Training module for 6 months on skill development in food processing
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1 Training module for 6 months on skill development in food processing Module No. Module Title Duration (Hrs) 2 Manufacturing Techniques of Food Processing Techniques 630 MODULE Title of the Module : Manufacturing Techniques of Food Processing Machineries 2. Sector : Food Processing and Preservation 3. Code : 4. Entry Qualification : ITI / Diploma. Minimum Age : 20 years 6. Terminal Competency : After completion of the course the candidate will: 7. Duration (in Hrs) : 630 hours a) Gain an understanding of machines tools and various manufacturing techniques b) Get sufficient practice in manufacturing and fabricating and prototypes c) Gain skill in the operation of machine tools d) Gain confidence to start manufacturing venture e) Be able to take up engineering works 8. Module Contents S. No. Theory 1. Engineering Properties of Materials a. Wood-Metals- Cast iron-types- Other metals- properties Practical Carpentry and Fitting Skill Development a. Identification of carpentry tools and Exercise in planning a wooden block, Contact Hours T D P 10 b. Alloys and Steel-Heat treatment of steels - purpose and method of heat treatment. Annealing, normalizing- hardeningtempering- surface hardening b. Half lap joint and tee halving joint c. Special Metals and New c. Identification of fitting tools &
2 Materials for Manufacturing Exercise in filing a metal piece, d. Plastics and rubber d. Making a "L" joint and square joint 2. Introduction to manufacturing Smithy and Forging Skill Development processes a. Casting a. Identification of smithy tools 3 10 b. Forming process b. Exercise in making a ring and "S" 3 10 hook. c. Fabrication process c. Practice in making square rods 3 10 d. Metal removal process d. Visit to Forging workshops and observe forging jobs 3 10 Total hours for this sub-module Casting Process in Detail Casting Skill Development a. Accessories for casting- a. Familiarizing with the accessories of Casting sand preparation casting and foundry b. Types of Moulds and Patterns b. Design of moulds and patterns c. Errors in Casting c. Practising casting d. Special casting processes d. Visit to foundry Unit and study the different moulding and casting process 4. Forming Process in Detail Forming Skill Development a. Smithy Grain flow- Tools a. Familiarising with smithy laboratory and accessories b. Forging- Power tools b. Practising making smithy jobs c. Rolling-Extrusion c. Practising making smithy jobs d. Specialized jobs d. Visit to foundry Unit and study the different moulding and casting process. Fabrication Process in Detail Fabrication Skill Development a. Welding Basics of joints a. Familiarizing welding workshop and accessories b. Types of welding b. Practising different joints c. Specialized welding c. Gas welding and spot welding processes d. Rivetting, Brazing and d. Rivetting, Brazing and Soldering Soldering 6. Metal Removal Process in Detail Skill in Machine Shop Practice a. Drilling a. Drilling jobs 10 b. Lathe b. Planing, Screw cutting, Drilling etc c. Milling c. Milling gear teeth d. Planing and Shaping d. Shaping jobs 10 e. CNC machines e. Visit to CNC Units and study the precision metal removal processes 10 Total hours for this sub-module Working with Plastics and
3 Rubber a. Types of plastics- Composition-Properties b. Manufacturing practices for plastics Manufacturing process for plastics- b. Compression moulding- transfer moulding- moulding and blow moulding. c. Special plastics c. Injection moulding- jet 4 10 Total hours for this sub-module Working with Stainless Steel for Food Industry Specialized skills on manufacturing with SS a. Types of stainless steel and its importance a. Practising manufacturing with steel b. Manufacturing practices for b. Sheet metal works 3 10 stainless steel c. Sheet metal works c. Specialized jobs with SS 3 10 Total hours for this sub-module Lay out of Work Shop a. Selection of machines for manufacturing a. Case studies 20 b. Lay out based on power consideration c. Safety measures d. Worker s training Total hours for this sub-module Overview of food processing machineries a. Familiarize about the primary, secondary and tertiary processing, parts- working principles- operation and maintenance a. Manufacturing Primary processing b. Manufacturing Secondary processing 10 c. Manufacturing Tertiary processing d. Performance evaluation of the developed and improving the efficiency techniques Total hours for this sub-module Total Contact Hours Individually for Theory, Demonstration & practical Grand Total of Contact Hours 630 T- Theory, D- Demonstration, P- Practical 9. Lists of Tools and Equipments for a Batch S.No. Description Quantity 1 All Geared Lathe 6' 3 2 Shaping Machine 1 3 Slotting Machine 1 4 Drilling Machine 1
4 Pedestal Drilling Machine 1 6 Grinding Machine 1 7 Universal Milling Machine 1 8 Powder Hack Saw 1 9 ARC welding kit 1 10 Gas welding Kit 1 11 CNC Machining Centre 1 12 Carpentary Tools 1 Set 13 Fitting tools 1 Set 14 Smithy tools 1 Set 10. Space Required for Conducting the Module (in square feet) a. Theory Class Room : 600 sq.ft. b. Demonstration & Practical Class Room : 4000 sq.ft. 11. Power requirement 100 kw 12. Qualifications of Instructor BE or ME in Mechanical or Production Engineering Diploma in Mechanical Engineering 13. Suggested Readings Text Books 1) Adithan, M. And A.D.Gupta Manufacturing Technology. New Age International (P) Ltd. Publishers, Chennai. 2) Hajra Chowdry, S.K Elements Of Workshop Technology, Vol.I & II. Manufacturing Process. Asian Book Co., New Delhi. 3) Khanna, O.P A Textbook On Welding Technology. Dhanpat Rai. New Delhi. 4) Khurmi, R.S. And J.K. Kupta A Textbook Of Workshop Technology. Publication Division Of NIRJA Construction And Development Co. (P) Ltd. Ramnagar, New Delhi ) Sharma, P.C A Textbook Of Production Technology. S. Chand & Company Ltd. Ram Nagar, New Delhi-1100.
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