INSTRUCTION: This section consists of SIX (6) structured questions. Answer FOUR (4) questions only.
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1 INSTRUCTION: This section consists of SIX (6) structured questions. Answer FOUR (4) questions only. ARAHAN: Bahagian ini mengandungi ENAM (6) soalan struktur. Jawab EMPAT (4) soalan sahaja. QUESTION 1 SOALAN 1 (a) The main alloy element of stainless steel is Chromium. State TWO (2) effects of adding chromium in plain carbon steels. Elemen aloi yang utama dalam keluli tahan karat ialah kromium. Nyatakan DUA (2) kesan utama penambahan kromium dalam keluli karbon biasa. [2 marks] [2 markah] (b) Explain the effects of adding 12% chromium into plain carbon steel in terms of structure and mechanical properties. Terangkan kesan penambahan 12% kromium ke dalam keluli karbon biasa dari segi struktur dan sifat-sifat mekanik. [5 marks] [5 markah] (c) Describe FIVE (5) main classes of stainless steel and give ONE (1) example of application for every class of stainless steel. Terangkan LIMA (5) kelas keluli tahan karat dan berikan SATU (1) contoh kegunaan untuk setiap kelas keluli tahan karat. [10 marks] [10 markah] 2 SULIT
2 C4 (d) Cutting tool blade is made from stainless steel and designed specifically to be used as a cutting tools. Determine the most suitable stainless steel to produce a tool blade. Justify your argument to support your answer. Mata pemotong adalah dibuat daripada jenis keluli tahan karat serta direka khusus untuk digunakan sebagai alat memotong. Tentukan keluli tahan karat yang sesuai untuk menghasilkan mata pemotong. Berikan alasan untuk mengukuhkan jawapan yang anda beri. [8 marks] [8 markah] QUESTION 2 SOALAN 2 (a) Define nonferrous alloy. Takrifkan aloi bukan ferus. [2 marks] [2 markah] (b) State THREE (3) differences between cold working brass and hot working brass, and list TWO (2) types of each brass alloys. Nyatakan TIGA (3) perbezaan di antara loyang pengerjaan sejuk dan pengerjaan panas, dan senaraikan DUA (2) jenis bagi setiap aloi loyang. [10 marks] [10 markah] 3 SULIT
3 (c) Figure 2: The aluminum rich end of the Al-Cu phase diagram showing the agehardening heat treatment and the phase microstructures. C4 Rajah 2: Aluminium yang diperkayakan daripada gambarajah fasa Al-Cu menunjukkan rawatan haba pengerasan mendakan dan fasa mikrostruktur. i. Based on Figure 2, describe the THREE (3) basic principle of strengthening precipitates for wrought heat-treatable aluminium alloys. Berdasarkan Rajah 2, terangkan TIGA (3) prinsip asas pengerasan mendakan bagi aloi aluminium tempaan yang boleh dirawat haba. [7marks] [7 markah] ii. Some aluminium alloys can be precipitation-strengthened by heat treatment. List THREE (3) series of aluminium wrought alloys that can be heat-treatable with ONE (1) example for each application. Sesetengah aluminium aloi boleh dijalankan pengerasan mendakan oleh rawatan haba. Senaraikan TIGA (3) siri aluminium aloi tempa yang boleh dirawat haba dan SATU (1) contoh aplikasinya. [6 marks] [6 markah] 4 SULIT
4 QUESTION 3 SOALAN 3 (a) List FOUR (4) general properties of polymer. Senaraikan EMPAT (4) sifat umum polimer [6marks] [6 markah] (b) Identify THREE (3) comparisons characteristic between thermoplastic and thermoset plastic. Kenalpasti TIGA(3) perbezaan sifat di antara termoplastik dengan thermoset plastik. [6 marks] [6 markah] (c) Explain the bio-degradable plastic in engineering application. Terangkan apakah yang dimaksudkan dengan plastik boleh terurai dalam aplikasi kejuruteraan. [7 marks] [7 markah] (d) Define copolymerization and explain THREE (3) examples of copolymer. Takrifkan apakah kopempolimeran dan terangkan TIGA (3) contoh kopolimer. [6 marks] [6 markah] 5 SULIT
5 QUESTION 4 SOALAN 4 (a) A fracture is the separation of an object or material into two, or more, pieces under the action of stress. Patah adalah pemisahan objek kepada dua bahagain atau lebih apabila tekanan dikenakan pada bahan. i. Compare TWO (2) differences between ductile fracture and brittle fracture. Bandingkan DUA (2) perbezaan antara patah mulur dan patah rapuh. [4 marks] [4 markah] C3 ii. Sketch and explain FIVE (5) stages which occur during the ductile fracture of metal. Lakarkan dan jelaskan LIMA (5) peringkat yang berlaku semasa patah mulur logam. [10 marks] [10 markah] C3 (b) The fatigue life of a component can be expressed as the number of loading cycles required to initiate a fatigue crack and to propagate the crack to critical size. Hayat lesu bagi sesuatu komponen adalah bilangan kitaran bebanan permulaan berlakunya retak lesu dan retakan tersebar sehingga saiz kritikal. i. Sketch and label graph of fatigue S-N curves for ferrous metal and nonferrous metal. Lakarkan dan labelkan graf lesu S-N bagi logam ferus dan logam bukan ferus. ii. Explain FOUR (4) preventive method of fatigue failure. Terangkan EMPAT (4) kaedah pencegahan daripada kegagalan lesu. [11 marks] [11 markah] 6 SULIT
6 QUESTION 5 SOALAN 5 (a) Define the term creep. Takrifkan maksud rayapan. [4 marks] [4 markah] C3 (b) Draw and explain the creep curve and explain its different stages. Lakar dan terangkan lengkung rayapan dan jelaskan peringkat-peringkat yang wujud. [9 marks] [9 markah] (c) List FOUR (4) creep resistant alloys. Senaraikan EMPAT (4) aloi yang mempunyai kerintangan rayapan. [4 marks] [4 markah] (d) Describe FOUR (4) essential requirements of a bearing alloy. Jelaskan EMPAT (4) ciri penting bagi aloi bearing. [8 marks] [8 markah] 7 SULIT
7 QUESTION 6 SOALAN 6 CLO3 (a) Define the following terms: Takrifkan istilah berikut: i. Semiconductor Separa Pengalir ii. Extrinsic Semiconductor Separa pengalir Ektrinsik iii. Intrinsic Semicondutor Separa Pengalir Intrinsik [3 marks] [3 markah] [3 marks] [3 markah] [3 marks] [3 markah] CLO3 (b) Silicon is an example of an intrinsic semiconductor material. Explain and sketch a diagram of silicon-boron atoms if the silicon doped with boron element. Silikon merupakan contoh separa pengalir intrinsik. Terangkan dan lakarkan rajah atom silikon-boron sekiranya silikon terdop dengan elemen boron. [7 marks] [7 markah] 8 SULIT
8 CLO3 (d) Sketch and explain the energy band of i. conductive materials ii. insulating materials iii. semiconductor materials. Lakarkan dan terangkan jalur tenaga untuk i. bahan pengalir ii. bahan penebat iii. bahan separa pengalir. [9 marks] [9markah] SOALAN TAMAT 9 SULIT
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