KLINGER Ballostar KHE: This ball valve offers more

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1 KLINGER Ballostar KHE Split body ball valve DN (1/2 ) 0 ( ) Edition 10 Tel. + (0) Fax + (0) Web:

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3 KLINGER Ballostar KHE: This ball valve offers more The design of the sealing systems Page The functional principle of the seat sealing system Page 5 The advantages of a unique sealing system and a modular construction design What else a ball valve has to offer Page 6 7 The application limits of stuffing box and sealing elements Page 9 Define the field of application of your valve The Pressure-Temperature-Diagrams optimize the efficiency of the ball valve Page 10 1 Material overview and flow characteristic values Page 1 KHE-FK, EN type series, short design Page KHE-FL, EN type series, long design Page The technical details of the ball valve types at one glance KHE-CL, ANSI type series Page 17 Spare parts, accessory and special types Page Your actuator will appreciate the low torque Page A safe way to choose your actuator Our contribution to fluid safety Page The table of chemical resistance

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5 The functional principe of the seat sealing system Basically the Ballostar KHE ball valve can be pressurised in both flow directions. In consequence of the different design of the sealing systems two operating conditions depending on the mounting direction are possible: F M F V F M1 F M1 F V F P F P Flow direction of fluid Mounting direction: flange end piece upstream If the flange end piece is mounted upstream, the fluid pressure (characterized by force F M) presses the ball to the downstream situated sealing ring (F P). The pre-stressed, elastic sealing element (F V) located upstream, presses against the ball too. The elastic sealing element is additionally effected by the fluid pressure (F M1), which leads to an increase of the force effect onto the ball and simultaneously means a stress relief for the diaphragm spring. The elasticity of the KLINGER sealing system continuously provides two sealing areas in the bore. Therefore we recommend this situation of installation as preferred mounting direction for standard applications. Additionally this direction is marked with an arrow on the valve body. Mounting direction: body flange upstream F V If the body flange is mounted upstream, the pressure of the fluid (F M) takes effect against the spring force (F V) of the downstream located elastic sealing element. F V F V - F M F P F P F M If the pressure of the fluid (F M) is higher than the spring force (F V) of the sealing element, the ball lifts from the sealing ring. The presure of the ball, which acts against the downstream sealing element rises and it takes over the sealing function. Flow direction of fluid If the differential pressure is low, the spring force of the sealing element is high enough to press the ball against the sealing ring too (F P=FV-F M). A second sealing area is created and enable an outstanding effective sealing system. In the interest of technical progress designs and dimensions are subjected to modification. 5

6 To ensure it can cope with different needs and is fit to face any application, the KLINGER Ballostar KHE ball valve satisfies with a modular system of stuffing boxes and sealing elements. CE-Marking Due to the Conformity with Pressure Equipment Directive 97/2/EC KLINGER Fluid Control is authorized to issue the CE-Marking. It is applied on each Ballostar ball valve to symbolize our high standard of quality. Anti-static as standard As standard, the KLINGER Ballostar KHE is equipped with an antistatic device according to ISO 7121 or EN 19. Antistatic disc Antistatic ball* * beginning with DN Flow of discharge Fire safety Already in our standard version the requirements of DIN EN ISO 1097 are clearly fulfilled. The Fire-safe test according to EN ISO 1097 are certified by Lloyd's. Lever stop unit The functions of the lever Both lever stop and interlocking device are standard features. A hexagon socket screw defines the end position. The usage of a screw or a padlock makes it possible to connect lever and body of the ball valve. It's the easiest way to prevent unauthorised or unintentional operation. Lever interlocking device 6

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8 The ball valves are by default equipped with the stuffing box " labyrinth and the sealing element "KFC 25" as standard. The other versions listed may be ordered optionally when placing the order. Fluids Conditions of use Approvals and certificates Water/hot water Mineral oil Heat transfer oil Liquid gas/low temperature Saturated steam Misc. gases Vacuum Hot steam (max. 00 C) Standard application High no. of cycles Frequent temp. changes High temperature Chemical industry Abrasive fluids EN 177 EN 111 Fire Safe EN ISO 1097 EN ISO resp. VDI 2 Stuffing box LABYR. labyrinth Stuffing box VIT. Viton* Stuffing box GRAF. labyrinth recommended less suitable not recommended * with O-Rings

