Super Fast Thread Milling System

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1 Super Fast Thread Milling System METRIC

2 New Family of Thread Milling Tools The VARDEX Multi-flute Indexable Thread Milling (MiTM) system for fast machining, reduces cycle times when machining threads with long inserts. New nickel coating for all MiTM toolholders provides better anti-rust protection. See it in action Standard Conical MiTM 9 (A) For Small Bores N i c k e l MiTM 24 (M) For Medium Bores No. of Flutes (Z) Cutting Dia. () Tool Overhang () Standard No. of Flutes (Z) Cutting Dia. () 0.2 Tool Overhang () 9.0 Conical NEW To o l h o l d e r s Co a t e d No. of Flutes (Z) -2 Cutting Dia. ().6-6 Tool Overhang () 26-6 No. of Flutes (Z) Cutting Dia. ().9 Tool Overhang () 26 MiTM 25 (S) For Standard Applications Standard Conical Shell Mill Shell Mill Conical No. of Flutes (Z) 2-5 Cutting Dia. () 7-0 Tool Overhang () No. of Flutes (Z) 2-4 Cutting Dia. () 7-28 Tool Overhang () 26-4 No. of Flutes (Z) 5-8 Cutting Dia. () 6-52 Tool Overhang () max.200 No. of Flutes (Z) 5 Cutting Dia. () 6 Tool Overhang () max.200 MiTM 40 () For ong Threads Standard Shell Mill Shell Mill Conical No. of Flutes (Z) -4 Cutting Dia. () 22-0 Tool Overhang () 4-80 No. of Flutes (Z) 6-8 Cutting Dia. () Tool Overhang () max.200 No. of Flutes (Z) 6 Cutting Dia. () 45 Tool Overhang () max.200 MiTM 4 (B) For arge Pitches Standard Shell Mill No. of Flutes (Z) -5 Cutting Dia. () Tool Overhang () 4-65 No. of Flutes (Z) 5-6 Cutting Dia. () Tool Overhang () max.200 2

3 MiTM CATAOG Vardex Ordering Code System Page 4 INSERTS Metric Page 5 American UN _ Page 6 Whitworth for BSF, BSP (G) Page 8 NPT _ Page 9 NPTF Page 9 BSPT Page 0 TOOHODERS Standard s (MiTM 9) _ Page Conical s (MiTM 9) Page 2 Standard s (MiTM 24) _ Page Conical s (MiTM 24) Page 4 Standard s (MiTM 25) Page 5 Conical s (MiTM 25) Page 6 Shell Mill (MiTM 25) _ Page 7 Standard s (MiTM 40) _ Page 8 Shell Mill (MiTM 40) _ Page 9 Standard s (MiTM 4) _ Page 20 Shell Mill (MiTM 4) _ Page 2 TECHNICA DATA Recommended Cutting Speeds and Feed _ Page 22 VARGUS Ius Tool Selector and CNC Program Generator The most popular and advanced thread turning and thread milling software on the market today. Now available in versions at VARGUS ONINE VARGUS DESKTOP VARGUS setup.exe

4 Ordering Code System MiTM Inserts R 25 2 I TM 6 VBX 7 - Product ine R- MiTM line 2 - Insert Style 9, 24, 25, 40, 4 - Type of Insert I - Internal E - External EI-External+Internal NC- Plug 4 - Pitch mm 2-4 tpi 5 - Standard - Metric UN-American UN W- BSW, BSP NPT-NPT NPTF-NPTF BSPT-BSPT 6 - System TM 7 - Carbide Grade VBX VTX MiTM Holders (Standard and Conical) R TM 2 C S Product ine 2 - Holder Type - Cooling 4 - Shank Dia. [mm] 5 - Cutting Dia. [mm] R - MiTM line BR - MiTM with antivibration system TM - Standard holder TMN - Conical holder C- Coolant Channel 2, 20, 25, Tool Overhang [mm] Insert Style A - 9 M - 24 S B No. of Flutes - 5 MiTM Shell Mill R TM 2 C D S Product ine 2 - Holder Type - Cooling 4 - Cutting Dia. [mm] 5 - Drive Hole Dia. [mm] R - MiTM line TM - Standard holder TMN - Conical holder C- Coolant Channel , 22, Insert Style 7 - No. of Flutes 25S 40 4B 5-8 4

