Separation Technologies for Metal/Plastic Separation hamos KWS. Worldwide market leader in electrostatic separation!
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1 Separation Technologies for Metal/Plastic Separation hamos KWS Worldwide market leader in electrostatic separation!
2 Table of contents About hamos 4 Product range 7 Electrostatic metal/plastic separators 10 Application examples 23 References 47 Page 2
3 Table of contents About hamos 4 Product range 7 Electrostatic metal/plastic separators 10 Application examples 23 References 47 Page 3
4 About hamos Worldwide #1 manufacturer of electrostatic separation machines & plants 1980 founded by Harro Müller- Stürcken in Gernany Penzberg 1993 Start of electrostatic separation technologies with hamos KWS 2000 Introduction of electrostatic separator hamos EKS Becoming experts in the field of: Metal/Plastic Separation Plastic/Plastic Separation PVC Window Recycling WEEE-Plastic Recycling PET Recycling Cable Recycling 2014 Worldwide market leaders using hamos technologies
5 About hamos Bavaria Bavaria Munich 50 km hamos GmbH Recycling- und Separationstechnik Penzberg / Germany Page 5
6 Table of contents About hamos 4 Product range 7 Electrostatic metal/plastic separators 10 Application examples 23 References 47 Page 6
7 Product range Metal Separators/ Detectors Electrostatic Separators Turn-keyplants Page 7
8 Product range Plastic/Plastic Separators Metal/Plastic Separators Metal Separators/ Detectors Free-fall-metal separators Last-chance metal separators Metal/PET Separators Electrostatic Separators Pneumatic metal separators Turn-keyplants PET/PVC Separators Customized Turn-key plants Mineral Separators WEEE-Plastic Recycling System Window Recycling System Rubber Separators Page 8
9 Table of contents About hamos 4 Product range 7 Electrostatic metal/plastic separators 10 Application examples 23 References 47 Page 9
10 Electrostatic metal/plastic separators Basics - Separation Technologies for metals Metal Content Ferrous Non-Ferrous Coarse Fine Coarse Fine Low Magnets Magnets High Magnets Magnets Electronic Metal Separators Eddy Current Separators Electronic Metal Separators KWS Electrostatic Separators Page 10
11 Electrostatic metal/plastic separators hamos KWS Material pre-treatment Shredded Grinded Dryed Etc. + Page 11 Material restrictions Wet and dusty products Compounds (not mechanically liberated) Oily/greasy/fibres/fuzz particles Coated conductors (i.e. oxidised metals like aluminium dross Sticking material - Page 11
12 Electrostatic metal/plastic separators hamos KWS Main facts Separation of conductors from non- PVC Price Coloured: EUR/ton* conductors, White: EUR/ton* Very fine metallic particles, high percentages of metals, cleaning of plastics (non conductors) Assumed white content in coloured PVC: 70% chemicals Increased necessary) value through colour sorting Gross profit ~ 120 EUR/ton Sorting costs ~ 35 EUR/ton Versatile applications with one KWS Dry separation process (no fluids or - Low sorting costs Throughput up to 1800 kg/hr The KWS is the ideal partner for Shaker tables Net profit 85 EUR/ton Eddy current separators *market prices (EUWID 02/2010) Page 12
13 Electrostatic metal/plastic separators hamos KWS Physics PVC + Rubber vibrator Electrode system approx. 25 kv DC metal plastic Corona field charges metal & plastic Rotating steel drum Metallic particles discharge quickly and fall off the drum Plastic particles discharge slowly (stick on the drum by Coulomb forces) splitter Rubber PVC
14 Electrostatic metal/plastic separators hamos KWS Physics Only a single layer of particles can discharge on the surface of the drum This limits the throughput Higher throughputs by increasing of the drum length (hamos KWS : 2 x 1500 mm) Page Page 14 14
15 Electrostatic metal-plastic separators hamos KWS Internal De-dusting system Delivered optional Page 15
16 Electrostatic metal/plastic separators hamos KWS Internal De-dusting system Delivered optional Internal De-dusting PVC Price Coloured: EUR/ton* White: EUR/ton* Internal de-dusting system on all drums is standard and part of the delivery (to be connected to a filter system) Assumed white content in coloured PVC: 70% Increased value through colour sorting Gross profit ~ 120 EUR/ton Sorting costs ~ 35 EUR/ton Net profit 85 EUR/ton *market prices (EUWID 02/2010) Page 16
17 Electrostatic metal/plastic separators hamos KWS Technical specs of KWS 1521/1522/2521/ parallel drums in the first separation stage 1 or 2 drums in the second stage Two stage separation Re-separation of mixture and/or plastic product Drum length mm (KWS 10xx) mm (KWS 15xx) mm (KWS 25xx) Page 17
18 Electrostatic metal/plastic separators hamos KWS Single Drum Page 18
19 Electrostatic metal/plastic separators hamos KWS Page 19
20 Electrostatic metal/plastic separators hamos KWS Page 20
21 Electrostatic metal/plastic separators hamos KWS Water table is no alternative Page 21
22 Table of contents About hamos 4 Product range 7 Electrostatic metal/plastic separators 10 Application examples 23 References 47 Page 22
