ae = Width of cut, radial depth of cut (mm) (inch) ap = Depth of cut, axial depth of cut (mm) (inch)
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- Griffin Todd
- 6 years ago
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1
2 wister Drill con Glossary olid aterial Cutting Calculations and Definitions etric U.. ae = Width of cut, radial depth of cut (mm) (inch) ap = Depth of cut, axial depth of cut (mm) (inch) Coolant Fed Drill Length teels Dc = Cutter diameter (mm) (inch) f = Feed per revolution (mm/rev) (R) fz = Feed per tooth (mm/tooth) () zn = umber of teeth umber n = R (rev/min) (rev/min) Drill oint Angle tainless teels Q = etal removal rate (cm 3 /min) (in 3 /min) vc = Cutting speed (m/min) (F) vf = Feed speed (mm/min) () Cast ron Dw = Working diameter (mm) (inch) elix Angle Coatings D pecs Drill roubleshooting pecial Alloys ardened teels (35-65) on-ferrous Formulas nch R (n) = F (vc) x 3.82/ool Diam. (vf) = R (n) x R (f) Conversion nch to etric F (vc) to m/min (vc) = F (vc) x.3048 (vf) to mm/min (vf) = (vf) x 25.4 etric R (n) = m/min (vc) x /ool Diam. mm/min (vf) = R (n) x mm/revolution (f). Conversion etric to nch m/min (vc) to F (vc) = (m/min)/.3048 mm/min (vf) to (vf) = (mm/min)/25.4 afety ote Always wear the appropriate personal protective equipment such as safety glasses and protective clothing when using solid carbide or cutting tools. s should be fully guarded. roblem ool Deterioration Chip Formation ool Life rocess peed & Feed Flank wear argin wear Breakage Flaking Creater wear Chisel edge wear Corner chipping Flute chipping Cutting edge chipping Cutting edge wear oint center chipping Rake face coring on tool body Long stringy Varied chip form Blue/brown chips ossible olutions Reduce feed or reduce at exit x x x x x x x x x x x x x x x x Reduce feed at entrance x x x x x x Consistent feed rate x x x x x ncrease feed x x x x x x Reduce speed x x x x x x x x x x ool Life Undersized hole versized hole oor alignment oor surface finish eavy burr breakout Retract marks ole location ole straightness Deflection oint Deflection Galling Vibration Abnormal noise Chip packing o drill penetration ncrease speed x Coolant Coolant mix x x x x x x x x x x Coolant increase flow x x x x x x x x x x x Coolant filter x x x x x x x x x clamp rigid x x x x x x x x x x x x x x x Collet accuracy x x x x x x ool holder fit.0008 x x x x x x etup Alignment x x x x eck drill x Concentricity x x x x x x x x x x x x x Do not extract tool during peck x echnical data provided should be considered advisory only as variations may be necessary depending on the particular application. 136.A. Ford hone: or sales@maford.com
3 Coolant ressure - nch Cyclone / wister Drills echnical ection Coolant pressure low lease reduce cutting speed Coolant ressure - etric echnical nformation Coolant pressure low lease reduce cutting speed echnical data provided should be considered advisory only as variations may be necessary depending on the particular application. For product information, call your local distributor. 137
4 G i-roc Recommended Cutting Data 200 / nch aterial ool eries D vc - F Drill Diameter 1/32 1/16 1/8 1/4 3/8 1/2 5/8 3/4 f - R Free achining & Low Carbon teels 1006, 1008, 1015, 1018, 1020, 1022, 1025, 1117, 1140,1141, 11L08, 11L14, 1213, 12L13, 12L14, 1215, A edium Carbon & igh Carbon teels, Alloy teels & asy to ool teels 1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095, 1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150, 4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150, 8620, 9262, 9840, 52100, 1, 2, 6, 2,W1 to W A ool teels & Die teels 7, 1, 2, 3, 4, 7, 1, 2, 4, 5, 8, 15, A2, A3, A6, A7, 10, 11, 12, 13, 19, 21, L3, L6, L7, 2, 20, 1, 5, 7, 52100, A 128, D2, D3, D4, D5, D A ardened teel 45 to A tainless teel - oderately Difficult 301,, 303 igh ensile, 304, 304L, 305, 420, 15-5, 17-4, A tainless teel - Difficult to B, 304B, 309, 310, 316, 316B, 316L, 316i, 317, 317L,321, 13-8o, itronics A igh emp Alloys imonics, nconel, onel, astelloy A itanium Alloys 6Al-4V, 5Al-2.5 n, 6Al-2 n-4zr-6o, 3Al-8V-6Cr4o-4Zr,10V-2Fe-3Al, 13V-11Cr-3Al A Cas -ron - Gray CG, A A48, CLA 20, 25, 30, 35, A J431C, GRAD G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, A Cast ron - Ductile & alleable CG , , D4018, D4512, D5506, 32510, 35108,3210, 4504, 5503, 250, 300, 350, 400, A lastics A evlar/graphite A 3 echnical data provided should be considered advisory only as variations may be necessary depending on the particular application. 158.A. Ford hone: or sales@maford.com