5 Metric External / Internal e e e /4P Internal 60 MiTM 9 MiTM 24 MiTM 25 /8P External e e Defined by: R262 (DIN ) Tolerance class: 6g/6H MiTM 40 MiTM 4 Standard MiTM Pitch Ordering Code Cutting Edge Teeth mm mm External Internal e Zt * Note:.0 inserts do not fit into toolholder RTMC For external insert.0 use for CNC program ( + 0.5mm) 0.5 R9I0.50TM R9I0.75TM R9I.00TM R9I.25TM R9I.50TM R9I.75TM R9I2.0TM R24I0.50TM R24I0.75TM R24I.00TM R24I.25TM R24I.50TM R24I.75TM R24I2.00TM R24I2.50TM R25E.00TM... R25I.00TM R25E.25TM... R25I.25TM R25E.50TM... R25I.50TM R25E2.00TM... R25I2.00TM R25E2.50TM... R25I2.50TM RTMC...A RTMC...M (B)RTMC...S.0 *R25E.00TM... *R25I.00TM * See note below.0 R40I.00TM R40I.50TM R40I2.00TM R40I2.50TM R40I.00TM R4E.00TM... R4I.00TM R4E.50TM... R4I.50TM R4E4.00TM... R4I4.00TM R4E4.50TM... R4I4.50TM R4E5.00TM... R4I5.00TM R4E5.50TM... R4I5.50TM R4E6.00TM... R4I6.00TM (B)RTMC... RTMC...B MiTM inserts 25, 40 and 4 are offered with 2 cutting edges. In case of chip flow difficulty, inserts with a single cutting edge can be ordered by request. Example: R25I2.00TM(S)... 5

6 American UN External / Internal /4P Internal 60 e e e /8P External MiTM 9 MiTM 24 MiTM 25 Defined by: ANSI B.:74 Tolerance class: 2A/2B Standard MiTM Pitch Ordering Code Cutting Edge Teeth mm tpi External Internal e Zt * Note: 8 UN & 9 UN inserts do not fit into toolholder RTMC For external insert 8 UN use for CNC program ( + 0.5mm) 2 R9I2UNTM R9I28UNTM R9I27UNTM R9I24UNTM R9I20UNTM R9I8UNTM R9I6UNTM R9I4UNTM R9IUNTM R9I2UNTM R24I2UNTM R24I28UNTM R24I24UNTM R24I20UNTM R24I8UNTM R24I6UNTM R24I4UNTM R24I2UNTM R24I0UNTM R25E20UNTM... R25I20UNTM R25E8UNTM... R25I8UNTM R25E6UNTM... R25I6UNTM R25E4UNTM... R25I4UNTM R25E2UNTM... R25I2UNTM R25E0UNTM... R25I0UNTM *R25E9UNTM... *R25I9UNTM *R25E8UNTM... *R25I8UNTM RTMC...A RTMC...M (B)RTMC...S * See note below MiTM inserts 25, 40 and 4 are offered with 2 cutting edges. In case of chip flow difficulty, inserts with a single cutting edge can be ordered by request. Example: R25I20UNTM(S)... 6

7 American UN External / Internal /4P Internal 60 e e /8P External Defined by: ANSI B.:74 Tolerance class: 2A/2B MiTM 40 MiTM 4 Standard MiTM (con't) Pitch Ordering Code Cutting Edge Teeth mm tpi External Internal e Zt 20 R40I20UNTM R40I8UNTM R40I6UNTM R40I4UNTM R40I2UNTM (B)RTMC... 0 R40I0UNTM R40I9UNTM R40I8UNTM R4E8UNTM... R4I8UNTM R4E7UNTM... R4I7UNTM R4E6UNTM... R4I6UNTM R4E5UNTM... R4I5UNTM RTMC...B 4.5 R4E4.5UNTM... R4I4.5UNTM R4E4UNTM... R4I4UNTM MiTM inserts 25, 40 and 4 are offered with 2 cutting edges. In case of chip flow difficulty, inserts with a single cutting edge can be ordered by request. Example: R25I20UNTM(S)... 7

