Cutting Tools for Steels. Featuring coolant-fed premium cobalt taps

Transcription

1 Cutting Tools for Steels Featuring coolant-fed premium cobalt taps

2 Threading Coolant Fed Cobalt Taps 2B class of fit, ANSI shank and overall length Green color ring for easy identification Form C, Semi-Bottoming Series #395 (UNC TiN), #3955 (UNF TiN) UNC UNF /-20 /-28 3 H/H /6-8 5/6-2 3 H/H H5/H /6-7/ H5/H6.3 /2-3 / H5/H H5/H /-0 3/-6 H5/H Coolant fed taps can dramatically increase tool life and improve thread quality in many applications. The axial coolant duct design helps flush chips away from the cutting edge, which reduces the frequency of chip binding and extends tool life. Thread quality is also enhanced as chips are cleanly ejected from the cutting area and cannot score existing threads. Minimal coolant pressure is required, with higher coolant pressures delivering optimum performance. Axial coolant fed tap for improved chip evacuation 0 helix, form C 2-3 thread chamfer lead TiN coated for extended tool life Premium Cobalt Plug Taps 2B class of fit, ANSI shank and overall length Green color ring for easy identification Form B, Plug Tap Series #396 (UNC TiN), #397 (UNF TiN) Series #396 (UNC TiCN), #397 (UNF TiCN) UNC UNF H2/H H2/H H2/H H2/H H3/H H3/H H3/H H3/H 5.86 /-20 /-28 3 H/H /6-8 5/6-2 3 H/H H5/H /6-7/ H5/H6.3 /2-3 /2-20 H5/H H5/H /-0 3/-6 H5/H /8-9 7/8- H6/H H6/H /-7 /-2 H7/H /2-6 /2-2 5 H7/H To order: Series number + order code, example: Through hole plug tap Form B thread chamfer lead Precision-ground flute form Oversized H7 and H and STI style tap series also available Series 395 (Metric TiN) Series 395 (Metric TiCN) Metric M2 X D2/D M3 X D2/D M X D3/D.000 M5 X D3/D M6 X.00 3 D/D M8 X.25 3 D/D M0 X.50 3 D/D M2 X.75 D5/D M X 2.00 D5/D6.000 M6 X 2.00 D6/D M8 X 2.50 D6/D M20 X 2.50 D6/D Series 3973 (Metric Fine TiN) Metric Fine M8 X.00 3 D/D M0 X.00 3 D/D M0 X.25 3 D/D M2 X.00 D/D M2 X.25 D/D M2 X.50 D5/D M X.25 D/D5.006 M X.50 D/D5.007 M6 X.50 D/D M8 X.50 D/D M20 X.50 D6/D Recoended Tapping Speeds - Steels Material Hardness SFM HRC Brinell Bright finish Hard coated < 25 < < 30 < < 35 < Refer to 2009 tap catalog for speeds if tapping stainless or tool steels. Suggested tap cutting fluid for steel is a sulpher-based oil. Dry tapping is not recoended. Material group Unalloyed case hardened steels Alloyed case hardened steels Alloyed heat-treatable steels Examples 005, 006, 008, 009, 00, 0, 02, 03, 05, 06, 07, 08, 09, 020, 02, 022, 023, 025, 026, 029, 030, 033, 035, 037, 038, 039, 00, 02, 03, 0, 05, 06, 09, 050, 053, 055, 059, 060, 06, 065, 069, 070, 07, 07, 075, 078, 080, 08, 085, 086, 090, , 252, 255, 257, 35, 320, 325, 3220, 332, 336, 3325, 02, 023, 02, 027, 028, 8, 9, 25, 37, 320, 9, 22, 27, 608, 65, 67, 620, 62, 626, 78, 720, 85, 87, 820, 505, 55, 57, 520, 65, 68, 620, 625, 85, 865, 867, 8620, 8622, 8625, 8627, 8720, 8822, 930, 935, , 335, 30, 35, 230, 30, 35, 350, 3230, 320, 3335, 330, 335, 350, 032, 037, 063, 30, 35, 37, 0, 2, 5, 7, 50, 6, 337, 30, 60, 505, 506, 5060, 530, 532, 535, 50, 55, 557, 550, 555, 560, 630, 635, 60, 65, 650, 70, 65, 650, 70, 8630, 8632, 8635, 8637, 860, 862, 865, 8650, 8650, 8660, 8735, 870, 872, 9250, 925, 9255, 9260, 9262, 980, 9850 Nitriding steels 32, 37, 38, 39, 0,,, 5, 6, 5

