark product. GLOBAL COM- PETITION Competitor 1 Competitor 2a Competitor 2b Compet. 3a Compet. 3b Tiger tec WKP35 Tiger tec Silver WKP35S Tool life in minutes Up to +70% Tool life comparison: blade machining Workpiece material: X22CrMoV12-1 Cutting tool material: WKP35S Coolant: no Cutting data v c 310 m/min f z 0,4 mm a p 3 mm a e 25 mm Competition Tiger tec Up to +100% Tiger tec Silver Tool life minutes
7 The high level of wear resistance, toughness and temperature resistance prevents the formation of hairline cracks and chipping. The insert lasts longer. Relatively even signs of wear and a low formation of hairline cracks demonstrate the performance of the legendary Tiger tec cutting tool materials. Competitors Competitor products exhibit heavy, clearly visible wear on the cutting edge and significant chipping. The detailed photographs of the cutting edges after milling 42CrMo4 heat treatable steel show quite clearly: due to the revolutionary coating, Tiger tec Silver also has no trouble in handling high cutting speeds and exhibits no appreciable signs of wear. Conclusion: With increases in output averaging 75%, Tiger tec Silver from Walter is the new alpha leader among cutting tool materials.
8 Walter AG Derendinger Straße 53, Tübingen Postfach 2049, Tübingen Germany Walter GB LTD Bromsgrove, England +44 (1527) , Walter Kesici Takimlar Sanayi ve Ticaret Limited Sirketi Istanbul, Turkey +90 (216) Pbx, Walter Wuxi Co. Ltd. Wuxi, Jiangsu, P.R. China +86 (510) , Walter AG Singapore Pte. Ltd , Walter Korea Ltd. Ansan, Kyungki-do, Korea +82 (31) , Walter Tools India Pvt. Ltd. Pune, India +91 (20) , Walter (Thailand) Co., Ltd. Bangkok, Thailand +66 (2) , Walter Malaysia Sdn. Bhd. Selangor D.E., Malaysia +60 (3) , Walter Australia Pty. Ltd. Melbourne, Australia +61 (3) , Walter New Zealand Ltd. Christchurch, New Zealand +61 (3) , Walter Tooling Japan K.K. Nagoya, Japan +81 (52) , Walter USA, Inc. Waukesha (WI), USA , TDM Systems Inc. Schaumburg (IL), USA +1 (847) , Walter Tools S.A. de C.V. Saltillo Coahuila, Mexico +52 (55) , Walter Canada Printed in Germany XXX XXXX (01/10) EN
_ WALTER XTRA TEC INSERT DRILL Tool innovations in drilling
Walter AG Derendinger Strasse 53. 72072 Tübingen Postfach 2049, D-72010 Tübingen Germany www.walter-tools.com Product handbook Drilling WALTER GB LTD. Bromsgrove, England 44 (0) 1527 839450 E-mail: service.uk@walter-tools.com
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