DOMO ENGINEERING PLASTICS IN CHEMICALS WE TRUST.
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1 DOMO ENGINEERING PLASTICS IN CHEMICALS WE TRUST. 1
2 A business unit of DOMO Chemicals THE STRENGTH OF CHEMICALS Private family owned business > Long term vision Back up integrated into the entire Nylon 6 chain > Integration Global presence > Global Continuous investments in innovation capabilities > Innovative Focus on durable and strong partnerships > Trust Positive, focused and fast > Agility Sustainable driven company > Sustainability DOMO Chemicals at a glance Turnover: > 1Billion $ Employees: 900 Capacities: 700,000 ton products Global presence IN CHEMICALS WE TRUST.
3 DOMO Chemicals Global presence Mumbai (India) Engineering Plastics
4 DOMO Chemicals BU Nylon & Inermediates BU Engineering Plastics Plastics BU Nylon Film Chemicals BU Trading & Distribution Advanced Petrochemical Co (Saudi Arabia) Participations Infraleuna (Germany)
5 DOMO EP - Integration Fact & Figures Leuna site Since 1994: > 600 M investments Employees: 530 Yearly Capacities: 170Kt Caprolactam 110Kt Polyamide Site surface: 13 M m2 Production of raw materials on Leuna production site
6 DOMO EP - Sustainability HSEQ integrated management system Safety Management BS OHSAS SAFETY = priority People Environment ISO Minimum environmental impact Quality ISO 9001 / 2008 Secure efficiency & quality of work, products and services Planet Quality ISO/TS Quality management system/ for Premnitz plant only Product Energy Management DIN EN Optimise use of natural resources
7 DOMO Engineering Plastics The strength of DOMO Engineering Plastics PA6 and PA 6.6 compounds for IM; BlowM; Extr.,RM Strong Integrated position Global supply and service Extensive product range (DOMAMID PA6 & PA 6.6, PP, PPA and PPS) Leader in sustainable compounds (ECONAMID PA6 & PA 6.6) Customization capabilities Flexibility by complementary compounding facilities DOMO EP at a glance Turnover: 130M Employees: 200 Capacities: ton products Production units : Germany (Premnitz), Italy (Arco), USA (Buford), China (Jiaxing) Our GROUP
8 Use Temperature Performance Properties up to 250 C PBI PI PAI PEK PEEK LCP Ultra Polymers up to 240 C PSU PEI PES PPSU PPA PCT PPS PA46 PAA High Performance Polymers up to 190 C PC PPE TPU ETPU PA6 PA66 Specialty PA PBT PET PEN POM Engineering Polymers up to 90 C ABS PMMA CPVC COC PVDF Mid-Performance Polymers PS SAN PVC HIPS PP LLDPE LDPE HDPE Commodity Polymers Amorphous Semi-Crystalline Chemical Resistance
9 DOMAMID HT High temperature Nylon compounds PA6 PA6.6 (Filled, GF reinforced and Impact modified) Higher long term heat performances Continuous service temperature up to 190 C Excellent aesthetics Weldable Improved flow ability In accordance to main OEM standards in automotive Most common applications Air intake manifolds Handle Dip stick (Oil) Oil filler cap AUTOMOTIVE AGRICULTURAL ENGINES
10 DOMAMID XS High stiffness Nylon compounds PA6.6 / PA6 / PA6T % glass fibre reinforced Very high stiffness & strength Excellent vibration resistance Low moisture absorption Very low warpage Very low creep UV resistance Most common applications Automotive exterior parts Furniture Metal replacement AUTOMOTIVE FORNITURE INDUSTRIAL
11 11
12 ECONAMID - Quick LCA 14 Global warming potential (kgco2-eq) Aluminium * ECONAMID 6 PA6 Virgin ECONAMID 6.6 PA6.6 Virgin unfilled GF aluminium unfilled GF 12
13 ECONAMID - Quick LCA Gross Energy Requirements (MJ-eq) PA6 Feedstock PA6.6 Feedstock Aluminium* ECONAMID 6 ECONAMID 6 GF PA6 Virgin unfilled PA6 Virgin GF ECONAMID 66 ECONAMID 66 GF PA6.6 VirginPA6.6 Virgin unfilled GF 13