5 G i-roc Recommended Cutting Data 200 / etric aterial Free achining & Low Carbon teels 1006, 1008, 1015, 1018, 1020, 1022, 1025, 1117, 1140,1141, 11L08, 11L14, 1213, 12L13, 12L14, 1215, 1330 edium Carbon & igh Carbon teels, Alloy teels & asy to ool teels 1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095, 1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150, 4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150, 8620, 9262, 9840, 52100, 1, 2, 6, 2,W1 to W310 ool teels & Die teels 7, 1, 2, 3, 4, 7, 1, 2, 4, 5, 8, 15, A2, A3, A6, A7, 10, 11, 12, 13, 19, 21, L3, L6, L7, 2, 20, 1, 5, 7, 52100, A 128, D2, D3, D4, D5, D7 28 ardened teel 45 to 65 tainless teel - oderately Difficult 301,, 303 igh ensile, 304, 304L, 305, 420, 15-5, 17-4, 17-7 tainless teel - Difficult to B, 304B, 309, 310, 316, 316B, 316L, 316i, 317, 317L,321, 13-8o, itronics ool eries D vc - m/min Drill Diameter (mm) f - mm/rev A A A A A A i-roc / 200 wister G echnical nformation igh emp Alloys imonics, nconel, onel, astelloy A itanium Alloys 6Al-4V, 5Al-2.5 n, 6Al-2 n-4zr-6o, 3Al-8V-6Cr4o- 4Zr,10V-2Fe-3Al, 13V-11Cr-3Al A Cast ron - Gray CG, A A48, CLA 20, 25, 30, 35, A J431C, GRAD G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, A Cast ron - Ductile & alleable CG , , D4018, D4512, D5506, 32510, 35108,3210, 4504, 5503, 250, 300, 350, 400, A lastics A evlar/graphite A echnical data provided should be considered advisory only as variations may be necessary depending on the particular application. For product information, call your local distributor. 159
6 G Recommended Cutting Data 204 / nch aterial ool eries D vc - F Drill Diameter 1/32 1/16 1/8 1/4 3/8 1/2 5/8 3/4 f - R Free achining & Low Carbon teels 1006, 1008, 1015, 1018, 1020, 1022, 1025, 1117, 1140, 1141, 11L08, 11L14, 1213, 12L13, 12L14, 1215, edium Carbon & igh Carbon teels, Alloy teels & asy to ool teels 1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095, 1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150, 4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150, 8620, 9262, 9840, 52100, 1, 2, 6, 2, W1 to W ool teels & Die teels 7, 1, 2, 3, 4, 7, 1, 2, 4, 5, 8, 15, A2, A3, A6, A7, 10, 11, 12, 13, 19, 21, L3, L6, L7, 2, 20, 1, 5, 7, 52100, A 128, D2, D3, D4, D5, D7 150 tainless teel - asy to 430F, 301, 303, 410, 416 Annealed, 420F, 430, 430F tainless teel - oderately Difficult 301,, 303 igh ensile, 304, 304L, 305, 420, 15-5, 17-4, lastics evlar/graphite Cast ron - Gray CG, A A48, CLA 20, 25, 30, 35, A J431C, GRAD G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, Cast ron - Ductile & alleable CG , , D4018, D4512, D5506, 32510, 35108, 3210, 4504, 5503, 250, 300, 350, 400, echnical data provided should be considered advisory only as variations may be necessary depending on the particular application. 160.A. Ford hone: or sales@maford.com
7 G Recommended Cutting Data 224 / etric aterial Free achining & Low Carbon teels 1006, 1008, 1015, 1018, 1020, 1022, 1025, 1117, 1140, 1141, 11L08, 11L14, 1213, 12L13, 12L14, 1215, 1330 edium Carbon & igh Carbon teels, Alloy teels & asy to ool teels 1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095, 1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150, 4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150, 8620, 9262, 9840, 52100, 1, 2, 6, 2, W1 to W ool eries D Drill Diameter (mm) vc - m/min f - mm/rev / 206 / 224 / 226 wister G ool teels & Die teels 7, 1, 2, 3, 4, 7, 1, 2, 4, 5, 8, 15, A2, A3, A6, A7, 10, 11, 12, 13, 19, 21, L3, L6, L7, 2, 20, 1, 5, 7, 52100, A 128, D2, D3, D4, D5, D7 tainless teel - asy to 430F, 301, 303, 410, 416 Annealed, 420F, 430, 430F tainless teel - oderately Difficult 301,, 303 igh ensile, 304, 304L, 305, 420, 15-5, 17-4, 17-7 lastics echnical nformation evlar/graphite Cast ron - Gray CG, A A48, CLA 20, 25, 30, 35, A J431C, GRAD G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, Cast ron - Ductile & alleable CG , , D4018, D4512, D5506, 32510, 35108, 3210, 4504, 5503, 250, 300, 350, 400, echnical data provided should be considered advisory only as variations may be necessary depending on the particular application. For product information, call your local distributor. 161