9 Operational areas of stuffing box, sealing ring and -element Sealing ring/ -element KFC (Fire Safe) Sealing ring/ -element PTF Sealing ring/ -element M Metal * * special types In the interest of technical progress designs and dimensions are subjected to modification. 9

10 Pressure and temperature limits of KHE ball valves made of carbon steel P/T-diagrams are an important tool to visualise the application field of a ball valve. The strengthness of the body material restricts and standardises the application limits of pressure and temperature. A general rule for valve bodies consisting of steel: A decrease of operating pressure in the nominal pressure range means an increase in the field of applications in the temperature range. KHE-FK, KHE-FL PN DN Material: VIII PN DN Material: VIII KHE-FK PN DN - 0 Material: VIII Pressure [bar] (1bar = 0.1 MPa) -25 PN KFC Metal PN PN Temperature [ C] Pressure [bar] (1bar = 0.1 MPa) KFC 25 (Standard) -60 Temperature [ C] / Fire Safe Metal Sealing element and seat ring (Standard) Bolts A-70 Body hexagon Bolts / nuts. / Standard-bolts screws / nuts Bolts / nuts A-70 / A Labyrinth Compact Viton Stuffing box O-Ring ( Body gasket) Labyrinth (Standard) Viton FEPM Low Temperature 10 In the interest of technical progress designs and dimensions are subjected to modification.

11 Pressure and temperature limits of KHE ball valves made of stainless steel Additionally the influence of the body materials, the sealing materials and the screws on the range of application of the ball valve is clearly shown in the P/T-diagrams. Plot your operating point in the diagram fields to find out wether the safety margins meet your requirements or not. At the same time you can see which parameters have to be changed. Choosing your ball valve this way means optimizing the economy and safety of the valve. KHE-FK, KHE-FL PN DN Material: Xc PN DN Material: Xc KHE-FK PN DN - 0 Material: Xc Pressure [bar] (1bar = 0.1 MPa) -25 PN KFC Metal PN PN Temperature [ C] Pressure [bar] (1bar = 0.1 MPa) KFC 25 (Standard) Temperature [ C] 00 / Fire Safe Metal Bolts A-70 Labyrinth Compact Viton Sealing element and seat ring Body hexagon screws / nuts Stuffing box O-Ring ( Body gasket) (Standard) Bolts / nuts A-70 / A Labyrinth (Standard) Viton FEPM Low Temperature In the interest of technical progress designs and dimensions are subjected to modification. 11

12 Pressure and temperature limits of KHE ball valves made of carbon steel P/T-diagrams are an important tool to visualise the application field of a ball valve. The strengthness of the body material restricts and standardises the application limits of pressure and temperature. A general rule for valve bodies consisting of steel: A decrease of operating pressure in the nominal pressure range means an increase in the field of applications in the temperature range. KHE-CL Class NPS 1/2 - Material: VIII Class 00 NPS 1/2 - Material: VIII KHE-CL Class NPS 6 - Material: VIII Pressure [bar] (1bar = 0.1 MPa) Class 00 KFC Metal KFC 25 (Standard) 0 Pressure [bar] (1bar = 0.1 MPa) Class Class Temperature [ C] Temperature [ C] / Fire Safe Metal Bolts 19-B7 Bolts A-70 Labyrinth Compact Viton NPS = Nominal Pipe Size Sealing element and seat ring Body hexagon screws / nuts Stuffing box O-Ring ( Body gasket) (Standard) Bolts / nuts A19 B7 / A19 Bolts / nuts A-70 / A Labyrinth (Standard) Viton FEPM Low Temperature 12 In the interest of technical progress designs and dimensions are subjected to modification.

13 Pressure and temperature limits of KHE ball valves made of stainless steel Additionally the influence of the body materials, the sealing materials and the screws on the range of application of the ball valve is clearly shown in the P/T-diagrams. Plot your operating point in the diagram fields to find out wether the safety margins meet your requirements or not. At the same time you can see which parameters have to be changed. Choosing your ball valve this way means optimizing the economy and safety of the valve. KHE-CL Class 00 NPS 1/2 - Material: Xc KHE-CL Class Class NPS 1/2 - Material: Xc Pressure [bar] (1bar = 0.1 MPa) NPS 6 - Material: Xc Class 00 KFC Metal KFC 25 (Standard) 0 Pressure [bar] (1bar = 0.1 MPa) -25 Class Class Temperature [ C] Temperature [ C] / Fire Safe Metal Bolts A-70 Labyrinth Compact Viton NPS = Nominal Pipe Size Sealing element and seat ring Body hexagon screws / nuts Stuffing box O-Ring ( Body gasket) (Standard) Bolts / nuts A-70 / A Labyrinth (Standard) Viton FEPM Low Temperature In the interest of technical progress designs and dimensions are subjected to modification. 1

