BUMAX product portfolio
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1 BUMAX product portfolio
2 Bumax BUMAX is a registered trademark and as known as the strongest stainless steel bolt on the market. BUMAX is manufactured in BUFAB:s plants in Sweden and meets the requirements from high-end demanding customers when it comes to quality, corrosion resistance, high strength, traceability and heat resistance Some of the products in the BUMAX family are completely unique products that cannot be found on the market. All BUMAX products have full traceability and are made of highest quality steel from European manufacturers
3 BUMAX Ultra (UNS S46910) Unique grade BUMAX HyperDuplex (1.4658) Unique grade BUMAX SuperDuplex (1.4410) BUMAX Duplex (1.4462) BUMAX 88, BUMAX 109 (1.4432) A4 (1.4401)
4 Oil rigs Ships and propellers Chainsaws Electronics Whitegoods Pumps and pump systems Nuclear and power stations Pressure equipments Food industry Medical equipments Defence industry Exhaust system Turbo chargers Typical applications
5 Chemical composition, nominal wt% Grade ASTM EN C max Cr Ni Mo Other Max temp PRE A C 20 A C 25 BUMAX 88, L C 27 BUMAX SuperAustenite S N, Cu 300 C 43 BUMAX Duplex S31803/S N C 36 BUMAX SuperDuplex S N C 42 BUMAX HyperDuplex S N 0.4, Co 300 C 49 BUMAX Ultra S Al, Ti, Cu 450 C 25 A , S Ti, V 700 C Nimonic80A N >65 - Al, Ti, Co 815 C Other grades can be offered on request: PRE= Cr% x Mo% + 16 x N% Stainless Steels ASTM 302, 310, 321, 904L, LDX 2101 Hastelloy, Inconel Alloy 600, 601, X750, 625, 718, Incoloy Alloy 800HT, 825, 28, Monel Alloy 400, 253MA
6 Type Mechanical properties Strength class Tensile strength min Yield strength min Elongation min MPa KSI MPa KSI A2/A x d BUMAX x d BUMAX (800) 1) 130 (116) 0.2 x d BUMAX SuperAustenite x d BUMAX Duplex x d BUMAX SuperDuplex 120 2) x d BUMAX HyperDuplex 120 2) x d BUMAX Ultra 170 3) x d Typical size range M3 to M42. Other sizes can be offered on request 1) Yield strength min 900 MPa for dimensions up to M12, min 800 MPa for dimensions over M12. 2) Typical coldheaded strength class, machined fasteners and some dimensions/designs has strength class 100 or 80. 3) Precipitation hardenable material, strength level and ductility depends on ageing cycle. The final tensile strength can be tailor made depending on fastener type and customer requirements, from 1000 to 2500 MPa.
7 Physical properties, nominal values Type Thermal expansion, mean values in temperature ranges (x10-6 ) per C Resistivity μωm (μωin.) 20 to 100 C 20 to 200 C 20 C (68 F) Max relative permeability 20 C (68 F) A (31) A (31) BUMAX 88, (31) BUMAX SuperAustenite (33) BUMAX Duplex (33) 50 BUMAX SuperDuplex (32.7) 50 BUMAX HyperDuplex (29.5) 50 BUMAX Ultra (32.7) 1000
8 Fastener standard A4 BUMAX Steel standards L S31603 S31651 Consistency of BUMAX Steel manufacturer grades Many steel smelters with different processes and quality control. Some steel companies might have up to 50 steel grade versions of each standard Melting process and raw material has an huge impact on the final properties of the steel Wire rod/bar manufacturer Wire rod/bar/ sheet producers can be integrated companies with the steel smelter or stand alone companies. Each grades can be produce in several different ways depending on production capabilities and process parameters. How the material is rolled and annealed has an huge impact on the final screw properties. Fastener manufacturer
9 Consistency of BUMAX Cr % Ni % Mo % Si % Mn % C % S % C % Chemical composition tolerances of A4 vs BUMAX 316 BUMAX is a very reliable material with very little variation from lot to lot and heat to heat Tighter tolerances of chemical composition gives a better material
10 BUMAX Grade Selection Cross
11 BUMAX HyperDuplex BUFAB is the first in the world to offer cold-headed fasteners of SANDVIK SAF 2707HD (PRE min 48) Wire and Tubes of SAF 2707HD are used in the most demanding applications, such as aggressive corrosive environments in combination with high mechanical stresses and high temperatures Wirelines for the Oil/Gas industry Tubes for heat exchanger, refinery condensers and seawater coolers. BUMAX HyperDuplex is suited for use in severe environments such as hot chlorinated seawater and for aggressive acidic, chloride containing media in chemical, oil, gas and petrochemical industry
12 BUMAX Ultra SANDVIK Nanoflex TM A unique ultra high strength, precipitaion hardenable steel Nano-Particles with Quasi-Crystalline Structure precipitates after ageing Can be tempered to ultra high strength levels Low thermal expansion (~40% lower than Austenitic High Modulus of Elasticity Weldable Good corrosion properties (PRE 25), slightly lower than BUMAX Nobel Prize in Chemistry would be awarded to Israel s Daniel Shechtman of Technion for his discovery of quasicrystals in Daniel Shechtman s discovery also has a link to Sandvik s research. In the mid-1990s, Sandvik s scientists were first in the world to discover quasicrystals in steel.