8 G Recommended Cutting Data / 207 / 209 / nch aterial ool eries D vc - F Drill Diameter 1/32 1/16 1/8 1/4 3/8 1/2 5/8 3/4 f - R Free achining & Low Carbon teels 1006, 1008, 1015, 1018, 1020, 1022, 1025, 1117, 1140, 1141, 11L08, 11L14, 1213, 12L13, 12L14, 1215, crew edium Carbon & igh Carbon teels, Alloy teels & asy to ool teels 1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095, 1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150, 4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150, 8620, 9262, 9840, 52100, 1, 2, 6, 2, 1 to W310 crew ool teels & Die teels 7, 1, 2, 3, 4, 7, 1, 2, 4, 5, 8, 15, A2, A3, A6, A7, 10, 11, 12, 13, 19, 21, L3, L6, L7, 2, 20, 1, 5, 7, 52100, A 128, D2, D3, D4, D5, D7 crew tainless teel - oderately Difficult 301,, 303 igh ensile, 304, 304L, 305, 420, 15-5, 17-4, crew tainless teel - Difficult to B, 304B, 309, 310, 316, 316B, 316L, 316i, 317, 317L, 321, 13-8o, itronics crew igh emp Alloys imonics, nconel, onel, astelloy crew itanium Alloys 6Al-4V, 5Al-2.5 n, 6Al-2 n-4zr-6o, 3Al-8V-6Cr4o-4Zr, 10V-2Fe-3Al, 13V-11Cr-3Al crew Cast ron - Gray CG, A A48, CLA 20, 25, 30, 35, A J431C, GRAD G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, 40 crew Cast ron - Ductile & alleable CG, , , D4018, D4512, D5506, 32510, 35108, 3210, 4504, 5503, 250, 300, 350, 400, 450 crew lastics crew evlar/graphite ardened teel 45 to crew echnical data provided should be considered advisory only as variations may be necessary depending on the particular application. 162.A. Ford hone: or sales@maford.com
9 G Recommended Cutting Data / 207 / 209 / etric aterial Free achining & Low Carbon teels 1006, 1008, 1015, 1018, 1020, 1022, 1025, 1117, 1140, 1141, 11L08, 11L14, 1213, 12L13, 12L14, 1215, 1330 edium Carbon & igh Carbon teels, Alloy teels & asy to ool teels 1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095, 1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150, 4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150, 8620, 9262, 9840, 52100, 1, 2, 6, 2, W1 to W310 ool teels & Die teels 7, 1, 2, 3, 4, 7, 1, 2, 4, 5, 8, 15, A2, A3, A6, A7, 10, 11, 12, 13, 19, 21, L3, L6, L7, 2, 20, 1, 5, 7, 52100, A 128, D2, D3, D4, D5, D7 tainless teel - oderately Difficult 301,, 303 igh ensile, 304, 304L, 305, 420, 15-5, 17-4, 17-7 tainless teel - Difficult to B, 304B, 309, 310, 316, 316B, 316L, 316i, 317, 317L, 321, 13-8o, itronics ool eries D vc - m/min Drill Diameter (mm) f - mm/rev crew crew crew crew crew / 207 / 209 / 210 wister G echnical nformation igh emp Alloys imonics, nconel, onel, astelloy crew itanium Alloys 6Al-4V, 5Al-2.5 n, 6Al-2 n-4zr-6o, 3Al-8V-6Cr4o-4Zr, 10V-2Fe-3Al, 13V-11Cr-3Al crew Cast ron - Gray CG, A A48, CLA 20, 25, 30, 35, A J431C, GRAD G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, 40 crew Cast ron - Ductile & alleable CG , , D4018, D4512, D5506, 32510, 35108, 3210, 4504, 5503, 250, 300, 350, 400, 450 crew lastics crew evlar/graphite ardened teel 45 to crew echnical data provided should be considered advisory only as variations may be necessary depending on the particular application. For product information, call your local distributor. 163
10 G Recommended Cutting Data nch aterial vc - F Drill Diameter 1/64 1/32 1/16 1/8 3/16 1/4 f - R Free achining & Low Carbon teels 1006, 1008, 1015, 1018, 1020, 1022, 1025, 1117, 1140, 1141, 11L08, 11L14, 1213, 12L13, 12L14, 1215, edium Carbon & igh Carbon teels, Alloy teels & asy to ool teels 1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095, 1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150, 4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150, 8620, 9262, 9840, 52100, 1, 2, 6, 2,W1 to W Aluminum (<10% i) / Aluminum (>10% i) Copper / Brass lastics Cast ron - Gray CG, A A48, CLA 20, 25, 30, 35, A J431C, GRAD G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, Cast ron - Ductile & alleable CG , , D4018, D4512, D5506, 32510, 35108, 3210, 4504, 5503, 250, 300, 350, 400, echnical data provided should be considered advisory only as variations may be necessary depending on the particular application. 164.A. Ford hone: or sales@maford.com