3 Premium Cobalt Bottoming Taps 2B class of fit, ANSI shank and overall length Green color ring for easy identification Form C, Semi-Bottoming Series #3922 (UNC TiN), #3923 (UNF TiN) Series #399 (UNC TiCN), #3950 (UNF TiCN) 0 helix, Form C 2-3 thread chamfer lead Precision-ground flute form TiN or TiCN coated, semi-bottoming tap Oversized H7 and H and STI style tap series also available with TiN coating UNC UNF H2/H H2/H H2/H H2/H H3/H H3/H H3/H H3/H 5.86 /-20 /-28 3 H/H /6-8 5/6-2 3 H/H H5/H /6-7/ H5/H6.3 /2-3 / H5/H H5/H /-0 3/-6 H5/H /8-9 7/8- H6/H H6/H /-7 /-2 H7/H /2-6 /2-2 6 H7/H Series #392 (Metric TiN) Series #398 (Metric TiCN) Metric M2 X D2/D M3 X D2/D M X D3/D.000 M5 X D3/D M6 X.00 3 D/D M8 X.25 3 D/D M0 X.50 3 D/D M2 X.75 3 D5/D M X D5/D6.000 M6 X 2.00 D6/D M8 X 2.50 D6/D M20 X 2.50 D6/D Series #397 (Metric Fine TiN) Metric Fine M8 X.00 3 D/D M0 X.00 3 D/D M0 X.25 3 D/D M2 X.00 3 D/D M2 X.25 3 D/D M2 X.50 3 D5/D M X.25 3 D/D5.006 M X.50 3 D/D5.007 M6 X.50 D/D M8 X.50 D/D M20 X.50 D6/D Form E, Full Bottoming Series #3977 (UNC TiN), #3978 (UNF TiN) UNC UNF H2/H H2/H H2/H H2/H H3/H H3/H H3/H H3/H 5.86 /-20 /-28 3 H/H /6-8 5/6-2 3 H/H H5/H /6-7/ H5/H6.3 /2-3 / H5/H /6-2 9/6-8 3 H5/H H5/H /-0 3/-6 H5/H /8-9 7/8- H6/H H6/H /-7 /-2 H7/H /2-6 /2-2 6 H7/H To order: Series number + order code, example: helix, Form E.5-2 thread chamfer lead TiN coated for added tool life Series #3976 (Metric TiN) Metric M2 X D2/D M3 X D2/D M X D3/D.000 M5 X D3/D M6 X.00 3 D/D M8 X.25 3 D/D M0 X.50 3 D/D M2 X.75 3 D5/D M X D5/D6.000 M6 X 2.00 D6/D M8 X 2.50 D6/D M20 X 2.50 D6/D Guhring Tap Compass Guhring has marked its standard tap series with color rings to help you quickly and confidently choose the correct tool for the job. Each ring relates to the unique machining behaviors of different materials as dictated by their type and condition. Green ring taps are your first choice for steel. Your full-line Guhring High-Performance Tap catalog has further information on this user-friendly color ring material identifer system.

