QRO 90 SUPREME UDDEHOLM QRO 90 SUPREME

Transcription

1 UDDEHOLM QRO 90 SUPREME

2 REFERENCE STANDARD AISI WNr. JIS ASSAB DF-2 ARNE O1 ( (SKS 3 ASSAB DF-3 O1 ( (SKS 3 ASSAB XW-5 SVERKER 3 D6 (D3 ( (SKD 2 ASSAB XW-10 RIGOR A SKD 12 ASSAB XW-41 SVERKER 21 D SKD 11 ASSAB XW-42 D SKD 11 CARMO CARMO CALMAX CALMAX CALDIE CALDIE ASSAB 88 SLEIPNER ASSAB PM 23 SUPERCLEAN VANADIS 23 SUPERCLEAN (M3: SKH 53 ASSAB PM 30 SUPERCLEAN VANADIS 30 SUPERCLEAN (M3:2 + Co SKH 40 ASSAB PM 60 SUPERCLEAN VANADIS 60 SUPERCLEAN ( VANADIS 4 EXTRA SUPERCLEAN VANADIS 4 EXTRA SUPERCLEAN VANADIS 6 SUPERCLEAN VANADIS 6 SUPERCLEAN VANADIS 10 SUPERCLEAN VANADIS 10 SUPERCLEAN VANCRON 40 SUPERCLEAN VANCRON 40 SUPERCLEAN ELMAX SUPERCLEAN ELMAX SUPERCLEAN ASSAB 518 P ASSAB 618 P20 Mod ASSAB 618 HH P20 Mod ASSAB 618 T P20 Mod Mod. ASSAB 718 SUPREME IMPAX SUPREME P20 Mod ASSAB 718 HH IMPAX HH P20 Mod NIMAX NIMAX MIRRAX 40 MIRRAX Mod. VIDAR 1 ESR VIDAR 1 ESR H SKD 6 UNIMAX UNIMAX CORRAX CORRAX ASSAB SUS 420J2 STAVAX ESR STAVAX ESR 420 Mod ESR SUS 420J2 MIRRAX ESR MIRRAX ESR 420 Mod. POLMAX POLMAX RAMAX HH RAMAX HH 420 F Mod. ROYALLOY ROYALLOY PRODAX ASSAB PT18 ASSAB MMXL ASSAB MM40 ALVAR 14 ALVAR SKT 4 ASSAB SKT 4 ASSAB M ORVAR 2M H SKD 61 ASSAB 8407 SUPREME ORVAR SUPREME H13 Premium ESR SKD 61 DIEVAR DIEVAR HOTVAR HOTVAR QRO 90 SUPREME QRO 90 SUPREME FORMVAR FORMVAR ASSAB SNCM8 ASSAB SCM4 ASSAB S50C ASSAB is a trademark of ASSAB Pacific Pte Ltd. The information contained herein is based on our present state of knowledge and is intended to provide general notes on our products and their uses. It should not therefore be construed as a warranty of specific properties of the products described or a warranty for fitness for a particular purpose. Each user of ASSAB products is responsible for making its own determination as to the suitability of ASSAB products and services. Edition D

