Now Available, New YNMG 2.53 Inserts. Insert Shapes YNMG Corner Radii.016",.031" Grades Cermet: PV3010 CT3000 Carbide: TT8115 (CVD) TT5080 (PVD)

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1 Insert Sapes YNMG 2.53 Corner Radii.016",.031" Grades Cermet: PV3010 CT3000 Caride: TT8115 (CVD) TT5080 (PVD) Now Availale, New YNMG 2.53 Inserts Ingersoll is pleased to announce te expansion of te Gold-Rino product line wit a new YNMG style insert. Tis new insert is designed wit a 25 included angle sape tat enales profile and grooving applications in cases were a 35 VNMG insert doesn t provide enoug side clearance. Tis insert is also an excellent option for uninterrupted undercut macining applications. Te YNMG insert is offered wit our new FS cip reaker, featuring a sarp cutting edge wic reduces radial and tangential forces during macining. Comined wit te wide protrusion on te rake face, te result is minimal viration and favorale cip control producing an excellent surface finis. All YNMG inserts are intercangeale wit te Gold-Rino VNMX H-Type olders, ut for optimal performance, it is recommended te new T-Type olders are used for all external applications. PAGE 1 OF 9

2 YNMG FS Features New profile macining concept: 25 degree included angle FS cipreaker features a sarp cutting edge and wide cip reaker sape for excellent cip control Wide cip reaker sape for cip control Positive rake angle Intercangeale wit VNMX olders Main applications Profiling Profiling Undercut macining Improved productivity and cost savings Intercangeale wit te recently launced VNMX insert olders Can e fastened to te same older VNMX 2.53 insert setting YNMG 2.53 insert setting YNMG 2.53 insert s cutting edge lengt YNMG E.L. =.185" E.L. YNMG E.L. =.165" 845 Sout Lyford Road, Rockford, IL PAGE 2 OF 9

3 YNMG FS cipreaker edge geometry Cip reaker Edge geometry YNMG YNMG FS 10 Cipreaker range Dept of cut (inc) YNMG FS Feed rate (ipr) Insert: YNMG (130408) FS Cutting Speed (V): 650 sfm Material: 0.45% Caron steel (HB200~230) 845 Sout Lyford Road, Rockford, IL PAGE 3 OF 9

4 Case Study 1 Competitor Ingersoll Workpiece Pulley Workpiece material Caron steel (S40C, AISI 1040) Insert Y type positive insert (2 corners) YNMG FS (4 corners) Grade P25 tungsten caride coated PV3010 Cutting speed V (sfm) 1300 Feed rate f (ipr).008 Dept of cut ap (inc).008 Coolant Dry Tool life (pcs/insert) Tool life (pcs/insert) Tool life increased y 100% Competitor Ingersoll Case Study 2 Competitor Ingersoll Workpiece Saft Workpiece material Magnesium alloy Insert YNMG 331 (4 corners) YNMG FS (4 corners) Grade P10 cermet grade PV3010 Cutting speed V (sfm) 850 Feed rate f (ipr).0023 Dept of cut ap (inc).020 Coolant Dry Tool life (pcs/insert) Tool life (pcs/insert) Smaller Insert, Same Tool Life 50 0 Competitor Ingersoll Case Study Sout Lyford Road, Rockford, IL PAGE 4 OF 9

5 YNMG 2.53 Negative 25º romic inserts 35º 25º Dimension (in) Size d t r t r d Insert ANSI (ISO) Recommended macining conditions feed (ipr) ap (in) Cermet CVD Coated PVD coated PV3010 CT3000 TT8115 TT5080 YNMG (130404) FS (130408) FS : Standard item 845 Sout Lyford Road, Rockford, IL PAGE 5 OF 9

6 TVJNR/L TVQNR/L T-Type older 1 f f TVJNR/L TVQNR/L Dimension (inc) Approac angle Insert f 1 93 TVJNR/L B VNMX D YNMG D max. 44 max TVQNR/L B D Spare parts Clamp Clamp screw Sim Sim screw Spring Wrenc DLM 2.5V-NX DLS 4 MSVI SO 40085I DSP 4 L-W 4 T Sout Lyford Road, Rockford, IL PAGE 6 OF 9

7 TVVNN T-Type older f 72.5 f 72.5 TVVNN Approac angle Dimension (inc) f Insert 72.5 TVVNN B VNMX D YNMG max. 60 max. Spare parts Clamp Clamp screw Sim Sim screw Spring Wrenc DLM 2.5V-NX DLS 4 MSVI SO 40085I DSP 4 L-W 4 T Sout Lyford Road, Rockford, IL PAGE 7 OF 9

8 A-SVUNR/L A-SVQNR/L Screw type older dg7 dg7 f 93 Dmin f Dmin A-SVUNR/L A-SVQNR/L dg7 f Approac angle Dimension (in) dg7 f Dmin Insert 95 A16T SVUNR/L VNMX A20U SVUNR/L max A16T SVQNR/L A20U SVQNR/L max. Spare parts Screw Sim Sim screw Wrenc 1 Wrenc 2 VNMX 2.53x TS 30120I/HG SSVN TS S T 9(T-9/5) L-W Sout Lyford Road, Rockford, IL PAGE 8 OF 9

9 OPERATING GUIDELINES ISO Material Condition P M K N S H Non-alloy steel, cast steel, free cutting steel Low alloy steel and cast steel (less tan 5% of alloying elements) Hig alloy steel, cast steel and tool steel Stainless steel and cast steel Gray cast iron (GG) Cast iron nodular (GGG) Malleale cast iron Aluminum - wrougt alloy Aluminumcast, alloyed Copper alloys Non-metallic Hig temp. alloys Titanium, Ti alloys Hardened steel Tensile Hardness strengt HB (N/mm 2 ) Material No. Cutting Speed Vc (sfm) Cermet Steel Stainless steel Cast iron Nonferrous Hig temp. alloys Hardened steel Coated PV3010 CT3000 TT8115 TT5080 < 0.25%C Annealed >= 0.25%C Annealed < 0.55%C Quenced and tempered >= 0.55%C Annealed Quenced and tempered Annealed Quenced and tempered Annealed Quenced and tempered Ferritic / martensitic Martensitic Austenitic Ferritic Pearlitic Ferritic Pearlitic Ferritic Pearlitic Not cureale Cured <=12% Si Not cureale Cured >12% Si Hig temp >1% P Free cutting Brass Electrolitic copper Duroplastics, fier plastics 29 Hard ruer 30 Annealed Fe ased Cured Ni or Co ased Annealed Cured Cast Rm Alpa+eta alloys cured Rm Hardened 55HRC 38 Hardened 60HRC 39 Cilled cast iron Cast Cast iron nodular Hardened 55HRC Sout Lyford Road, Rockford, IL PAGE 9 OF 9

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