4 Threading Premium Cobalt Thread Forming Taps 2BX class of fit, ANSI shank and overall length For blind or through hole applications Form C, Semi-Bottoming Series #390 (UNC TiN), #39 (UNF TiN) Series #393 (UNC TiCN), #39 (UNF TiCN) Form C 2-3 thread chamfer lead TiCN or TiN coated thread forming tap Premium M35 cobalt substrate Optimized surface finish for long life Lubricant grooves across the threads UNC UNF -0-8 H/H H/H H5/H H5/H H6/H H6/H /-20 /-28 H7/H /6-8 5/6-2 5 H8/H H8/H /6-7/ H9/H0.3 /2-3 / H0/H H/H /-0 3/-6 7 H2/H Series #3939 (Metric TiN) Series #392 (Metric TiCN) Metric M X 0.70 D6/D7.000 M5 X 0.80 D7/D M6 X.00 D8/D M8 X.25 5 D9/D M0 X.50 5 D0/D M2 X.75 5 D/D M X D3/D.000 M6 X D3/D Series #3975 (Metric Fine TiN) Metric M8 X.00 5 D7/D M0 X.00 5 D7/D M0 X.25 5 D7/D M2 X.00 5 D7/D M2 X.25 5 D7/D M2 X.50 5 D8/D M X.25 5 D9/D0.006 M X.50 5 D0/D.007 M6 X.50 5 D0/D Form E, Full Bottoming Tap Series #3959 (UNC TiN), #3972 (UNF TiN) UNC UNF H/H H5/H H5/H H6/H7.826 /-20 /-28 H7/H /6-8 5/6-2 5 H8/H H8/H /6-7/ H9/H0.3 /2-3 / H0/H H/H To order: Series number + order code, example: Form E.5-2 thread chamfer lead TiN coated thread forming tap Series #3979 (Metric TiN) Metric M2 X D5/D M3 X 0.50 D5/D M X 0.70 D6/D7.000 M5 X 0.80 D7/D M6 X.00 D8/D M8 X.25 5 D9/D M0 X.50 5 D0/D M2 X.75 5 D/D Tap Operating Parameters Recoended Form Tapping Speeds - Steels Material Hardness HRC Brinell Nitrided SFM Hard coated -- < < 20 < < 25 < < 30 < < 35 < Refer to 2009 tap catalog for speeds if tapping stainless or tool steels. Form tapping has many advantages over traditional cut tapping, and is well-suited for steel applications. A formed thread (sometimes referred to as a rolled form ) is a stronger thread than a cut thread. The flanks of the thread have an excellent surface finish and the form tapping operation is actually faster than a cut thread. Additionally, Guhring form taps incorporate premium base material with a superior post polished surface finish for added tool life and superior thread quality. Surface of a conventional form tap Optimised surface of a Guhring form tap

5 Drilling Series 277 (3xD), 279 (5xD), 0 (7xD) RT 00 X Carbide Drills High penetration, self-centering 0º X point nano-firex coated Reinforced straight shank Coolant through the tool Specialized facet-style self-centering point geometry Promotes free cutting action, controlled chip formation New edge preparation technology creates ultra-precision cutting edge Produces more accurate and consistent finish hole sizes Guhring s own DK 60 UF ultra-fine grain carbide substrate Grain size /5th the size of traditional P0 grades, allows for sharper cutting edges and greater transverse rupture strength Unique cutting edge and flute profile geometry Creates short, manageable chips which are easily evacuated, enabling higher penetration rates, eliminates peck cycle in most operations nano-firex heat- and wear-resistant PVD coating Micro-thin film multilayer coating can operate at temps beyond 70 F Dec. Fract. Wire / letter length / / / / / / / / Dec. Fract. Wire / letter length / E F /6 H I /32 K / / P / / / U

6 Drilling Dec. Fract. Wire / letter length W / / / / / / / / / To order: Series number + size, example: Dec. Fract. Wire / letter length / / / / / / / / / / / / / / Drill Operating Parameters Drill Series 277, Feed Rate - IPR Material group Hardness SFM /8 in. / in. in. /2 in. in. 3/ in. in Coon structural steels 00 Bhn > Bhn Free-cutting steels 2 Rc >2-30 Rc Unalloyed heat-treatable steels 6 Rc Rc Rc Alloyed heat-treatable steels 2-30 Rc >30-38 Rc Unalloyed case hardened steels 230 Bhn Alloyed case hardened steels 2-30 Rc >30-38 Rc Coon structural steels 00 Bhn > Bhn Free-cutting steels 2 Rc >2-30 Rc Unalloyed heat-treatable steels 6 Rc Rc Rc Alloyed heat-treatable steels 2-30 Rc >30-38 Rc Unalloyed case hardened steels 230 Bhn Alloyed case hardened steels 2-30 Rc >30-38 Rc Shank info, Series 277, 279, 0: from diameter to diameter shank diameter =