14 Material overview and flow characteristic values KLINGER material code m.c.* Body and end piece Internal parts Body colour VIII carbon steel without copper alloy parts black, phosphated Xc stainless steel stainless steel blanc pickled *m.c. = material code Flow characteristic values The coefficients quoted in the table can be used to calculate the right size or pressure drop of the KHE ball valves. Both the Zeta and K values are shown. KV values valid for water with a density of 0 kg/m. V DN NPS Zeta /2 / 1 1 1/ 1 1/ / Kv (m /h) In the interest of technical progress designs and dimensions are subjected to modification.

15 Split-body ball valves KHE Flanges acc. to EN / PN or PN, short design Materials: carbon steel, stainless steel KHE-FK G PN DN - Material VIII, Xc PN DN - 0 Material VIII, Xc h H Face-to-face dimensions acc. to EN 55-1, basic series Øk Ød Øg ØD h1 l *lz f b L L1 Ordering example: KHE-FK DN 25 PN VIII-KFC-Laby. Pressure range PN DN PN Body dimensions Flange dimensions Weight kg/piece d L1 L2 H G h1 D g f b k l lz* Pressure range PN * 2 DN PN * = Number of drilling holes * 2 = DN and DN 0: the flange dimensions of pressure stage PN are equal to the measurements of PN flanges Body dimensions Flange dimensions Weight kg/piece D L1 L2 H G h1 D g f b k l lz* Components and materials of standard type Pos Part Body Ball Operating stem Sealing ring Sealing element Supporting ring Slip ring Stuffing box nut Loading ring Belleville washer Fem. Supporting ring Antistatic disc Disc Stuffing box lamella Washer Washer End piece Sealing ring Stop Hand lever Heavy hex screw Heavy hex nut Material VIII * 1.10 SINT C K-Flon *) DN and DN 0: 1.01 Xc , K-Flon A-70 A In the interest of technical progress designs and dimensions are subjected to modification. All dimensions in mm.

16 Split-body ball valves KHE Flanges acc. to EN / PN or PN, long design Materials: carbon steel, stainless steel KHE-FL PN DN - Material VIII, Xc PN DN - Material VIII, Xc G Face-to-face dimensions acc. to EN 55-1, basic series h 11 7 H 1 1 Ød h1 Øg ØD Øk l *lz f Ordering example: KHE-FL DN 25 PN VIII-KFC-Laby. b L L1 Pressure range PN DN PN DN PN Body dimensions Flange dimensions Weight d L1 L2 H G h1 D g f b k l lz*1 kg/piece Pressure range PN * * = Number of drilling holes * 2 = DN and DN 0: the flange dimensions of pressure stage PN are equal to the measurements of PN flanges Body dimensions Flange dimensions Weight d L1 L2 H G h1 D g f b k l lz*1 kg/piece Components and materials of standard type Pos Part Body Ball Operating stem Sealing ring Sealing element Supporting ring Slip ring Stuffing box nut Loading ring Belleville washer Fem. Supporting ring Antistatic disc Disc Stuffing box lamella Washer Washer End piece Sealing ring Stop Hand lever Heavy hex screw Heavy hex nut Material VIII SINT C K-Flon Xc K-Flon A-70 A All dimensions in mm. In the interest of technical progress designs and dimensions are subjected to modification.