8 Whitworth for BSF, BSP (G) External / Internal e e e R 0.7P Internal 55 R 0.7P External MiTM 9 e MiTM 24 e MiTM 25 Defined by: B.S.84:956, DIN 259, DIN 228/:982 Tolerance class: Medium Class A MiTM 40 MiTM 4 Standard MiTM Pitch Ordering Code Cutting Edge Teeth mm tpi External+ Internal Internal e Zt 9 R9EI9WTM R9EI6WTM RTMC...A 4 R9EI4WTM R24EI9WTM R24EI4WTM RTMC...M 2 R24EI2WTM R25EI6WTM R25EI4WTM R25EI2WTM (B)RTMC...S R25EIWTM R40EI6WTM R40EI4WTM R40EI2WTM (B)RTMC... R40EIWTM R4I8WTM R4I7WTM RTMC...B 6 R4I6WTM MiTM inserts 25, 40 and 4 are offered with 2 cutting edges. In case of chip flow difficulty, inserts with a single cutting edge can be ordered by request. Example: R25EI6WTM(S)... 8

9 NPT External / Internal º47 Internal External Defined by: USAS B2.:968 Tolerance class: Standard NPT 47' 47' e MiTM 9 e MiTM 40 47' e MiTM 24 47' 47' e MiTM 25 e MiTM 4 Standard MiTM Pitch Ordering Code Cutting Edge Teeth mm tpi External+ Internal e Zt 9 8 R9EI8NPTTM RTMNC...A 24 8 R24EI8NPTTM RTMNC...M 4 R25EI4NPTTM R25EI.5NPTTM RTMNC...S 8 R25EI8NPTTM RTMNC-D6-6-25S R40EI.5NPTTM R40EI8NPTTM RTMNC-D R4EI8NPTTM RTMC...B NPTF External / Internal e e e Internal External Defined by: ANSI B Tolerance class: Standard NPTF 47' 47' MiTM 9 e MiTM 40 47' MiTM 24 47' 47' MiTM 25 e MiTM 4 Standard MiTM Pitch Ordering Code Cutting Edge Teeth mm tpi External+ Internal e Zt 9 8 R9EI8NPTFTM RTMNC...A 24 8 R24EI8NPTFTM RTMNC...M 4 R25EI4NPTFTM R25EI.5NPTFTM RTMNC...S 8 R25EI8NPTFTM RTMNC-D6-6-25S R40EI.5NPTFTM R40EI8NPTFTM RTMNC-D R4EI8NPTFTM RTMC...B 9

10 BSPT External / Internal e e R0.7P Internal 47' 47' MiTM 9 MiTM ' R0.7P External Defined by: B.S. 2:985 Tolerance class: Standard BSPT 47' e MiTM 25 47' e MiTM 40 Standard MiTM Pitch Ordering Code Cutting Edge Teeth mm tpi External+ Internal e Zt 9 9 R9EI9BSPTTM RTMNC...A 24 9 R24EI9BSPTTM RTMNC M 25 4 R25EI4BSPTTM R25EIBSPTTM RTMNC...S 40 R40EIBSPTTM RTMNC-D Plug Insert * Ordering Code Teeth mm External+ Internal Zt 24 R24NC 25 R25NC 40 R40NC No Teeth RTMC...M (B)RTMC...S RTMNC...S (B)RTMC... RTMNC... 4 R4NC RTMC...B All Types * Fill unused toolholder pockets with Plug inserts (R..NC). This assures balance and prevents instability and chips from packing into empty pockets. 0

11 Standard s (MiTM 9) D D Coolant-Thru is recommended, especially when > 0.7 x nominal thread diameter RTMC - for Standard Threads Insert Style Ordering Code Dimensions (mm) No. of Flutes mm D D Z RTMC 20-20A RTMC 22-25A ocation Screw x2 SDIP6 (Mx0.5) Torx+ Screwdriver KIP6 Use the included Vardex Torx+ screwdriver only Recommended max. torque.2 NxM Standard Thread Application by Min. Thread Ø (mm) (coarse) (fine) UNC UN/UNF/UNEF/UNS BSF BSP(G) RTMC 20-20A 0 2x.75 x0.5; X0.75;.5x; 2x.25; 2x UN; UNEF; UNS; 2-24UNS; 2-20UNF; 2-8UNS; 2-6UN; 2-4UNS RTMC 22-25A.75 4x2.0; 6x x0.5; X0.75; x;.5x.25; 4x.5; 4x UN; UNS; UNS; UNEF; UN; 9 6-8UNF; 9 6-6UN; 9 6-4UNS; Step Clamping System! Fasten First Fasten Second 2 Side with screw location holes Always mount all inserts with screw location holes face up To mount insert correctly, push the insert toward the pocket walls.

