For Extra Large Pitches INCH

Transcription

1 or Extra arge Pitches INCH

2 or Extra arge Pitches Up to 1 tpi or 25mm Unique Design for Heavy Duty Applications VKX Vargus Tough Submicron Grade Inserts Anti-Rotation Stopper Toolholder Support Suited to Insert Profile Mega ine ISO Inserts & Toolholders _ Pages 4-5 Round (DIN 20400) Inserts & Toolholders Pages 6-7 Trapez Inserts & Toolholders Pages 8-9 ACME Inserts & Toolholders Pages Stub ACME Inserts & Toolholders _ Pages American Buttress Inserts & Toolholders _ Pages Metric Buttress (Sägengewinde) Inserts & Toolholders _ Pages TECHNICA DATA Recommended Grades and Cutting Speeds _ Page 18 2

3 Mega ine Ordering Code System Inserts 5 MG E R 20 TR VKX Insert Size 2 Product ine 3 Type of Insert 4 RH/H Insert 5 Pitch 6 Standard 5 IC5/8 MG Mega ine E I 7 Grade VKX Toolholders N MG 24 TR H Anvil 2 Holder Style 3 Shank Square 4 Insert Size 5 Product ine 6 Pitch N No anvil 100, 125, IC5/8 MG Mega ine 10-25mm 2-1 tpi 7 Standard 8 RH/H Holder ISO Metric RD Round DIN TR Trapez DIN 103 ACME ACME STACME Stub ACME ABUT American Buttress SAGE Metric Buttress DIN 513 R Right Hand eft Hand None Right Hand H eft Hand 10-25mm 2-1 tpi ISO Metric RD Round DIN TR Trapez DIN 103 ACME ACME STACME Stub ACME ABUT American Buttress SAGE Metric Buttress DIN 513 Toolholders N VR C MG 24 TR H Anvil 2 Holder Style 3 Cooling 4 Shank ront Dia. 5 Insert Size 6 Product ine 7 Pitch N No anvil VR C With Coolant Channel 150, 200, IC5/8 MG Mega ine 10-25mm 2-1 tpi 8 Standard 9 RH/H Holder ISO Metric RD Round DIN TR Trapez DIN 103 ACME ACME STACME Stub ACME ABUT American Buttress SAGE Metric Buttress DIN 513 None Right Hand H eft Hand VARGUS Ius Tool Selector and CNC Program Generator The most popular and advanced thread turning and thread milling software on the market today. Now available in 3 versions at VARGUS ONINE VARGUS DESKTOP VARGUS setup.exe 3

4 ISO Inserts / 1/4P h 60 X Y 1/8P Defined by: R262 (DIN 13) Tolerance class: 6g/6H IC IC inch mm RH VKX h min X Y 12 5MGER 12.0ISO MGER 16.0ISO MGER 18.0ISO MGER 20.0ISO MGER 25.0ISO IC inch mm RH VKX h min X Y 12 5MGIR 12.0ISO MGIR 16.0ISO MGIR 18.0ISO MGIR 20.0ISO MGIR 25.0ISO Recommended thread infeed method for Mega ine: lank or Modified lank 1 lank Modified lank 1 4

5 Toolholders for ISO Inserts D1 H1 H D A B 1 (max) 2 1 Min. Thread Diameter 5MGER 12.0ISO... 5MGER 16.0ISO... 5MGER 18.0ISO... 5MGER 20.0ISO... 5MGER 25.0ISO... RH H=B=H1 1 2 N100-5MG 12ISO N125-5MG 12ISO M43x12 N150-5MG 12ISO N100-5MG 16ISO N125-5MG 16ISO M57x16 N150-5MG 16ISO N100-5MG 18ISO N125-5MG 18ISO M65x18 N150-5MG 18ISO N100-5MG 20ISO N125-5MG 20ISO M72x20 N150-5MG 20ISO N100-5MG 25ISO N125-5MG 25ISO M90x25 N150-5MG 25ISO Min. Bore Thread Diameter Range (Min.-Max.) dia. RH A 1 (max) D D1 inch Short Chip Material ong Chip Material 5MGIR 12.0ISO... 5MGIR 16.0ISO... 5MGIR 18.0ISO... 5MGIR 20.0ISO... 5MGIR 25.0ISO... NVRC150-5MG 12ISO (M73-90)x12 (M85-90)x12 NVRC200-5MG 12ISO (M84-90)x12 (M84-90)x12 NVRC150-5MG 16ISO (M77-190)x16 (M89-190)x16 NVRC200-5MG 16ISO (M88-190)x16 (M )x16 NVRC250-5MG 16ISO (M )x16 (M )x16 NVRC150-5MG 18ISO (M85-230)x18 (M91-230)x18 NVRC200-5MG 18ISO (M90-230)x18 (M )x18 NVRC250-5MG 18ISO (M )x18 (M )x18 NVRC150-5MG 20ISO (M92-290)x20 (M92-290)x20 NVRC200-5MG 20ISO (M93-290)x20 (M )x20 NVRC250-5MG 20ISO (M )x20 (M )x20 NVRC150-5MG 25ISO (M )x25 (M )x25 NVRC200-5MG 25ISO (M )x25 (M )x25 NVRC250-5MG 25ISO (M )x25 (M )x25 Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG (70055) Torx Key - K6T (70025) 5