17 Split-body ball valves KHE Flanges acc. to ANSI B.5, Class /00 Materials: carbon steel, stainless steel KHE-CL G Class NPS 1/2 - Material: VIII, Xc Class 00 NPS 1/2 - Material: VIII, Xc h H Face-to-face dimensions acc. to ANSI B Øk Ød Øg ØD h1 l *lz Ordering example: KHE-CL NPS 1 Class 00 VIII-KFC-Laby. f b L L1 Pressure range Class NPS 1/ 2 / 1 1 1/ /2 6 NPS 1/ 2 / 1 1 1/ /2 Class Class Body dimensions d 1/ 2 / 1 1 1/ /2 6 1/ 2 / 1 1 1/ / * 1 = Number of drilling holes Body dimensions Pressure range Class 00 d Flange dimensions h1 D k l lz* Flange dimensions L1 L2 H G g f b Weight L1 L2 H G h1 D g f b k l lz* 1 kg/piece Weight kg/piece Components and materials of standard type Pos Part Body Ball Operating stem Sealing ring Sealing element Supporting ring Slip ring Stuffing box nut Loading ring Belleville washer Fem. Supporting ring Antistatic disc Disc Stuffing box lamella Washer Washer End piece Sealing ring Stop Hand lever Heavy hex screw Heavy hex nut *) DN 6 and DN : 0 Material VIII Xc WCB * 0F SINT C9 01 K-Flon WCB 01 B7 2H CFM 01 K-Flon CFM 10 A-70 A In the interest of technical progress designs and dimensions are subjected to modification. All dimensions in mm. 17

18 Spare parts, accessories and special designs KLINGER Ballostar KHE ball valves are maintenance-free! Spare parts: The modular construction design of the ball valve makes it easy to change components, which are damaged because of wear out or corrosion. The installation of original KLINGER spare parts enables the original quality of the valve, even after years of operation. Spare parts: sealing ring, sealing element and washers for the labyrinth stuffing box The modular system of the valve components also ensures the technical upgrading or adaption to special requirements. For example it is possible to replace a KFC-sealing element with a metal-sealing element. For detailed information feel free to contact our sales team. Standard type of spare part ball Special designs Our customers and their needs are in center of attention. In close cooperation innovative and tailor-made solutions are developed to fulfil the specified assignments. Our main criterion is to achieve customer satisfaction: H= KLINGER Ballostar KHE with operating stem extension and protection pipe Among other things we offer the following special designs and equipment: Vacuum application Valve for gas application (sealing of stuffing box with O-rings) Metal sealing element for abrasive medium Operating stem extension, optional with protection pipe (standard length mm) Mounting kits (bracket and coupling) used as connection element between top flange and actuator. In the interest of technical progress designs and dimensions are subjected to modification.

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20 The way to the right actuator Choice of actuator Torques of the various seals 1 Size NPS DN inch mm 1/2 / / 2 1 1/ / " " 0 2 Size NPS DN inch 1/2 / 1 1 1/ 1 1/ /2 5 6" " mm KFC Differential pressure (bar) Class 25 0 Torque Nm Differential pressure (bar) Class 25 0 Torque Nm Class Class Torque [Nm] Remote Control, double-acting actuator A 0 10 KLINGER recommends to use a factor of 1.5, i.e. plus % for standard calculations.,5,5 5 5,5 6 Transfer the design torque and the control pressure to obtain the working pont A. Now you choose the actuator with the next higher torque. In this case it is RC 20-DA. Size NPS DN inch mm 1/2 / / 2 1 1/ / Metal Differential pressure (bar) Class 25 0 Torque Nm Class Important information: Please note, that KLINGER Ballostar KHE ball valves can be equipped with various types of gears and actuators from other manufacturers! In the interest of technical progress designs and dimensions are subjected to modification.

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28 KLINGER product range Product range Ballostar KHA -piece ball valve made of grey cast iron, steel and stainless steel Ballostar KHI 2-piece ball valve with trunnion mounted ball, made of grey cast iron, steel and stainless steel Ballostar KHE 2-piece ball valve with floating ball, made of steel and stainless steel Monolith KHO One-piece fully welded ball valve made of casted steel KLINGER Monoball One-piece ball valve made of steel KLINGER Ball-o-top Brass ball valves Piston valves KVN made of grey cast iron, nodular cast iron, steel and stainless steel KLINGERMATIC Actuator for piston valves and ball valves Reflex and transparent gauge glasses Circular sight-glasses AB cocks Packing-sleeve cocks and pressuregauge cocks in brass, steel or stainless steel K R ey role L E ink I N G outine nnovation avigation rowth fficiency KLINGER Fluid Control GmbH A-252 Gumpoldskirchen, Austria Postfach 19, Am Kanal 10 Tel. + (0) Fax + (0) office@klinger.kfc.at KHE eng 10/10

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