3 General QRO 90 Supreme is a high-performance, chromiummolybdenum-vanadium alloyed hot work tool steel which is characterised by: Excellent high temperature strength and hot hardness Very good temper resistance Unique resistance to thermal fatigue Excellent thermal conductivity Good toughness and ductility in longitudinal and transverse directions Uniform machinability Good heat treatment properties Typical analysis % C 0.38 Si 0.30 Mn 0.75 Cr 2.6 Mo 2.25 V 0.9 Applications DIE CASTING QRO 90 Supreme will normally outperform other standard hot work steels as dies for producing aluminum, brass and copper die castings. Its excellent high temperature strength ensures suppression of heat checking and prolongs die life. Furthermore, its high thermal conductivity gives the opportunity to reduce the cycle time and improve productivity. QRO 90 Supreme can be used for parts where resistance against heat checking, erosion and bending is required. Typical applications are die parts such as cores, core pins, inserts, small to medium-sized dies and shot sleeves. Standard specification Delivery condition Colour code None Protected by worldwide patent Soft annealed to approx. 180 HB Orange / Light Brown EXTRUSION IMPROVED TOOLING PERFORMANCE QRO 90 Supreme is a premium hot work steel especially developed by Uddeholm Tooling, our steel mill in Sweden, to provide better performance in high temperature tooling. The name Supreme implies that by special manufacturing techniques, including electroslag remelting, the steel attains high purity and good mechanical properties. This, together with the optimum balance of alloying elements in QRO 90 Supreme, gives a properties profile which is unique among hot work die steels. The combination of high temperature strength, temper resistance and thermal conductivity exhibited by QRO 90 Supreme is unparalleled. Thus, QRO 90 Supreme has given improved service life in die casting and extrusion of non-ferrous metals, and forging and extrusion of steel. In aluminum extrusion, QRO 90 Supreme is recommended for dies when the extruded tonnage is likely to exceed the die life for a standard tool steel. For examples, see below. Dies for simple profiles to be produced in long series requiring more than one die Dies for complicated or thin walled profiles Hollow dies Dies for difficult-to-extrude alloys For extrusion tooling components used for aluminium and steel extrusions, e.g., liners, dummy blocks, mandrels and stems; QRO 90 Supreme gives an improved tool life compared to AISI H13. In brass and copper extrusion, QRO 90 Supreme has given improved tool life for dummy blocks and die holders compared to AISI H13. Similar improvements have also been made with liners in QRO 90 Supreme for brass extrusion. HOT FORGING Photo: Bo Dahlgren QRO 90 Supreme has given many outstanding results for press forging of steel, and brass, particularly in small to medium-sized dies. The product is also eminently suitable for progressive forging, upset forging, extrusion forging, powder forging and all processes where heavy water cooling is used. 3

4 Properties All specimens were taken from the centre of a 356 x 127 mm bar. Unless otherwise indicated, all specimens were hardened 30 minutes at 1030 C, quenched in air and tempered 2 x 2 h at 645 C to 45±1 HRC. Approximate tensile properties at elevated temperatures Longitudinal direction. PHYSICAL PROPERTIES Hardened and tempered to 45 HRC. Temperature 20 C 400 C 600 C Density kg/m Modulus of elasticity MPa Coefficient of thermal expansion per C from 20 C Thermal conductivity W/m C 12.6 x x Effect of time at high temperatures on hardness MECHANICAL PROPERTIES Approximate tensile strength at room temperature. Hardness 48 HRC 45 HRC 40 HRC Tensile strength, Rm Yield strength, Rp MPa 1470 MPa 1250 MPa 1400 MPa 1270 MPa 1100 MPa Effect of testing temperature on impact energy Charpy V specimens, short transverse direction. 4

5 Heat treatment SOFT ANNEALING Protect the steel and heat through to 820 C. Cool in the furnace at 10 C per hour to 650 C, then freely in air. STRESS RELIEVING After rough machining, the tool should be heated through to 650 C, holding time 2 hours. Cool slowly to 500 C, then freely in air. HARDENING Preheating temperature: C, normally in two preheating steps Austenitising temperature: C Temperature C Soaking time minutes Hardness before tempering ±2 HRC ±2 HRC Soaking time = Time at hardening temperature after the tool is fully heated through. Protect the part against decarburisation and oxidation during hardening. QUENCHING MEDIA High speed gas/circulating atmosphere Vacuum (high speed gas with sufficient positive pressure. An interrupted quench is recommended for distortion control, or when quenching cracking is a concern. Martempering bath or fluidised bed at 550 C Martempering bath or fluidised bed at approx C Warm oil, approx. 80 C Note 1: Temper the tool as soon as its temperature reaches C. Note 2: In order to obtain the optimum properties for the tool, the cooling rate should be as fast as possible while maintaining an acceptable level of distortion. TEMPERING Choose the tempering temperature according to the hardness required by reference to the tempering graph. Temper at least three times for die casting dies, and at least twice for forging and extrusion tools. The tool should be cooled to room temperature between tempers. The lowest tempering temperature which should be used is 600 C. The minimum holding time at tempering temperature is 2 hours. To avoid temper brittleness, do not temper in the range C. Tempering graph Hardness, retained austenite and grain size as functions of austenitising temperature Air cooling of specimens 25 x 25 x 40 mm. Larger sections, which contain bainite after hardening, are characterised by a lower initial hardness and displacement of the secondary hardening peak to higher temperatures. During overtempering, however, the curves are more or less identical from about 45 HRC down, irrespective of section size. 5