14 ECONAMID - Quick LCA Total Resources (Kg) Aluminium * ECONAMID 6 PA6 Virgin ECONAMID 6.6 PA6.6 Virgin unfilled GF aluminium unfilled GF 14
15 ECONAMID - Environmental Benefit 15
16 ECONAMID - Automotive scenario Assuming that... Every produced car contains about 15kg of polyamide That these15kg are all 30 glass fiber reinforced The mix of PA6 and PA6.6, respectively, 60% and 40% 16
17 ECONAMID - Automotive scenario For each Replaced with ECONAMID - 5,6 kg CO2 Eq 17
18 ECONAMID - Automotive scenario For each Replaced with ECONAMID - 84 kg CO2 Eq 18
19 ECONAMID - Automotive scenario For each 25Kg bag replaced with ECONAMID kg CO2 Eq 19
20 Scenario Automotive For all 20,000,000 Produced every year in India kt CO2 Eq 20 6/11/2015
21 ECONAMID Production Cycle UP STREAM PA6 AND PA6.6 FIBRE AND YARN PRODUCTION CORE ECONAMID ENGINEERING PLASTICS DOWN STREAM INJECTION/EXTRUSION MOULDING AUTOMOTIVE Waste collection storing and preparation Regeneration Compounding Low properties fluctuation Wide product range E&E BUILDING & CONSTRUCTION SPORT & LEISURE 21
22 ECONAMID Supply chain integration
23 ECONAMID - Production ECONAMID DIRECT EXTRUSION ECONAMID 2 STEPS Fibre bobbin Fibre waste (bales or box) Extruders 9-10 Extruders 1-6 Bobbin cutter Shear Direct launch to extruders Mills Extrusion line 8 semifinished Big bags storage
24 ECONAMID Conclusion: The life cycle assessment confirms significant benefits for the environment while maintaining high quality and performance. ECONAMID is the environmentally friendly and cost-effective solution for your application. 24
25 ECONAMID - Product Range Unfilled Filled Glass fiber reinforced Impact Modified Unfilled Filled Glass fiber reinforced Impact Modified Glass fiber reinforced Halogen and phosphorus free Halogen and phosphorus free Red phosphorus based 25
26 ECONAMID ORO 100% from film feedstock Glass fibre reinforced PA6 compounds Excellent mechanical properties REACH & RoHS compliance High quality consistency Available natural and coloured Titanium free 26
27 ECONAMID ORO High performance and color choice Tensile Modulus Comparing these characteristics with standard rpa6 and DOMAMID GR ranges, a consistent increase in mechanical performance is more than evident. Yellow Index Tensile Strenght A big step ahead has been made also in color choice development. ECONAMID ORO will be available especially in natural color. Spiral Fluidity Charpy Typical film higher viscosity makes it particularly effective for high thickness applications. MVR DOMAMID 6G30 DOMAMID 6G30 GR900 ECONAMID 6G30 FL ECONAMID ORO 6G30 27
28 ECONAMID Grades comparison Material DOMAMID 6G30 DOMAMID 6G30GR900 ECONAMID 6G30FL ECONAMID ORO 6G30 Recycled content 0 % 50 % 100 % 100 % Tensile Modulus 9500 MPa 9300 MPa 9100 MPa 9500 MPa Tensile Strenght 180 MPa 170 MPa 165 MPa 185 MPa Charpy Unnotched 15 kj/m2 9 kj/m2 7 kj/m2 15 kj/m2 MVR (275 C - 5 kg) 45 cm3/10min 48 cm3/10min 51 cm3/10min 35 cm3/10min Spiral Fluidity 20 cm 22 cm 25 cm 15 cm Yellow Index
29 ECONAMID Flame Retardants: Grades comparison Material DOMAMID 6G30V0EF ECONAMID 6G30 V0EF DOMAMID 66G25 V0P 1003 DOMAMID 66G25 V0P 1003 A ECONAMID 66G25V0P Colour All colours Black Nat/Black Nat/Black Black Tensile modulus (MPa) Tensile stress at break (MPa) Charpy unnotched (kj/m2) Flammability (UL94) V0 V0 V0 V0 V0 GWFI ( C) 960 C 960 C 960 C 960 C 960 C GWIT ( C) 750 C 750 C 775 C 775 C 775 C Burning rate (mm/min) <100 <100 <100 <100 <100 29
30 30
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