7 Straight shank 30 Form A Point Series 59 (5xD), 658 (5xD) GT 00 Drills Parabolic flute form provides superior drill performance Series 59: High speed steel, polished flutes; nitrided lands above 2.36 dia. 30 Form A point geometry reduces axial thrust requirements Recoended for free-cutting and unalloyed steels Parabolic flute form allows increased penetration rates; reduces peck cycles Series 658: Premium M35 cobalt substrate for high heat applications TiN coated for increased tool life Recoended for alloyed and hardened steels Reduced heel design improves chip evacuation Dec. Fract. Wire / letter / / / / Dec. Fract. Wire / letter / / / / /

8 Drilling Dec. Fract. Wire / letter / / / / A / B C D / E F G /6 H I J /32 K L M / N / Dec. 59 Fract. Wire / letter O P / Q R / S T / U V W / X Y / Z / / / / / / / / / / / / / To order: Series number + size, example:

9 Drill Operating Parameters Drill Series Feed Rate - IPR Material group Hardness SFM /6 in. /8 in. / in. in. /2 in. in Coon structural steels 00 Bhn > Bhn Free-cutting steels 2 Rc >2-30 Rc Unalloyed heat-treatable steels 6 Rc Rc Rc Alloyed heat-treatable steels 2-30 Rc >30-38 Rc Unalloyed case hardened steels 230 Bhn Alloyed case hardened steels 2-30 Rc >30-38 Rc Coon structural steels 00 Bhn > Bhn Free-cutting steels 2 Rc >2-30 Rc Unalloyed heat-treatable steels 6 Rc 6-2 Rc Rc Alloyed heat-treatable steels 2-30 Rc >30-38 Rc Unalloyed case hardened steels 230 Bhn Alloyed case hardened steels 2-30 Rc >30-38 Rc Shank info, Series 658, 59: Cutting diameter = shank diameter Carbide Drill Alternatives: Micro Drills: High-Performance Carbide Drills: * Deep Hole Drills: * Series Carbide micro drill, xd drilling depth, reinforced straight shank, Super-A TM coated, diameters from Series 60 - Carbide micro drill, 7xD drilling depth, Super-A TM coated, diameters from Series 608* - Coolant fed carbide micro drill, 8xD drilling depth, reinforced straight shank, TiAlN coated, dia. from Series 62 - Coolant fed carbide micro drill, 5xD drilling depth, reinforced straight shank, TiAlN coated, dia. from Series GS 200 U three-flute high-precision carbide drill, 50 point, 5xD drilling depth, external coolant, TiN coated, dia. from * Series RT 00 U high penetration carbide drill, 0 point, 3xD, reinforced str. shank, coolant fed, FIREX coated, dia. from Series 55* - RT 00 U high penetration carbide drill, 0 point, 5xD drilling depth, coolant fed, FIREX coated, dia. range from Series RT 00 U high penetration carbide drill, 0 point, 7xD drilling depth, coolant fed, FIREX coated, dia. range from Series 65 (20xD) Series 652 (25xD) Series 653* (30xD) Series 65 (0xD) Carbide RT 00 T style drill, high penetration, coolant through, reinforced straight shank, TiAlN coated. s from * Larger Drills: HSS/Cobalt Drill Alternatives: GT 500 Cobalt Drills: GT Style Drills: Series 2 (insert) Series 07 (3xD holder) Series 08 (5xD holder) Series 09 (7xD holder) Series 07 (insert) Series 522 (3xD holder) Series 523 (5xD holder) Series 528 (7xD holder) TiN coated carbide insert for HT800WP* or RT800 WP style holders. Insert diameters from (series 2), or (series 285). Series 55 - Cobalt GT 500 DZ style drill, screw machine length, straight shank, 30 cone-relief point, FIREX coated, dia. range from Series Cobalt GT 500 DZ style drill, jobber length, straight shank, 30 cone-relief point, FIREX coated, dia. range from * Series Heavy duty, screw machine length 3xD cobalt drill, 30 point, straight shank, oxided, cutting diameters from Series 622* - GT00 deep hole cobalt drill, jobber length, 30 point, straight shank, nitrided lands, diameters from.0-3.