12 Conical s (MiTM 9) 47' D D Coolant-Thru is recommended, especially when > 0.7 x nominal thread diameter RTMNC - for Conical Threads Spare Parts Insert Style Ordering Code Dimensions (mm) No. of Flutes mm D D Z 9 RTMNC 20-9A ocation Screw x2 SDIP6 (Mx0.5) Torx+ Screwdriver KIP6 Use the included Vardex Torx+ screwdriver only Recommended max. torque.2 NxM Conical Thread Application by (mm) NPT NPTF BSPT RTMNC 20-9A * * * 8-9 * Using MiTM 9 tools the maximum thread length is 0.5mm. 2 Step Clamping System! Fasten First Fasten Second 2 Side with screw location holes Always mount all inserts with screw location holes face up To mount insert correctly, push the insert toward the pocket walls. 2

13 Standard s (MiTM 24) D D D Coolant-Thru is recommended, especially when > 0.7 x nominal thread diameter RTMC - for Standard Threads Spare Parts Insert Style Ordering Code Dimensions (mm) No. of Flutes mm D D Z RTMC 20-26M RTMC 205-0M RTMC M RTMC 206-6M ocation Screw x2 SD4IP8 (M4x0.7) Torx+ Screwdriver KIP8 Use the included Vardex Torx+ screwdriver only Recommended max. torque.2 NxM Standard Thread Application by Min. Thread Ø (mm) (coarse) (fine) UNC UN/UNF/UNEF/UNS BSF BSP(G) RTMC 20-26M.6 M6x2 M4.5x0.5; M5X0.75; M5x; M5x.25; M6x.5; M6x UN; 5 8-4UNS; 5 8-6UN; 5 8-8UNF; UN; UNEF; UN; 5 8-2UN 6-4; RTMC 205-0M 5. M8x2.5 M6x0.5; M7X0.75; M7x; M7x.25; M7x.5; M8x.75; M8x UN; 4-4UNS; 6-6UN; 6-20UN; 6-24UNEF; 6-28UN; 6-2UN RTMC M2 6 M20x2.5 M7x0.5; M7x0.75; M8x; M8x.25; M8x.5; M8x.75; M9x UN; 4-4UNS; 4-6UN; 4-8UNS; 4-20UNEF; 6-24UNEF; 6-28UN; 6-2UN RTMC 206-6M 6 M20x2.5 M7x0.5; M7x0.75; M8x; M8x.25; M8x.5; M8x.75; M9x UN; 4-4UNS; 4-6UN; 4-8UNS; 4-20UNEF; 6-24UNEF; 6-28UN; 6-2UN Side with identification marks Always mount all inserts with identification marks face up Side without identification marks To mount insert correctly, push the insert toward the pocket walls.

14 Conical s (MiTM 24) 47' D D Coolant-Thru is recommended, especially when > 0.7 x nominal thread diameter RTMC - for Conical Threads Spare Parts Insert Style Ordering Code Dimensions (mm) No. of Flutes mm D D Z 24 RTMNC M ocation Screw x2 SD4IP8 (M4x0.7) Torx+ Screwdriver KIP8 Use the included Vardex Torx+ screwdriver only Recommended max. torque.2 NxM Conical Thread Application by (mm) NPT NPTF BSPT RTMNC M On Conical inserts, the identification mark must face up Side without identification marks To mount insert correctly, push the insert toward the pocket walls 4

