80_0VA90-_R-16 Series

Transcription

1 Series Cartrige Shouler Milling Cutter Facing Slotting 90 CARTRIDGE SHOULDER MILLING ASSEMBLIES Applications: 80_0VA90 cutter series are assemble with cartriges for AP..16 milling inserts for face an shouler milling applications. This cutter series is available in two ifferent verions, both with meium pitch. The cutter series 8000VA90 has an unequal meium pitch for reucing vibration an is suitable for roughing, semi- nishing an nishing of, Alloys, Stainless, Cast Iron an Aluminum Alloys. 8010VA90 cutter series has an equal pitch an is especially recommene for roughing, semi- nishing an nishing of High Temperature Alloys such as Iron Base Alloys, Cobalt Base Alloys, Nickel Base Alloys an Titaniums. Note: The 80_0VA90 series when mounte with cartrige 80VA90R-16 using AP A-Style inserts cannot utilize the wiper cartrige for nishing when a ne nishe surface is require. Note: When using inserts with a raius larger than 0.080" the cartriges nee to be moi e for aitional clearance by the en user. 8000VA90-_R-16: Maximum a p = 0.600" Effective Cutting Diameter Range = 4.170" to " * Denotes non stock items iameter " an " 8010VA90-_R-16: Maximum a p = 0.600" Effective Cutting Diameter Range = 4.170"* to 8.110"* * Denotes non stock items. 119

2 Shouler Milling Cutter Assemblies 1 H D Cutter Boy & Cartriges Slotting Facing Prouct Dimensions (inch) Spares Item Description 8000VA90-_R-16 Boies with Unequal Meium Pitch & Cartriges A8000VA90-100R A8000VA90-125R A8000VA90-160R A8000VA90-200R D4010T T A8000VA90-250R A8000VA90-315R-16* A8000VA90-400R-16* VA90_R-16 Boies with Equal Meium Pitch & Cartriges A8010VA90-100R-16* A8010VA90-125R-16* A8010VA90-160R-16* D4010T T A8010VA90-200R-16* * Denotes non stock items. D Effective Cutting Diameter H 1 ap max No. of Teeth Tightening in. lbs. 80VA90R-16 Prouct Item Description Cartrige & Spares VA90R D4010T T Note: AP A-Syle cutter assemblies cannot utilize the wiper cartriges. Note: Mounting instructions refer to page 170. Spares Tightening in. lbs. Cartrige Ajustment Note: When using inserts with a raius larger than the cartriges nee to be moi e for aitional clearance by the en user. 80_VA90-_R-16 Technical Information (inch) Prouct Dimensions 90 a p Item Description Facing Pitch Ramping Angle Helical Hole min. - max. ap max Helical / Linear Max RPM A8000VA90-100R , A8000VA90-125R , A8000VA90-160R , A8000VA90-200R , A8000VA90-250R , A8000VA90-315R-16* , A8000VA90-400R-16* , A8010VA90-100R-16* , A8010VA90-125R-16* , A8010VA90-160R-16* , A8010VA90-200R-16* ,200 * Denotes non stock items. Flat Facing Pitch D Depth of Cut (ap) 120

3 Milling Inserts 85 APET16-42 APHT16-42 APEX APFW16-TR APHT16-ER APHT16-FR Prouct Application & Material Dimensions (inch) Roughing Semi-Finishing Finishing r l s Item Description Grae Depth of Cut (inch) ap max. ap min. - max. ap min. - max (IC) l s r hm min APET160402TR-42 SP APET160408TR-42 SP APET160410TR-42 SP APET160415TR-42 SP APET160420TR-42 SP APET160425TR-42 SP APET160430TR-42 SP APET160440TR-42 SP APET160460TR-42 SP APHT1604PDTR-42 X Facet APHT1604PDTR-42 SP Facet APHT1604PDTR-42 MP91M Facet APEX1604PDER-701 SP Facet APEX1604PDFR-701 SP Facet APEX1604PDFR-701 GH Facet APFW1604PDTR X Facet APFW1604PDTR SP Facet APFW1604PDTR SC Facet APFW1604PDTR GH Facet APHT1604PDER SP Facet APHT1604PDFR GH Facet Machining Choice: 1 st Choice 2 n Choice 3 r Choice Material Guie Key escriptions foun on page 9. Note: APHT1604PDTR-42 X500 shoul be use for Stainless with heavy scale. Note: APFW1604PDTR X400 shoul be use for Alloye with heavy scale. Note: APFW1604PDTR SP4019 shoul be use for High Temperature Alloys with heavy scale. Note: Fee recommenations can be foun on page 123. Spee recommenations can be foun on page