13 Why use high strength fasteners? Reduce size Save weight with reduced size and fewer bolts Important in aerospace, automotive, sports (sailing boats, bicycles) Smaller screw joints Compact designs Fewer amount of bolts- maintained clamp load Increased clamping force Increased safety factor Better relaxation and fatigue resistance
14 Rm, min (MPa) Rp 0.2, min (MPa) Load (ton) Downsizing A4-50 A4-70 A4-80 BUMAX 88 BUMAX 109 BUMAX HD BUMAX Ultra M27 M18 M16 M16 M14 M12 M10 Smallest possible screw size to avoid plastic deformation at static load of 8 tons (78.5 kn). Calculation based on yield strength and no safety factor is used.
15 The most common types of corrosion General corrosion Pitting corrosion Stress corrosion cracking (SCC) Galvanic corrosion Crevice corrosion
16 Pitting Corrosion Critical pitting temperatures (CPT) at varying concentrations of sodium chloride. Potentiostatic determination at +300 mv SCE. Start at 20 C at a given chloride content and the temperature is increased by 5 C each 15 min up to boiling point or initial corrosion occurs. Sandvik Corrosion Data
17 Pitting Corrosion Critical pitting temperatures (CPT) at varying concentrations of sodium chloride. Potentiostatic determination at +600 mv SCE Start at 20 C at a given chloride content and increase the temperature by 5 C each 15 min till initial corrosion occurs. Sandvik Corrosion Data
18 Stress Corrosion Cracking (SCC) SCC resistance in oxygenbearing chloride solutions. Testing time 1000 hours. Applied stress equal to yield strength at testing temperature. Below line is the safe area, no signs of cracks or pitting corrosion Sandvik Corrosion Data
19 Long time coastal exposure Outokumpu Corrosion Data
20 Pulp and Paper Sulphate process is the most common and are quite mild compared to Sulphite Tests has showed that the resistance in alkaline (sulphate) liquors increases with Chromium content. However Molybdenum is not beneficial Grade ASTM Weight loss (mg) A4 316L 4.8 LDX 2101 S BUMAX D S BUMAX SD S Outokumpu laboratory test done in white liquor (alkaline solution mainly of sodium hydroxide and sodium sulfide at 103 C, 21 days Higher alloys such as , , is used in used in the toughest processes such as bleaching
21 Keel Bolts Whitbread Round the World Race. EF Language. 18 PCs of M39 Bolts = 36 Kg Strength 700 MPa ~101 ksi Volvo Ocean Race. ASSA Abloy. 12 PCs of M30 Bolts = 11 Kg Strength 1550 MPa ~225 ksi
22 Pulp and paper Tanks Slurry pump Pulp dissolving equipment
23 Marine Thrusters Propellers and waterjets Pump systems
24 Defence
25 Nuclear
26 High temperature applications Turbo chargers Exhaust systems Heat shields
27 Science Fusion reactor Particle accelerator Superconducting
28 Oil and Gas Christmas tree monitors and controls the production of a subsea well
29 The benefits of BUMAX The strongest stainless steel fasteners in the market Excellent resistance to corrosion Good in low- and high temperature applications Localised stock when needed Full traceability from melting to final product Production in our own facilities Innovative company with close cooperation with leading steel producers
30 YOUR SOLUTION PROVIDER
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