15 Standard s (MiTM 25) D D D Coolant-Thru is recommended, especially when > 0.7 x nominal thread diameter RTMC - for Standard Threads Insert Style Ordering Code Dimensions (mm) No. of Flutes Spare Parts mm D D Z ocation Screw x2 Torx+ Screwdriver 25 RTMC S RTMC 257-6S RTMC 259-2S RTMC S RTMC S RTMC S RTMC S RTMC S RTMC S BRTMC S SD4IP8 (M4x0.7) KIP8 Use the included Vardex Torx+ screwdriver only Recommended max. torque.2 NxM Standard Thread Application by RTMC S2 RTMC 257-6S2 RTMC 259-2S2 RTMC S2 RTMC S RTMC S RTMC S RTMC S RTMC S5 BRTMC S4 (mm) (coarse) 7 M20x2.5 9 M22x2.5 M24x 20.5 M24x 22 M27x 0 - (fine) M9x; M9x.5; M20x2 M2x; M2x.5; M22x2 M22x; M2x.5; M2x2; M2.5x2.5 M24x; M24x.5; M25x2; M25x2.5 M2x; M2x.5; Mx2; Mx2.5; M4x Min.Thread Ø UNC UN/UNF/UNEF/UNS BSF BSP(G) ; UNS; 6-2UN; 7 8-4UNF; 4-6UNF; 4-8UNS; 4-20UNEF UNEF; 7 8-8UNS; 7 8-6UN; 7 8-4UNF; 7 8-2UN; 7 8-0UNS 5 6-9UN; -0UNS; 5 6-2UN; -4UNS; 5 6-6UN; 7 8-8UNS; UNEF 6-8UN; -9UN; -0UNS; -2UNF; -4UNS; -6UN; -8UN; UNEF 8-8UN; 8-9UN; 8-0UN; 5 6-2UN; 8-4UNS; 5 6-6UN; 5 6-8UNEF; UN 7 8-; 7 8-2; 7 8-4; ; 7 8-4; 5 6-2; ; -2; -4; -6 -; -2; -4; -6 8-; 8-2; 8-4; Side Side with with identification identification marks marks Side Side without identification marks marks Always Always mount mount all inserts all inserts with identification the marks same on side! the same side To mount insert correctly, To mount push insert the correctly, insert push the insert toward the pocket walls. 5

16 Conical s (MiTM 25) D 47' D Coolant-Thru is recommended, especially when > 0.7 x nominal thread diameter RTMNC - for Conical Threads Insert Style Ordering Code Dimensions (mm) No. of Flutes Spare Parts mm D D Z ocation Screw x2 Torx+ Screwdriver 25 RTMNC S RTMNC S RTMNC S SD4IP8 (M4x0.7) KIP8 Use the included Vardex Torx+ screwdriver only Recommended max. torque.2 NxM Conical Thread Application by Thread Ø (mm) NPT NPTF BSPT RTMNC S ; 4-4; -.5; 4-.5; 2-.5; ; 4-4; -.5; 4-.5; 2-.5; ; 4-4 RTMNC S ; -.5; 4-.5; 2-.5; ; -.5; 4-.5; 2-.5; ; -; 4-; 2-; 2-; 2 2-; -; 4-; 5-; 6- RTMNC S ; 4-.5; 2-.5; ; 4-.5; 2-.5; ; 4-; 2-; 2-; 2 2-; -; 4-; 5-; 6- On Conical inserts, the identification mark must face up Side without identification marks To mount insert correctly, push the insert toward the pocket walls 6

17 Shell Mill (MiTM 25) D Da Combi Shell Mill Adaptor is preferable d(h7) D Da H Adaptor not included Coolant-Thru is recommended, especially when > 0.7 x nominal thread diameter Conical and Standard Shell Mills Insert Style Ordering Code Dimensions (mm) No. of Flutes Spare Parts mm D d(h7) H Z ocation Screw x2 Torx+ Screwdriver Holder Screw RTMC D6-6-25S KIP8 M8x.25x5 Standard RTMC D S Use the included SD4IP8 M0x.50x5 25 Vardex Torx+ RTMC D S (M4x0.7) screwdriver only M2x.75x0 Recommended max. Conical RTMNC D6-6-25S * torque.2 NxM M8x.25x5 Standard Thread Applications by Min. Thread Ø (mm) (fine) UN/UNF/UNEF/UNS BSW BSP(G) RTMC D6-6-25S5 6 M8x; M9x.5; M9x2; M40x 9 6-2UN; 5 8-4UNS; 9 6-6UN; 2-8UNEF; 2-20UN Standard RTMC D S6 44 M48x; M48x.5; M48x2; M48x 7 8-2UN; 6-6UN; 6-20UN; 5 6-8UN; 7 8-0UNS; 7 8-4UNS RTMC D S8 52 M55x; M55x.5; M55x2; M56x 2 4-8UN; 2 4-0UN; 2 4-2UN; 2 4-4UN; 2 4-6UN; 2 4-8UN; UN Conical Thread Applications by Thread Ø (mm) NPT NPTF BSPT Conical RTMNC D6-6-25S5 5.9* * For inserts 8NPT and 8NPTF use for CNC program (6.4 mm) 4-.5; 2-.5; (and up) 4-.5; 2-.5; ; x Side with identification marks Side without identification marks Always mount all inserts on the same side! To mount insert correctly, push the insert toward the pocket walls. 7