23 Application examples Metal-plastic separators hamos KWS PVC Cable Scrap Aluminum Cable Scrap PC Boards Input Clean copper Plastic Input Alu/Plastic Clean metal Plastic Joghurt scrap (skeleton waste) Further applications Input Clean metal Plastic Input Clean Metal Plastic Bottle caps Alu-plastic tubes Alu compounds WEEE Handys PVC windows Alu/plastic Alu/plastic Alu/plastic Precious metals Precious metals PVC-metals And many more Page 23
24 Application examples Cable recycling Page 24
25 Application examples Cable recycling Average composition of cable % Plastic % Copper Page 25
26 Application examples Cable Recycling Chopping line Shredding/Granulation for mechanical liberation of metals and plastics Sorting of metals and plastics with shaker table/air table Clean metal Metal containing wire tailings hamos KWS Page 26
27 Application examples Cable Recycling Chopping line Page 27
28 Application examples Cable Recycling Shaker table for clean metal Metal Plastic - This is the infeed for KWS! Page 28
29 Application examples Cable Recycling PVC Cable Input material Typical input material mixture of PVC cable material Metal fraction Metal fraction after hamos KWS Plastic fraction Plastic fraction after hamos KWS Page 29
30 Application examples Aluminum Cable Input material Typical input material mixture of aluminum cable material Metal fraction Metal fractions after hamos KWS Plastic fraction Plastic fraction after hamos KWS Page 30
31 Application examples Mixed Cable Input material Typical input material mixture of mixed cable Metal fraction Metal fraction after hamos KWS Plastic fraction Plastic fraction after hamos KWS Page 31
32 Application examples Cable Recycling Filter lifetime increased by 800 % Page 32
33 Application examples Recycling of PC board scrap & router dust I PRODUCT Ground bare or populated PC boards (epoxy, fibre, copper, precious metal) particle size < 1mm Metal content approx. 20 % TARGET 100 % metal recovery, clean epoxy SOLUTION hamos KWS Page 33
34 Application examples Recycling of PC board scrap & router dust I Plain PC board scrap No components No precious metals ~ 20% copper, tin, lead Single, double, multi-layer Thin copper layers Epoxy, glass fiber Page 34
35 Application examples Recycling of PC board scrap & router dust I Digital components +10 different metals Single, double, multi-layer Contains precious metals Different non-metals Page 35
36 Application examples Recycling of copper clad laminates Fine Conductors Mechanical liberation between metal and epoxy Copper Epoxy with glass fiber Page 36
37 Application examples Recycling of PC board - Principle Shredding for mechanical liberation Pulverisation for metal/non-metal liberation Separation of metal and non-metal with KWS Clean metal Non metallic Page 37
38 Application examples PC Boards Input material Typical input material mixture of PC Boards The ideal fraction size is 1,6 2,5 mm Metal fraction Metal fraction after hamos KWS Plastic fraction Plastic fraction after hamos KWS Page 38
39 Application examples PC Boards Input material Typical input material mixture of PC Boards The ideal fraction size is < 1,6 mm Metal fraction Metal fraction after hamos KWS Residues fraction Residues fraction after hamos KWS Page 39
40 Application examples WEEE Plastic cleaning Input material Typical input material mixture of WEEE plastic Metal fraction Metal fraction after hamos KWS Non conductor fraction Non conductor fraction after hamos KWS Page 40
41 Application examples Router dust Input material Contains > 15% copper Phenolic or glass Fibre/epoxy can be re-used Metal fraction Copper fraction after hamos KWS. Impurities like rubber aso. are removed Non conductor fraction Phenolic or glass fibre/époxy Page 41
42 Application examples Recycling of skeleton waste Principles Principle I Grinding (metal and plastic) Principle II Grinding (metal and plastic) Extrusion with melt screen Electrostatic separator KWS PS Loss: 100% Aluminum 10% PS Clean Aluminum Extrusion with melt screen PS Aluminum 1% PS loss Page 42
43 Application examples Punch scrap / skeleton waste Input material Ground skeleton waste (PS and % aluminum) Originated from dairy products production wastes (we are working on post consumer cups etc.) Metal fraction Aluminum recovery after hamos KWS Plastic fraction Clean plastic fraction PS for new products (plant containers etc.) Page 43
44 Application examples Bottle caps Input material Typical input material mixture of Bottle caps Metal fraction Aluminum recovery after hamos KWS Plastic fraction Plastic fraction after hamos KWS Page 44
45 Application examples Aluminum/plastic pipes Input material Typical input material mixture of Alu-plastic tubes Metal fraction Metal fraction after hamos KWS Plastic fraction Plastic fraction after hamos KWS Page 45
46 Table of contents About hamos 4 Product range 7 Electrostatic metal-plastic separators 10 Application examples 23 References 47 Page 46
47 References hamos worldwide And many more Page 47
48 References Installed hamos KWS Page 48
49 References Installed hamos KWS and KWS Page 49
50 References Installed hamos KWS and KWS Page 50
51 Contact COPPER RECOVERY Gothard Street Huntington Beach, CA Page 51
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