11 G Recommended Cutting Data etric aterial Free achining & Low Carbon teels 1006, 1008, 1015, 1018, 1020, 1022, 1025, 1117, 1140, 1141, 11L08, 11L14, 1213, 12L13, 12L14, 1215, 1330 edium Carbon & igh Carbon teels, Alloy teels & asy to ool teels 1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095, 1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150, 4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150, 8620, 9262, 9840, 52100, 1, 2, 6, 2, W1 to W Drill Diameter (mm) vc - m/min f - mm/rev wister G Aluminum (<10% i) / Aluminum (>10% i) Copper / Brass lastics Cast ron - Gray CG, A A48, CLA 20, 25, 30, 35, A J431C, GRAD G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, 40 Cast ron - Ductile & alleable CG , , D4018, 4512, D5506, 32510, 35108, 3210, 4504, 5503, 250, 300, 350, 400, echnical nformation ade in UA echnical data provided should be considered advisory only as variations may be necessary depending on the particular application. For product information, call your local distributor. 165
12 G Recommended Cutting Data / - nch aterial ool eries vc - F < Drill Diameter f - R >.052 Free achining & Low Carbon teels 1006, 1008, 1015, 1018, 1020, 1022, 1025, 1117, 1140, 1141, 11L08, 11L14, 1213, 12L13, 12L14, 1215, edium Carbon & igh Carbon teels, Alloy teels & asy to ool teels 1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095, 1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150, 4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150, 8620, 9262, 9840, 52100, 1, 2, 6, 2, W1 to W ool teels & Die teels 7, 1, 2, 3, 4, 7, 1, 2, 4, 5, 8, 15, A2, A3, A6, A7, 10, 11, 12, 13, 19, 21, L3, L6, L7, 2, 20, 1, 5, 7, 52100, A 128, D2, D3, D4, D5, D7 200 ardened teels A2 / Free achining tainless tainless teel - Austenitic 304 / tainless teel - Ferritic / artensitic tainless teel - oderately Difficult 301,, 303 igh ensile, 304, 304L, 305, 420, 15-5, 17-4, Aluminum (<10% i) 450 Aluminum (>10% i) 325 lastics 550 Composities / Fiber Reinforced aterials / Circuit Boards Cast ron - Gray CG, A A48, CLA 20, 25, 30, 35, A J431C, GRAD G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, Cast ron - Ductile & alleable CG , , D4018, D4512, D5506, 32510, 35108, 3210, 4504, 5503, 250, 300, 350, 400, itanium 6Al-4V 42 igh emp Alloys nconel / astelloy / Waspeloy / ickel Based Alloys-onel 42 Chiploads above.006 are not recommended since location problems become more evident. echnical data provided should be considered advisory only as variations may be necessary depending on the particular application. 166.A. Ford hone: or sales@maford.com n typical circuit board materials, icro Drills operate efficiently in the F ( m/min) ranges. igher speed rates tend to produce excessive drill wear and early failure. n general, smaller diameter drills are limited to slower speeds, because of machine limitations. Feed rates can be set extremely high in most applications, because of the quality and design features of the.a. Ford icro Drill. owever, certain precautions should be taken for proper performance and safety. When determining optimum feed rates, consider the following factors: pindle motors must be rated at least one hp (1 horsepower). o prevent delamination, entry materials must be used. ressure foot clamping must be appropriate. When drilling harder materials, the icro Drill life may be variable. Drilling set ups must be precise. he drill R must be less than.0001 (.0025mm). he feed axis motion must be smooth without any play. achining practices are very important. ote: icro drills should be kept in their original packaging, or equivalent when not in use. echanical micrometers are not recommended for checking size.