18 Standard s (MiTM 40) D D D Coolant-Thru is recommended, especially when > 0.7 x nominal thread diameter RTMC - for Standard Threads Insert Style Ordering Code Dimensions (mm) No. of Flutes mm D D Z 40 RTMC RTMC RTMC BRTMC Spare Parts ocation Screw SD4IP8A (M4x0.7) Clamping Screw x2 SCD4IP8 (M4x0.7) Torx+ Screwdriver KIP8 Use the included Vardex Torx+ screwdriver only Recommended max. torque.2 NxM Standard Thread Application by Min. Thread Ø (mm) (coarse) (fine) UNC UN/UNF/UNEF/UNS BSF BSP(G) RTMC M27x M24x; M24x.5 M25x2; M25x UN; -9UN; -0UNS; -2UNF; -4UNS; -6UN; -8UN; UNEF -; -2; -4; -6; 4-4 RTMC M27x M24x; M24x.5 M25x2; M25x UN; -9UN; -0UNS; -2UNF -4UNS; -6UN; -8UN; UNEF -; -2; -4; -6; 4-4 RTMC M2x; M2x.5 Mx2; Mx2.5; M4x - 8-8UN; 8-9UN; 8-0UN; 5 6-2UN; 8-4UNS; 5 6-6UN; 5 6-8UNEF; UN 8-; 8-2; 8-4; BRTMC M2x; M2x.5 Mx2; Mx2.5; M4x - 8-8UN; 8-9UN; 8-0UN; 5 6-2UN; 8-4UNS; 5 6-6UN; 5 6-8UNEF; UN 8-; 8-2; 8-4; Step Clamping System! ocation Screw Clamping Screw x2 2 Side with identification marks Side without identification marks Always mount all inserts on the same side! 8

19 Shell Mill (MiTM 40) D Da Combi Shell Mill Adaptor is preferable d(h7) D Da Adaptor not included H Coolant-Thru is recommended, especially when > 0.7 x nominal thread diameter Conical and Standard Shell Mills Insert Style Ordering Code Dimensions (mm) No. of Flutes Spare Parts ocation Clamping Torx+ Holder mm D d(h7) H Z Screw Screw x2 Screwdriver Screw RTMC D KIP8 M0x.5x40 Standard SD4IP8A SCD4IP8 Use the included Vardex 40 RTMC D Torx+ screwdriver only M2x.75x40 (M4x0.7) (M4x0.7) Recommended max. Conical RTMNC D torque.2 NxM M0x.5x40 Standard Thread Application per Min. Thread Ø (mm) (fine) UN/UNF/UNEF/UNS BSW BSP(G) Standard RTMC D RTMC D M48x; M48x.5; M48x2; M48x M55x; M55x.5; M55x2; M56x 7 8-2UN; 6-6UN; 6-20UN; 5 6-8UN; 7 8-0UNS; 7 8-4UNS 2 4-8UN; 2 4-0UN; 2 4-2UN; 2 4-4UN; 2 4-6UN; 2 4-8UN; UN Conical Thread Application by Min. Thread Ø (mm) NPT NPTF BSPT Conical RTMNC D ; (and up) 2-.5; 2 2-8; x 2 Step Clamping System! ocation Screw Clamping Screw x2 2 Side with identification marks Side without identification marks Always mount all inserts on the same side! 9