6 Approximate impact strength at different tempering temperatures Longitudinal specimens, heat treated after machining. DIMENSIONAL CHANGES DURING HARDENING AND TEMPERING During hardening and tempering, the die is exposed to thermal as well as transformation stresses. These stresses will inevitably result in dimensional changes, and in some cases, distortion. It is therefore recommended to always leave a machining allowance during toolmaking prior to hardening. Normally the size in the largest direction will shrink and the size in the smallest direction might increase but, this is also a matter of the die size, the die design as well as the cooling rate after hardening. For QRO 90 Supreme bars, it is recommended to leave a machining allowance of 0.3% of the dimensions in length, width and thickness. Tempering within the range C is normally not recommended due to the reduction in toughness properties. CCT graph Austenitising temperature C. Holding time 30 minutes. 6

7 Machining recommendations The cutting data below are to be considered as guiding values and as starting points for developing your own best practice. MILLING Face and square shoulder milling Condition: Soft annealed condition ~180 HB TURNING Cutting data parameters Cutting speed (v c m/min Feed (f mm/r Depth of cut (a p mm Carbide designation ISO High speed steel DRILLING Drill diameter mm Turning with carbide Rough turning High speed steel twist drill Cutting speed (v c m/min Fine turning Turning with HSS Fine turning P20 - P30 Coated carbide P10 - P20 Coated carbide or cermet Feed (f mm/r * Cutting data parameters Cutting speed (v c m/min Feed (f z mm/tooth Depth of cut (a p mm Carbide designation ISO End milling Cutting data parameters Cutting speed (v c m/min Feed (f z mm/tooth Rough milling Milling with carbide Fine milling P20 - P40 Coated carbide Solid carbide Type of end mill Carbide indexable insert P10 - P20 Coated carbide or cermet High speed steel * * Carbide designation ISO P20 - P30 Coated carbide * * For coated HSS drill, v c = m/min 1 For coated HSS end mill, v c = m/min 2 Depending on radial depth of cut and cutter diameter Carbide drill Cutting data parameters Cutting speed (v c m/min Feed (f mm/r Indexable insert Type of drill Solid carbide Brazed carbide GRINDING Wheel recommendation Type of grinding Face grinding straight wheel Face grinding segments Soft annealed condition A 46 HV A 24 GV Hardened condition A 46 HV A 36 GV Cylindrical grinding A 46 LV A 60 KV Internal grinding A 46 JV A 60 IV Profile grinding A 100 LV A 120 JV 1 Drill with internal cooling channel and brazed carbide tip 2 Depending on drill diameter 7