6 Round (DIN 20400) Inserts / Y R P h h R P R P 30 Defined by: DIN Tolerance class: Standard X IC IC inch mm RH VKX h min X Y 10 5MGER 10.0RD MGER 12.0RD MGER 16.0RD IC inch mm RH VKX h min X Y 10 5MGIR 10.0RD MGIR 12.0RD MGIR 16.0RD Recommended thread infeed method for Mega ine: lank or Modified lank 1 lank Modified lank 1 6

7 Toolholders for Round Inserts (DIN 20400) D1 H1 H D A B 1 (max) 2 1 5MGER 10.0RD MGER 12.0RD MGER 16.0RD RH H=B=H1 1 2 N100-5MG 10RD N125-5MG 10RD N150-5MG 10RD N100-5MG 12RD N125-5MG 12RD N150-5MG 12RD N100-5MG 16RD N125-5MG 16RD N150-5MG 16RD Thread Diameter Range (Min.-Max.).87 (RD )x10.87 (RD )x12.87 (RD )x16 Min. Bore Thread Diameter Range (Min.-Max.) dia. RH A 1 (max) D D1 inch Short Chip Material ong Chip Material 5MGIR 10.0RD MGIR 12.0RD MGIR 16.0RD NVRC150-5MG 10RD NVRC200-5MG 10RD NVRC250-5MG 10RD NVRC150-5MG 12RD NVRC200-5MG 12RD NVRC250-5MG 12RD NVRC150-5MG 16RD NVRC200-5MG 16RD NVRC250-5MG 16RD (RD )x10 (RD )x (RD )x12 (RD )x (RD )x16 (RD )x16 Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG (70055) Torx Key - K6T (70025) 7

8 Trapez Inserts / Y 30 X h Defined by: DIN 103 Tolerance class: 7e/7H IC IC inch mm RH VKX h min X Y 12 5MGER 12.0TR MGER 14.0TR MGER 16.0TR MGER 18.0TR MGER 20.0TR MGER 24.0TR IC inch mm RH VKX h min X Y 12 5MGIR 12.0TR MGIR 14.0TR MGIR 16.0TR MGIR 18.0TR MGIR 20.0TR MGIR 24.0TR Recommended thread infeed method for Mega ine: lank or Modified lank 1 lank Modified lank 1 8