10 Milling RF 00 Variable Helix End Mills Solid carbide, RF 00 U / F styles well-suited to tackle steels Variable helix dampens vibration, provides improved surface finish quality Roughing end mill features: Series RF 00 U/HF Cut Shank / 5/6 /2 3/ / 5/6 /2 3/ of Cut No. s 3/ 3/6 / / /2 /2 2 /2 2 /2 2 /2 3 /2 3 / Coarse truncated tooth profile for increased tool life Superior surface finish vs. conventional knuckle-type roughers FIREX coating - outstanding heat and wear resistance 30 /32 variable helix design Weldon flats on diameters from /2 to.0 -flute multi-purpose end mill features: Series RF 00 F Cut Shank 3/6 / 5/6 /2 3/ 3/6 / 5/6 /2 3/ of Cut No. s 3/ 3/6 / / /2 2 2 /2 2 /2 2 /2 3 /2 3 / Series 33 - RF 00 U (stub length) Cut Shank 3/6 / 5/6 /2 3/ 3/6 / 5/6 /2 3/ of Cut /2 /2 3/ Designed for free-cutting materials <30 HRC Suitable for roughing and finishing, slot or periphery milling Chamfer edge protection for longer tool life FIREX coating - extremely heat and wear resistant Weldon flats on diameters from /2 to.0 0 /2 variable helix design Metric sizes available in series 3629 Universal style end mill features: No. s / flute design for excellent chip evacuation Low radial rake and radial relief for cutting edge strength 35 /38 variable helix design FIREX coating - outstanding heat and wear resistance Also available in long length series Metric sizes available in series 3736 Series 3 - RF 00 U (standard length) Cut Shank 3/6 / 5/6 7/6 /2 3/ 3/6 / 5/6 7/6 /2 3/ of Cut No. s 3/ 3/6 / /2 /2 2 2 /2 2 /2 2 /2 2 3/ 3 3 / The To ol Co 200 Hig H Sol Perfo r id c arb mance new ide ex and end pand met ed si ex mil tens ze ra ric Vari iv ab nge er ra dius e co rn le H elix sele ctio ns end ls mill s mpan y Detailed information and additional end mill options can be found in our RF 00 or full-line end mill catalogs, or by contacting Guhring Tech Support at (800) Catalog PDFs are available on our website