13 G Recommended Cutting Data / - etric aterial ool eries vc - m/min <.76 Drill Diameter (mm) f - mm/rev >1.31 Free achining & Low Carbon teels 1006, 1008, 1015, 1018, 1020, 1022, 1025, 1117, 1140, 1141, 11L08, 11L14, 1213, 12L13, 12L14, 1215, 1330 edium Carbon & igh Carbon teels, Alloy teels & asy to ool teels 1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095, 1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150, 4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150, 8620, 9262, 9840, 52100, 1, 2, 6, 2, W1 to W / wister G ool teels & Die teels 7, 1, 2, 3, 4, 7, 1, 2, 4, 5, 8, 15, A2, A3, A6, A7, 10, 11, 12, 13, 19, 21, L3, L6, L7, 2, 20, 1, 5, 7, 52100, A 128, D2, D3, D4, D5, D7 60 ardened teels A2 / Free achining tainless tainless teel - Austenitic 304 / 316 tainless teel - Ferritic / artensitic tainless teel - oderately Difficult 301,, 303 igh ensile, 304, 304L, 305, 420, 15-5, 17-4, 17-7 Aluminum (<10% i) Aluminum (>10% i) echnical nformation lastics 170 Composities / Fiber Reinforced aterials / Circuit Boards Cast ron - Gray CG, A A48, CLA 20, 25, 30, 35, A J431C, GRAD G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, Cast ron - Ductile & alleable CG , , D4018, D4512, D5506, 32510, 35108, 3210, 4504, 5503, 250, 300, 350, 400, itanium 6Al-4V igh emp Alloys nconel / astelloy / Waspeloy / ickel Based Alloys-onel Chiploads above.140 are not recommended since location problems become more evident. n typical circuit board materials, icro Drills operate efficiently in the F ( m/min) ranges. igher speed rates tend to produce excessive drill wear and early failure. n general, smaller diameter drills are limited to slower speeds, because of machine limitations. Feed rates can be set extremely high in most applications, because of the quality and design features of the.a. Ford icro Drill. owever, certain precautions should be taken for proper performance and safety. When determining optimum feed rates, consider the following factors: pindle motors must be rated at least one hp (1 horsepower). o prevent delamination, entry materials must be used. ressure foot clamping must be appropriate. When drilling harder materials, the icro Drill life may be variable. Drilling set ups must be precise. he drill R must be less than.0001 (.0025mm). he feed axis motion must be smooth without any play. achining practices are very important. ote: icro drills should be kept in their original packaging, or equivalent when not in use. echanical micrometers are not recommended for checking size. echnical data provided should be considered advisory only as variations may be necessary depending on the particular application. For product information, call your local distributor. 167
14 G Recommended Cutting Data / / / - nch aterial ool eries vc - F Drill Diameter 1/32 1/16 1/8 1/4 3/8 1/2 f - R Free achining & Low Carbon teels 1006, 1008, 1015, 1018, 1020, 1022, 1025, 1117, 1140, 1141, 11L08, 11L14, 1213, 12L13, 12L14, 1215, 1330 edium Carbon & igh Carbon teels, Alloy teels & asy to ool teels 1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095, 1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150, 4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150, 8620, 9262, 9840, 52100, 1, 2, 6, 2, W1 to W310 ool teels & Die teels 7, 1, 2, 3, 4, 7, 1, 2, 4, 5, 8, 15, A2, A3, A6, A7, 10, 11, 12, 13, 19, 21, L3, L6, L7, 2, 20, 1, 5, 7, 52100, A 128, D2, D3, D4, D5, D7 ardened teels A2 / to 45 tainless teel - Austenitic 304 / tainless teel - oderately Difficult 301,, 303 igh ensile, 304, 304L, 305, 420, 15-5, 17-4, 17-7 Cast ron - Gray CG, A A48, CLA 20, 25, 30, 35, A J431C, GRAD G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, 40 Cast ron - Ductile & alleable CG , , D4018, D4512, D5506, 32510, 35108, 3210, 4504, 5503, 250, 300, 350, 400, itanium 6Al-4V 42 igh emp Alloys nconel / astelloy / Waspeloy / ickel Based Alloys-onel 42 / echnical data provided should be considered advisory only as variations may be necessary depending on the particular application. 168.A. Ford hone: or sales@maford.com