9 Toolholders for Trapez Inserts D1 H1 H D A B 1 (max) 2 1 5MGER 12.0TR... 5MGER 14.0TR... 5MGER 16.0TR... 5MGER 18.0TR... 5MGER 20.0TR... 5MGER 24.0TR... RH H=B=H1 1 2 N100-5MG 12TR N125-5MG 12TR N150-5MG 12TR N100-5MG 14TR N125-5MG 14TR N150-5MG 14TR N100-5MG 16TR N125-5MG 16TR N150-5MG 16TR N100-5MG 18TR N125-5MG 18TR N150-5MG 18TR N100-5MG 20TR N125-5MG 20TR N150-5MG 20TR N100-5MG 24TR N125-5MG 24TR N150-5MG 24TR Thread Diameter Range (Min.-Max.).87 (TR44-300)x12.87 (TR55-145)x14.87 (TR65-175)x16.87 (TR85-200)x18.87 (TR )x20.87 (TR )x24 Min. Bore Thread Diameter Range (Min.-Max.) dia. RH A 1 (max) D D1 inch Short Chip Material ong Chip Material 5MGIR 12.0TR... 5MGIR 14.0TR... 5MGIR 16.0TR... 5MGIR 18.0TR... 5MGIR 20.0TR... 5MGIR 24.0TR... NVRC150-5MG 12TR (TR85-300)x12 (TR85-300)x12 NVRC200-5MG 12TR (TR85-300)x12 (TR95-300)x12 NVRC250-5MG 12TR (TR95-300)x12 (TR )x12 NVRC150-5MG 14TR (TR )x14 (TR )x14 NVRC200-5MG 14TR (TR )x14 (TR )x14 NVRC250-5MG 14TR (TR )x14 (TR )x14 NVRC150-5MG 16TR (TR80-175)x16 (TR )x16 NVRC200-5MG 16TR (TR )x16 (TR )x16 NVRC250-5MG 16TR (TR )x16 (TR )x16 NVRC150-5MG 18TR (TR85-200)x18 (TR90-200)x18 NVRC200-5MG 18TR (TR90-200)x18 (TR )x18 NVRC250-5MG 18TR (TR )x18 (TR )x18 NVRC150-5MG 20TR (TR )x20 (TR )x20 NVRC200-5MG 20TR (TR )x20 (TR )x20 NVRC250-5MG 20TR (TR )x20 (TR )x20 NVRC150-5MG 24TR (TR )x24 (TR )x24 NVRC200-5MG 24TR (TR )x24 (TR )x24 NVRC250-5MG 24TR (TR )x24 (TR )x24 Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG (70055) Torx Key - K6T (70025) 9

10 ACME Inserts / Y 29 h X Defined by: ANSI B1.8:1988 Tolerance class: 3G IC IC inch inch RH VKX h min X Y 2 5MGER 2ACME /2 5MGER 1-1/2ACME /3 5MGER 1-1/3ACME MGER 1ACME IC inch inch RH VKX h min X Y 2 5MGIR 2ACME /2 5MGIR 1-1/2ACME /3 5MGIR 1-1/3ACME MGIR 1ACME Recommended thread infeed method for Mega ine: lank or Modified lank 1 lank Modified lank 1 10

11 Toolholders for ACME Inserts D1 H1 H D A B 1 (max) 2 1 5MGER 2ACME... 5MGER 1-1/2ACME... 5MGER 1-1/3ACME... 5MGER 1ACME... RH H=B=H1 1 2 N100-5MG 2ACME N125-5MG 2ACME N150-5MG 2ACME N100-5MG 1-1/2ACME N125-5MG 1-1/2ACME N150-5MG 1-1/2ACME N100-5MG 1-1/3ACME N125-5MG 1-1/3ACME N150-5MG 1-1/3ACME N100-5MG 1ACME N125-5MG 1ACME N150-5MG 1ACME Thread Diameter Range (Min.-Max.).87 (3-5")-2ACME.87 (3-5")-1 1/2ACME.87 (3-5")-1 1/3ACME.87 (3.5-5")-1ACME Min. Thread Diameter Range (Min.-Max.) Bore dia. RH A 1 (max) D D1 inch Short Chip Material ong Chip Material 5MGIR 2ACME... 5MGIR 1-1/2ACME... 5MGIR 1-1/3ACME... 5MGIR 1ACME... NVRC150-5MG 2ACME (3-5")-2ACME (3.5-5")-2ACME NVRC200-5MG 2ACME (3.5-5")-2ACME (4-5")-2ACME NVRC250-5MG 2ACME (4-5")-2ACME (4.5-5")-2ACME NVRC150-5MG 1-1/2ACME (3-5")-1 1/2ACME (3.5-5")-1 1/2ACME NVRC200-5MG 1-1/2ACME (3.5-5")-1 1/2ACME (4-5")-1 1/2ACME NVRC250-5MG 1-1/2ACME (4-5")-1 1/2ACME (4.5-5")-1 1/2ACME NVRC150-5MG 1-1/3ACME (3-5")-1 1/3ACME (3.5-5")-1 1/3ACME NVRC200-5MG 1-1/3ACME (3.5-5")-1 1/3ACME (4.0-5")-1 1/3ACME NVRC250-5MG 1-1/3ACME (4.0-5")-1 1/3ACME (4.5-5")-1 1/3ACME NVRC150-5MG 1ACME (3.5''-5")-1ACME (4''-5")-1ACME NVRC200-5MG 1ACME (4''-5")-1ACME (4.5''-5")-1ACME NVRC250-5MG 1ACME (4.0''-5")-1ACME (4.5''-5")-1ACME Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG (70055) Torx Key - K6T (70025) 11