4 Milling Inserts 85 APHT16-46 APET16-48 APKT16-43 APKT16-45 APKT16-3M APKT16-2C Prouct Application & Material Dimensions (inch) Roughing Semi-Finishing Finishing r l s Item Description Grae Depth of Cut (inch) ap max. ap min. - max. ap min. - max (IC) l s r hm min APHT160408ER-46 X APHT160408ER-46 SP APHT160416ER-46 X APHT160416ER-46 SP APHT160424ER-46 X APHT160424ER-46 SP APHT160432ER-46 X APHT160432ER-46 SP APHT160440ER-46 X APHT160440ER-46 SP APHT160450ER-46 X APHT160450ER-46 SP APHT160464ER-46 X APHT160464ER-46 SP APET1604PDER-48 X Facet APET1604PDER-48 SP Facet APET160408ER-48 X Facet APET160408ER-48 SP Facet APKT1604PDER-43 X Facet APKT1604PDER-43 SP Facet APKT1604PDER-43 MP91M Facet APKT1604PDER-43 SC Facet APKT1604PDER-45 X Facet APKT1604PDER-45 SP Facet APKT1604PDER-45 MP91M Facet APKT1604PDER-3M MP91M Facet APKT160408E-2C MP91M Machining Choice: 1 st Choice 2 n Choice 3 r Choice Material Guie Key escriptions foun on page 9. Note: APKT1604PDER-43 X500 shoul be use for with heavy scale. Note: Fee recommenations can be foun on page 123. Spee recommenations can be foun on page

5 Milling Inserts & Recommene Fees 85 APMT16-2C Prouct Application & Material Dimensions (inch) Roughing Semi-Finishing Finishing r l s Item Description Grae Depth of Cut (inch) ap max. ap min. - max. ap min. - max (IC) l s r hm min APMT160412E-2C MP91M APMT160416E-2C MP91M APMT160424E-2C MP91M APMT160432E-2C MP91M APMT160440E-2C MP91M APMT160448E-2C MP91M APMT160464E-2C MP91M Machining Choice: 1 st Choice 2 n Choice 3 r Choice Material Guie Key escriptions foun on page 9. 80_0VA90-_R-16 Fees f z (inch/tooth) Geometry Grae Operation Unalloye Alloye Stainless Stainless Refractory PH Gray Iron Spheroial- Ductile Iron Malleable Iron Aluminum & Alloys <16% Si 116 HBN Aluminum & Silicon >16% Si 92 HBN HTA Iron Base Alloys HTA Cobalt Base Alloys HTA Nickel Base Alloys HTA Titanium Base Alloys Har >415 HBN Chille Cast Iron >400 HBN Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. Min. - Max. TR-42 X500 Facing TR-42 SP6519 Facing TR-42 MP91M Facing ER-701 SP6519 Facing FR-701 SP4019 Facing FR-701 GH1 Facing TR X400 Facing TR SP4019 Facing TR SC3025 Facing TR GH1 Facing ER SP4019 Facing FR GH1 Facing ER-46 X500 Facing ER-46 SP6519 Facing ER-48 X500 Facing ER-48 SP6519 Facing ER-43 X500 Facing ER-43 SP6519 Facing ER-43 MP91M Facing ER-43 SC3025 Facing ER-45 X500 Facing ER-45 SP6519 Facing ER-45 MP91M Facing ER-3M MP91M Facing E-2C MP91M Facing Note: HTA = High Temperature Alloys Spee recommenations can be foun on page

6 Recommene Spees Spee v c (SFM) 80_0VA90-_R-16 Series Coolant Recommenation Recommene Possible -- PVD X Grae CVD X Grae PVD Stanar Wear Resistance Spee min. - max. PVD Stanar CVD Stanar CVD Stanar + Uncoate Micrograin ISO P M K N Materials Unalloye Alloye Stainless PH Stainless Cast Iron Aluminum & Alloys Rm an Harness X400 X500 SP6519 SP4019 MP91M SC3025 GH1 <600 N/mm <180 HBN <950 N/mm <280 HBN N/mm HBN N/mm HBN N/mm HBN Austenitic + Ferritic series Martensitic series Refractory P.H Grey GG-Ft Spheroial-Ductile GGG-FGS Malleable GTS - MN/MP Aluminum & Alloys < 16% Si 116 HBN Aluminium + Silicon > 16% Si 92 HBN Iron Base S High Temperature Alloys Cobalt Base Nickel Base Titanium Base H Har Materials Har >415 HBN Chille Cast Iron > 400 HBN Calculation of the average chip thickness in relation with the ae (Raial Engagement) if ae is less than 50% of ia. Formula: Program Fee Rate (f z ) f z = h m x a e h m = Average chip thickness a e = Raial engagement f z = Fee per tooth = Cutter iameter Formula: Average Chip Thickness (h m ) h a m = f z x e 124