11 End Mill Alternatives: Roughing end mills: Finishing end mills: Ballnose end mills: * Series 389*- Rough-Tech 56 fine tooth carbide rougher, suitable for less powerful or less stable machines, flutes, FIREX coated, cut dia. from / to 3/. * Series 379*- Finish-Tech carbide 6-0 flute finishing end mill. FIREX coated, suitable for high speed machining, cut diameters from / to.0. * Series Uni Pro ballnose end mill. Carbide -flute end mill with Super-A TM coating, cut diameters from /6 to 3/. Long length also available. Series Aero-Rough 8 carbide -5-flute end mill. FIREX coated, advanced rougher geometry allows improved surface finish, cut diameters from / to.0 Series 35 - RF 00 SF carbide 6-flute super-finishing end mill, /5 /6 variable helix, FIREX coated, cut diameters from 5/6 to.0. Series 386* - Uni Pro ballnose end mill. Carbide -flute end mill with Super-A TM coating, cut diameters from /6 to 3/. Std. length version also available. End Mill Operating Parameters Values based on FIREX coated end mill Adjustment for Axial DOC (Depth of Cut): 2 x Cutter Dia. Inches per tooth (IPT) 50% Ramp cut reduce IPT by 30% Drilling reduce IPT 50% Calculations based on the following (RF 00 U & U/HF) Type of Cut Radial Width of Cut (WOC) Axial Depth of Cut (DOC) Slot x Cutter Dia..5 to.0 x Cutter Dia. Rough.3 to.8 x Cutter Dia..5 to.5 x Cutter Dia. Semi-Finish. to.2 x Cutter Dia..5 to 2.0 x Cutter Dia. Calculations based on the following (RF 00 F) Type of Cut Radial Width of Cut (WOC) Axial Depth of Cut (DOC) Slot x Cutter Dia..5 to.0 x Cutter Dia. Rough.3 to.8 x Cutter Dia..5 to.0 x Cutter Dia. Semi-Finish. to.2 x Cutter Dia..5 to.0 x Cutter Dia. Series Material Hardness / Free Machining & Low Carbon Steels 006, 008, 05, 08, 020, 022, 025, 7, 0,, L08, L, 23, 2L3, 2L, 25, 330 Medium & High Carbon Steel, Alloy Steel & easy-to-machine Tool Steel 030, 035, 00, 05, 050, 052, 055, 060, 085, 095, 5, 55, 9255, 255, 335, 35, 30, 37, 0, 50, 30, 520, 505, 55, 520, 532, 50, 555, 650, 8620, 9262, 980, 5200, O, O2, O6, S2, W to W30 Tool Steels & Die Steels O7, M, M2, M3, M, M7, T, T2, T, T5, T5, A2, A3, A6, A7, H0, H, H2, H3, H9, H2, L3, L6, L7, P2, P20, S, S5, S7, 5200, A28, D2, D3, D, D5, D7 Hardened Steels Carbon and Alloy Steels, Tool & Die Steels Free Machining & Low Carbon Steels 006, 008, 05, 08, 020, 022, 025, 7, 0,, L08, L, 23, 2L3, 2L, 25, 330 Medium & High Carbon Steel, Alloy Steel & easy-to-machine Tool Steel 030, 035, 00, 05, 050, 052, 055, 060, 085, 095, 5, 55, 9255, 255, 335, 35, 30, 37, 0, 50, 30, 520, 505, 55, 520, 532, 50, 555, 650, 8620, 9262, 980, 5200, O, O2, O6, S2, W to W30 Tool Steels & Die Steels O7, M, M2, M3, M, M7, T, T2, T, T5, T5, A2, A3, A6, A7, H0, H, H2, H3, H9, H2, L3, L6, L7, P2, P20, S, S5, S7, 5200, A28, D2, D3, D, D5, D7 Hardened Steels Carbon and Alloy Steels, Tool & Die Steels Free Machining & Low Carbon Steels 006, 008, 05, 08, 020, 022, 025, 7, 0,, L08, L, 23, 2L3, 2L, 25, 330 Medium & High Carbon Steel, Alloy Steel & easy-to-machine Tool Steel 030, 035, 00, 05, 050, 052, 055, 060, 085, 095, 5, 55, 9255, 255, 335, 35, 30, 37, 0, 50, 30, 520, 505, 55, 520, 532, 50, 555, 650, 8620, 9262, 980, 5200, O, O2, O6, S2, W to W30 Tool Steels & Die Steels O7, M, M2, M3, M, M7, T, T2, T, T5, T5, A2, A3, A6, A7, H0, H, H2, H3, H9, H2, L3, L6, L7, P2, P20, S, S5, S7, 5200, A28, D2, D3, D, D5, D7 Hardened Steels Carbon and Alloy Steels, Tool & Die Steels 28 HRc 38 HRc 38 HRc 0 HRc to 5 HRc 28 HRc 38 HRc 38 HRc 0 HRc to 5 HRc 28 HRc 38 HRc 38 HRc 0 HRc to 5 HRc Type of Cut Speed Feed (es per tooth) by tool diameter SFM /8 / /2 3/.0 Slot Rough Finish Slot Rough Finish Slot Rough Finish Slot Rough Finish Slot Rough Finish Slot Rough Finish Slot Rough Finish Slot Rough Finish Slot Rough Finish Slot Rough Finish Slot Rough Finish Slot Rough Finish

12 Reconditioning Guhring can restore used standard and special carbide and PCD drills, step drills, reamers, and end mills to their original factory quality, condition and performance. We also recoat in the same facility that we recondition, allowing for quicker turn-around and excellent quality control. High-precision CNC grinding machines Personalized customer service Reconditioning and coating at one facility Two U.S. locations; quick turnaround For product details and the full offering of Guhring high-performance cutting tools, please see our full-line drill, tap and end mill catalogs: The Tool Company 2009 HIGH PERFORMANCE TAPS 200 HigH Performance Solid carbide end mills new and metric Variable Helix end mills expanded size range extensive corner radius selections Don t forget to visit the newly renovated Guhring, Inc. P.O. Box 63, Brookfield, WI West Coast Distribution Center 7902 Georgetown Lane Huntington Beach, CA 9267 Shipping Address 5 Coerce Avenue Brookfield, WI 5305 Tel (262) (800) Fax (262) Guhring Corporation 20 Steckle Place, Unit # Kitchener, ON N2E 2C3 Tel (59) (800) Fax (59)