12 Stub ACME Inserts / Y 29 X h Defined by: ANSI B1.8:1988 Tolerance class: 2G IC IC inch inch RH VKX h min X Y 1 5MGER 1STACME IC inch inch RH VKX h min X Y 1 5MGIR 1STACME Recommended thread infeed method for Mega ine: lank or Modified lank 1 lank Modified lank 1 12

13 Toolholders for Stub ACME Inserts D1 H1 H D A B 1 (max) 2 1 5MGER 1STACME RH H=B=H1 1 2 N100-5MG 1STACME N125-5MG 1STACME N150-5MG 1STACME Thread Diameter Range (Min.-Max.).87 (3.5-5") -1STACME Min. Thread Diameter Range (Min.-Max.) Bore dia. RH A 1 (max) D D1 inch Short Chip Material ong Chip Material 5MGIR 1STACME... NVRC150-5MG 1STACME (3.5-5")-1STACME (3.5-5")-1STACME NVRC200-5MG 1STACME (3.5-5")-1STACME (4.0-5")-1STACME NVRC250-5MG 1STACME (4.0-5")-1STACME (4.5-5")-1STACME Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG (70055) Torx Key - K6T (70025) 13

14 American Buttress Inserts / P 7 45 h Y X Y X P Defined by: ANSI B Tolerance class: Class 2 IC IC IC inch inch RH VKX h min X Y 2 5MGER 2ABUT MGER 1.5ABUT IC inch inch RH VKX h min X Y 2 5MGIR 2ABUT MGIR 1.5ABUT Note: American Buttress inserts are non-stock items Recommended thread infeed method for Mega ine: lank or Modified lank 1 lank Modified lank 1 14

15 Toolholders for American Buttress Inserts D1 H1 19 H 19 D A B 1 (max) 2 1 5MGER 2ABUT... 5MGER 1.5ABUT... RH H=B=H1 1 2 N100-5MG 2ABUT N125-5MG 2ABUT N150-5MG 2ABUT N100-5MG 1.5ABUT N125-5MG 1.5ABUT N150-5MG 1.5ABUT Thread Diameter Range (Min.-Max.) 1.22 (7-24")-2BUTT 1.22 (11-24")-1.5BUTT Min. Bore Thread Diameter Range (Min.-Max.) dia. RH A 1 (max) D D1 inch Short Chip Material ong Chip Material 5MGIR 2ABUT... 5MGIR 1.5ABUT... NVRC150-5MG 2ABUT NVRC200-5MG 2ABUT NVRC250-5MG 2ABUT NVRC150-5MG 1.5ABUT NVRC200-5MG 1.5ABUT NVRC250-5MG 1.5ABUT Note: American Buttress toolholders are non-stock items 6.4 (7"-16")-2BUTT (7"-16")-2BUTT 10.2 (11"-22")-1.5BUTT (11"-22")-1.5BUTT Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG (70055) Torx Key - K6T (70025) 15

16 Metric Buttress (Sägengewinde) Inserts / P 3 30 h Y X X Y P Defined by: DIN 513 Tolerance class: Medium Class IC IC IC inch mm RH VKX h min X Y 10 5MGER 10.0SAGE MGER 12.0SAGE MGER 14.0SAGE MGER 16.0SAGE MGER 20.0SAGE IC inch mm RH VKX h min X Y Note: Metric Buttress inserts are non-stock items 10 5MGIR 10.0SAGE MGIR 12.0SAGE MGIR 14.0SAGE MGIR 16.0SAGE MGIR 20.0SAGE Recommended thread infeed method for Mega ine: lank or Modified lank 1 lank Modified lank 1 16