15 G Recommended Cutting Data / / / - etric aterial Free achining & Low Carbon teels 1006, 1008, 1015, 1018, 1020, 1022, 1025, 1117, 1140, 1141, 11L08, 11L14, 1213, 12L13, 12L14, 1215, 1330 edium Carbon & igh Carbon teels, Alloy teels & asy to ool teels 1030, 1035, 1040, 1045, 1050, 1052, 1055, 1060, 1085, 1095, 1541, 1551, 9255, 2515, 3135, 3415, 4130, 4137, 4140, 4150, 4320, 4340, 4520, 5015, 5115, 5120, 5132, 5140, 5155, 6150, 8620, 9262, 9840, 52100, 1, 2, 6, 2, W1 to W ool eries Drill Diameter (mm) vc - m/min f - mm/rev / / / wister G ool teels & Die teels 7, 1, 2, 3, 4, 7, 1, 2, 4, 5, 8, 15, A2, A3, A6, A7, 10, 11, 12, 13, 19, 21, L3, L6, L7, 2, 20, 1, 5, 7, 52100, A 128, D2, D3, D4, D5, D7 ardened teels A2 / tainless teel - Austenitic 304 / to 45 up tp echnical nformation tainless teel - oderately Difficult 301,, 303 igh ensile, 304, 304L, 305, 420, 15-5, 17-4, Cast ron - Gray CG, A A48, CLA 20, 25, 30, 35, A J431C, GRAD G1800, G3000, G3500, GG 10, 15, 20, 25, 30, 35, Cast ron - Ductile & alleable CG , , D4018, D4512, D5506, 32510, 35108, 3210, 4504, 5503, 250, 300, 350, 400, itanium 6Al-4V igh emp Alloys nconel / astelloy / Waspeloy / ickel Based Alloys-onel echnical data provided should be considered advisory only as variations may be necessary depending on the particular application. For product information, call your local distributor. 169
16 Drill erminology Chisel dge he non-cutting tip of the drill. ushes, rather than cuts material. aving a smaller chisel means that a tool will cut more aggressively. A larger chisel means that a tool will be stronger. Web he core of the drill that is left from the fluting operation. A thicker web means added rigidity, while a smaller web means more chip evacuation. n two flute drills, typically varies from 16% - 30% of the tool diameter. elix Angle - Varies from 0 to 35 helix on standard tools. Lower helix angle means more rigidity and strength and a higher helix angle means more aggressive drilling and better chip evacuation. argin Width rovides a surface to support the drill inside the hole during the drilling operation..a. Ford offers both single margin and double margin geometries. argin widths are a balancing act between friction build-up vs. tool support in the drilling operation. rimary rimary Cutting Lip - he cutting edges of a two flute drill extending from the chisel edge to the periphery. Land Width he amount of material left on the drill per side, from the fluting operation. Larger land widths mean more rigidity, while smaller land widths allow for better chip evacuation. aving a problem with drill geometries? Circle the area where the problem exists. nclude a detailed explanation of the issue and fax to Attn: echnical Application upport / or maftech@maford.com echnical data provided should be considered advisory only as variations may be necessary depending on the particular application. 170.A. Ford hone: or sales@maford.com
17 WC002016
ae = Width of cut, radial depth of cut (mm) (inch) ap = Depth of cut, axial depth of cut (mm) (inch)
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