8 Surface treatment NITRIDING AND NITROCARBURISING Nitriding and nitrocarburising result in a hard surface layer which is very resistant to wear and erosion. The nitrided layer is, however, brittle and may crack or spall when exposed to mechanical or thermal shock, the risk increases with increasing layer thickness. Before nitriding, the tool should be hardened and tempered at a temperature at least C above the nitriding temperature. Nitriding in ammonia gas at 510 C, or plasma nitriding in a 75% hydrogen/25% nitrogen mixture at 480 C, both result in a surface hardness of about 1000 HV 0.2. In general, plasma nitriding is the preferred method because of better control over nitrogen potential; in particular, formation of the so-called white layer, which is not recommended for hot work service, can readily be avoided. However, careful gas nitriding can give perfectly acceptable results. QRO 90 Supreme can also be nitrocarburised in either gas or salt bath. The surface hardness after nitrocarburising is HV 0.2. Depth of nitriding Electrical discharge machining If EDM is performed in the hardened and tempered condition, the EDM d surface is covered with a resolidified layer (white layer and a rehardened and untempered layer, both of which are very brittle and hence detrimental to the tool performance. When a profile is produced by EDM, it is recommended to finish with fine-sparking, i.e., low current, high frequency. For optimal performance, the EDM d surface should be ground/polished to remove the white layer completely. The tool should then be retempered at approx. 25 C below the highest previous tempering temperature. Welding There is a general tendency for tool steel to crack after welding. When welding is required, take proper precautions with regards to joint preparation, filler material selection, preheating, welding procedure and postweld heat treatment to ensure good welding results. If the tool is to be polished or photo-etched, it is necessary to work with an electrode type of matching composition. Process Gas nitriding at 510 C Plasma nitriding at 480 C Nitrocarburising in gas at 580 C in salt bath at 580 C Time h Surface hardness HV Depth* mm * Nitriding depth is the distance from the surface where hardness is 50 HV higher than the matrix hardness Welding method TIG MMA Preheating temp ºC ºC Filler material QRO 90 TIG-WELD QRO 90 WELD Maximum interpass 475ºC 475ºC temp. 2 Postweld cooling Hardness after welding 20-40ºC/h for the first 2 hours, then freely in air < 70ºC HRC HRC Heat treatment after welding Nitriding to case depths >0.3 mm is not recommended for hot work applications. It should be noted that QRO 90 Supreme exhibits better nitridability than AISI H13. For this reason, the nitriding times for QRO 90 Supreme should be shortened in relation to H13, otherwise there is considerable risk that the case depth will be too great. QRO 90 Supreme can be nitrided in the soft annealed condition. The hardness and depth of case will, however, be reduced somewhat in this case. Hardened condition Soft annealed condition Temper 10-20ºC below the original tempering temperature. Soft anneal according to the Heat treatment recommendation. 1 Preheating temperature must be established throughout the tool and must be maintained for the entire welding process, to prevent weld cracking. For hardened and tempered tool, the actual preheat temperature used is typically lower than the original tempering temperature to prevent a drop in hardness. 2 The temperature of the tool in the weld area immediately before the second and subsequent pass of a multiple pass weld. When exceeded, there is a risk of distortion of the tool or soft zones around the weld. 8

9 Further information For further information, i.e., steel selection, heat treatment, application and availability, please contact our ASSAB office nearest to you. Relative comparison of ASSAB hot work die steels QUALITATIVE COMPARISON OF CRITICAL DIE STEEL PROPERTIES ASSAB grade Temper resistance Hot yield strength Creep strength Coefficient of thermal expansion Heat conductivity Ductility ALVAR 14 ASSAB M ASSAB 8407 SUPREME DIEVAR HOTVAR QRO 90 SUPREME QUALITATIVE COMPARISON OF RESISTANCE TO DIFFERENT DIE FAILURES ASSAB grade Heat checking Gross cracking Hot wear / Erosion Plastic deformation Corrosion (Al ALVAR 14 ASSAB M ASSAB 8407 SUPREME DIEVAR HOTVAR QRO 90 SUPREME 9

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11 QRO 90 SUPREME Ningbo ASSAB Tooling Technology (Ningbo Co., Ltd. Tel : Fax: info.ningbo@assab.com Cikarang* PT. ASSAB Steels Indonesia Tel : Fax: / info.cikarang@assab.com MALAYSIA Kuala Lumpur - Head Office ASSAB Steels (Malaysia Sdn. Bhd. Tel : Fax: /55 info.kualalumpur@assab.com Tel : Jiangxi* ASSAB Tooling (Dong Guan Co, Ltd., Jiangxi Branch Tel : Fax : info.jiangxi@assab.com 11

12 Choosing the right steel is of vital importance. ASSAB engineers and metallurgists are always ready to assist you in your choice of the optimum steel grade and the best treatment for each application. ASSAB not only supplies steel products with superior quality, we offer state-of-the-art machining, heat treatment and surface treatment services to enhance steel properties to meet your requirement in the shortest lead time. Using a holistic approach as a one-stop solution provider, we are more than just another tool steel supplier. ASSAB and Uddeholm are present on every continent. This ensures you that high-quality tool steels and local support are available wherever you are. Together we secure our position as the world's leading supplier of tooling materials. For more information, please visit