17 Toolholders for Metric Buttress Inserts (Sägengewinde) D1 H H 13.5 D A B 1 (max) 2 1 5MGER 10.0SAGE... 5MGER 12.0SAGE... 5MGER 14.0SAGE... 5MGER 16.0SAGE... 5MGER 20.0SAGE... RH H=B=H1 1 2 N100-5MG 10SAGE N125-5MG 10SAGE N150-5MG 10SAGE N100-5MG 12SAGE N125-5MG 12SAGE N150-5MG 12SAGE N100-5MG 14SAGE N125-5MG 14SAGE N150-5MG 14SAGE N100-5MG 16SAGE N125-5MG 16SAGE N150-5MG 16SAGE N100-5MG 20SAGE N125-5MG 20SAGE N150-5MG 20SAGE Thread Diameter Range (Min.-Max.) 1.2 (S65-80)x (S85-146)x (S )x (S )x (S )x20 Min. Bore dia. Thread Diameter Range (Min.-Max.) RH A 1 (max) D D1 inch Short Chip Material ong Chip Material 5MGIR 10.0SAGE... NVRC150-5MG 10SAGE (S65-80)x10 (S75-80)x10 5MGIR 12.0SAGE... 5MGIR 14.0SAGE... 5MGIR 16.0SAGE... 5MGIR 20.0SAGE... NVRC150-5MG 12SAGE (S85-400)x12 (S90-400)x12 NVRC200-5MG 12SAGE (S90-400)x12 (S )x12 NVRC250-5MG 12SAGE (S )x12 (S )x12 NVRC150-5MG 14SAGE (S )x14 (S )x14 NVRC200-5MG 14SAGE (S )x14 (S )x14 NVRC250-5MG 14SAGE (S )x14 (S )x14 NVRC150-5MG 16SAGE (S )x16 (S )x16 NVRC200-5MG 16SAGE (S )x16 (S )x16 NVRC250-5MG 16SAGE (S )x16 (S )x16 NVRC150-5MG 20SAGE (S )x20 (S )x20 NVRC200-5MG 20SAGE (S )x20 (S )x20 NVRC250-5MG 20SAGE (S )x20 (S )x20 Note: Metric Buttress toolholders are non-stock items Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG (70055) Torx Key - K6T (70025) 17

18 Recommended Grades and Cutting Speeds Vc [ft/min] Material Group P Steel M Stainless Steel K Cast Iron N(K) Non-errous Metals S(M) Heat Resistant Material Material Hardness Brinell HB Vc [ft/min] Coated VKX 1 ow carbon (C= %) Unalloyed steel Medium carbon (C= %) High carbon (C= %) Non hardened ow alloy steel 5 Hardened (alloying elements 5%) Hardened Vardex No. 7 High alloy steel Annealed (alloying elements>5%) Hardened Cast steel ow alloy (alloying elements <5%) High alloy (alloying elements >5%) Stainless steel Non hardened erritic Hardened Stainless steel Austenitic Austenitic Super Austenitic Stainless steel Non hardened Cast erritic Hardened Stainless steel Austenitic Cast austenitic Hardened Malleable erritic (short chips) Cast iron Pearlitic (long chips) Grey Cast iron ow tensile strength High tensile strength Nodular SG iron erritic Pearlitic Aluminium alloys Non aging Wrought Aged Aluminium alloys Cast Cast & aged Aluminium alloys Cast Si 13-22% Copper and Brass copper alloys Bronze and non leaded copper Annealed (Iron based) High temperature Aged (Iron based) alloys Annealed (Nickel or Cobalt based) Aged (Nickel or Cobalt based) Titanium alloys Pure 99.5 Ti 400Rm α+β alloys 1050Rm H(K) Hardened Material HRc Extra hard steel Hardened & tempered HRc Note: or Number of Passes, refer to the insert tables. Grades Grade Application Sample VKX Superior general purpose grade, excellent for machining steels and stainless steels. TiN coated. 18

19 VARGUS Ius Tool Selector and CNC Program Generator The most popular and advanced thread turning and thread milling software on the market today. Now available in 3 versions at VARGUS ONINE VARGUS DESKTOP VARGUS setup.exe 19

20 or Extra arge Pitches Visit VARGUS Vargus USA 1149 Barberry Drive Janesville, WI U.S.A Tel: ax: INCH EA 05/2015 EDITION 02/1213