20 Standard s (MiTM 4) D D D Coolant-Thru is recommended, especially when > 0.7 x nominal thread diameter RTMC - for Standard Threads Insert Style Ordering Code Dimensions (mm) No. of Flutes mm D D * Z 4 RTMC B RTMC B RTMC 20-4B RTMC 20-65B RTMC 26-4B RTMC 26-65B Standard Thread Application by Spare Parts ocation Screw x2 SD4IP8A (M4x0.7) Min. Thread Ø Clamping Screw SCD4IP8 (M4x0.7) Torx+ Screwdriver KIP8 Use the included Vardex Torx+ screwdriver only Recommended max. torque.2 NxM * (mm) (coarse) (fine) UNC UN/UNF/UNEF/UNS BSW/BSF NPT NPTF RTMC B 2.2 M27x; M0x.5; MX.5; M6X4; M9X4 M0X; M42x4-8, 8-7; 4-7; 8-6; UN; 7 6-6UN -8BSW; 8-7BSW - - RTMC B M0x.5; M6x4 M28X; M45x4 8-7; UN; 7 6-6UN 8-8BSF; 4-7BSW - - RTMC 20-4B 0.0 M6x4; M42x4.5 M4X; M4x.5; M45x UN; 7 6-6UN 8-8BSF; 4-7BSF; 2-6BSW - - RTMC 20-65B 0.0 M6x4; M42x4.5 M4X; M4x.5; M45x UN; 7 6-6UN 8-8BSF; 4-7BSF; 2-6BSW - - RTMC 26-4B5 5.9 M42x4.5; M48x5; M56x5.5; M64x6 M40x; M40x.5; M42x4; M70x6 4-5; 2-4.5; UN; 5 8-6UN 5 8-8BSF; 4-7BSF; 7 8-6BSF RTMC 26-65B4 5.9 M42x4.5; M48x5; M56x5.5; M64x6 M40x; M40x.5; M42x4; M70x6 4-5; 2-4.5; UN; 5 8-6UN 5 8-8BSF; 4-7BSF; 7 8-6BSF * For external applications, inserts R4E... use for CNC program (+0.6mm) 2 Step Clamping System! ocation Screw x2 Clamping Screw 2 Side with identification marks Side without identification marks Always mount all inserts on the same side! 20

21 Shell Mill (MiTM 4) D Da Combi Shell Mill Adaptor is preferable d(h7) D Da Adaptor not included H Coolant-Thru is recommended, especially when > 0.7 x nominal thread diameter Standard Shell Mill Insert Style Ordering Code Dimensions (mm) No. of Flutes mm D * d(h7) H Z 4 Spare Parts ocation Screw x2 Clamping Screw Torx+ Screwdriver Holder Screw KIP8 RTMC D B M0x.5x40 SD4IP8A SCD4IP8 Use the included Vardex Torx+ screwdriver only (M4x0.7) (M4x0.7) RTMC D B Recommended max. M2x.75x40 torque.2 NxM Standard Thread Application by Min. Thread Ø * (mm) (coarse) (fine) UNC UN/UNF/UNEF/UNS BSF NPT NPTF RTMC D B M56x5.5; M64X6 M55x4; M70x6; ; UN; 2 8-6UN 2 4-8; RTMC D B M68x6 M64x4; M70x UN; 2 2-6UN 2 2-8; * For external applications, inserts R4E... use for CNC program (+0.6mm) 2 Step Clamping System! ocation Screw x2 Clamping Screw 2 Side with identification marks Side without identification marks Always mount all inserts on the same side! 2

22 Recommended Grades, Cutting Speeds Vc [m/min] and Feed f [mm/tooth] Material Group P Steel M Stainless Steel K Cast Iron N (K) Non-Ferrous Metals S (M) Heat Resistant Material Vardex No. Material Hardness Brinell HB Vc [m/min] VBX VTX f (Excluding MiTM 9) Feed f [mm/tooth] f (for MiTM 9) ow Carbon (C= %) Unalloyed Steel Medium Carbon (C= %) High Carbon (C= %) Non Hardened ow Alloy Steel Hardened (alloying elements 5%) Hardened High Alloy Steel Annealed (alloying elements>5%) Hardened Cast Steel ow Alloy (alloying elements <5%) High Alloy (alloying elements >5%) Stainless Steel Non Hardened Ferritic Hardened Stainless Steel Austenitic Austenitic Super Austenitic Stainless Steel Non Hardened Cast Ferritic Hardened Stainless Steel Austenitic Cast austenitic Hardened Malleable Ferritic (short chips) Cast Iron Pearlitic (long chips) Grey Cast Iron ow Tensile Strength High Tensile Strength Nodular SG Iron Ferritic Pearlitic Aluminium Alloys Non Aging Wrought Aged Aluminium Alloys Cast Cast & aged Aluminium Alloys Cast Si -22% Copper and Brass Copper Alloys Bronze and non leaded copper Annealed (Iron based ) High Temperature Aged (Iron based) Alloys Annealed (Nickel or Cobalt based) Aged (Nickel or Cobalt based) Titanium Alloys Pure 99.5 Ti 400Rm α+β Alloys 050Rm H (K) Hardened Material HRc Extra Hard Steel Hardened & Tempered HRc Grades Grade Application Sample VBX VTX TiCN coated carbide grade. Excellent grade for steels and general use. TiAlN coated carbide grade. Ideal for Stainless Steels. 22

23 2

24 Super Fast Thread Milling System VARGUS td METRIC EE /205 EDITION 04

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