END MILLS ROUGHING DRILLING RAMPING SLOTTING FINISHING. Now with corner radius!
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1 END MILLS Now with corner radius! ROUGHING DRILLING RAMPING SLOTTING FINISHING
2 Shank HA/HB Solid carbide 4-fluted 36 /38 helix Face geometry for drilling and ramping nano-si -coating Cutting edge preparation Optimal chip space
3 SLOTTING High process reliability with smooth operation High feed rate for plunging and slotting High metal removal rate Up to 100% increased cutting speed in steel Thanks to low power consumption also suitable for less rigid machines ROUGHING Contours with high surface quality FINISHING Up to 100% increased tool life High cutting parameters also in alloyed heat-treatable steels Precision slots can be produced in all tolerances DRILLING & RAMPING Piloting on curved or oblique surfaces
4 RF 100 DIVER End Mills center cutting HA HB Type N Std. Length Variable Helix 4 Flutes Corner Chamfer Feed Dir. Rake Angle Tool material Solid Carbide Surface finish nano-si Slotting Roughing Ramping Helix Drilling Finishing Series Number 6757 c d2 d1 l 2 l 1 d1 h10 d2 h6 l1 l2 corner No. of Shank Order fract. fract fract fract chamfer (in.) flutes style Code EDP Number 1/8 1/8 1 1/2 1/ HA /16 3/16 2 3/ HA /4 1/4 2 1/2 1/ HA /16 5/16 2 1/2 3/ HA /8 3/8 2 1/2 7/ HA /16 7/16 2 3/4 7/ HA /2 1/2 3 1/ HB /8 5/8 3 1/2 1 1/ HB /4 3/ / HB / HB
5 RF 100 DIVER End Mills center cutting, with corner radius options R±.002 HA HB Type N Std. Length Variable Helix 4 Flutes Corner Radius Feed Dir. Rake Angle Tool material Solid Carbide Surface finish nano-si Slotting Roughing Ramping Helix Drilling Finishing Series Number 6759 Radius d2 d1 l 1 l 2 d1 h10 d2 h6 l1 l2 corner No. of Shank Order fract. fract fract fract radius (in.) flutes style Code EDP Number 1/8 1/8 1 1/2 1/ HA /8 1/8 1 1/2 1/ HA /16 3/16 2 3/ HA /16 3/16 2 3/ HA /4 1/4 2 1/2 1/ HA /4 1/4 2 1/2 1/ HA /4 1/4 2 1/2 1/ HA /16 5/16 2 1/2 3/ HA /16 5/16 2 1/2 3/ HA /16 5/16 2 1/2 3/ HA /8 3/8 2 1/2 7/ HA /8 3/8 2 1/2 7/ HA /8 3/8 2 1/2 7/ HA /8 3/8 2 1/2 7/ HA /2 1/2 3 1/ HB /2 1/2 3 1/ HB /2 1/2 3 1/ HB /2 1/2 3 1/ HB /2 1/2 3 1/ HB /8 5/8 3 1/2 1 1/ HB /8 5/8 3 1/2 1 1/ HB /8 5/8 3 1/2 1 1/ HB /8 5/8 3 1/2 1 1/ HB /4 3/ / HB /4 3/ / HB /4 3/ / HB /4 3/ / HB /4 3/ / HB /4 3/ / HB / HB / HB / HB / HB / HB / HB
6 RF 100 DIVER End Mills center cutting, metric diameters Type N Std. Length Variable Helix 4 Flutes Corner Chamfer Feed Dir. Rake Angle Slotting Roughing Ramping Helix Drilling Finishing HB Tool material Solid Carbide Surface finish nano-si Series Number 6736 c d 3 d2 d1 l 2 l 3 l 1 metric diameter end mills are stocked in Germany d1 h10 d2 h6 d3 l1 l2 l3 corner No. of Order mm mm mm mm mm mm chamfer (mm) flutes Code EDP Number
7 RF 100 DIVER End Mills center cutting, metric diameters HA Type N Std. Length Variable Helix 4 Flutes Corner Chamfer Feed Dir. Rake Angle Slotting Roughing Ramping Helix Drilling Finishing Tool material Solid Carbide Surface finish nano-si Series Number 6737 c d 3 d2 d1 l 2 l 3 l 1 metric diameter end mills are stocked in Germany d1h 10 d2 h6 d3 l1 l2 l3 corner No. of Order mm mm mm mm mm mm chamfer (mm) flutes Code EDP Number
8 FEEDS AND SPEEDS SLOTTING / ROUGHING / FINISHING* Material / ISO Material Structural/free-cutting steels, unalloyed heat-treated/case hardened steels P Free-cutting steels, unalloyed case hardened steels, nitrided steels Alloyed heat-treatable, tool and high speed steels M K N S Stainless steel - easy to machine / sulphured Stainless steel - moderately difficult to machine Cast iron, grey cast iron, spheroidal graphite/malleable cast iron Aluminium, Al-wrought alloys, Al-alloys Aluminium-cast alloys Titanium RAMPING * Material / ISO Material Structural/free-cutting steels, unalloyed heat-treated/case hardened steels P Free-cutting steels, unalloyed case hardened steels, nitrided steels Alloyed heat-treatable, tool and high speed steels M K N S Stainless steel - easy to machine / sulphured Stainless steel - moderately difficult to machine Cast iron, grey cast iron, spheroidal graphite/malleable cast iron Aluminium, Al-wrought alloys, Al-alloys Aluminium-cast alloys Titanium DRILLING * ** Material / ISO Material Structural/free-cutting steels, unalloyed heat-treated/case hardened steels P Free-cutting steels, unalloyed case hardened steels, nitrided steels Alloyed heat-treatable, tool and high speed steels 8 K N Cast iron, grey cast iron, spheroidal graphite/malleable cast iron Aluminium, Al-wrought alloys, Al-alloys Aluminium-cast alloys
9 HIGH SPEED MILLING: Increase IPT based on radial width of cut (WOC) WOC =.1xd multiply IPT x 1.8 WOC =.2xd multiply IPT x 1.3 WOC =.3xd multiply IPT x 1.1 * peripheral cooling "Guhrojet" recommended for optimal chip evacuation and tool life For finishing increase SFM and reduce IPT depending on surface finish requirments SFM High Speed Milling SFM Hardness DOC 2xd Slotting/Roughing DOC 1xd IPT by end mill ø (d1) WOC.1xd WOC.2xd WOC.3xd WOC.4xd to 1xd 1/8 1/4 5/16 3/8 1/2 5/8 3/4 1 up to 28 HRc HRc HRc up to 20 HRc HRc up to 240 HB up to 3% Si above 3% Si up to 44 HRc * peripheral cooling "Guhrojet" recommended for optimal chip evacuation and tool life Hardness Ramp depth* (ap max.) Ramping* max. angle SFM IPT by d1 Ø 1/8 1/4 5/16 3/8 1/2 5/8 3/4 1 up to 28 HRc 1 x d HRc 1 x d HRc 1 x d up to 20 HRc 1 x d HRc 0.5 x d up to 240 HB 30 1 x d up to 3% Si 1 x d above 3% Si 1 x d up to 44 HRc 0.5 x d * pecking recommended from drilling depth 1 x D ** peripheral cooling "Guhrojet" recommended for optimal chip evacuation and tool life Hardness Drilling Depth (ap) SFM IPT by d1 Ø 1/8 1/4 5/16 3/8 1/2 5/8 3/4 1 up to 28 HRc *2 x d HRc *2 x d HRc 1 x d up to 240 HB 30 *2 x d up to 3% Si 1 x d above 3% Si 1 x d
10 Recommended holders for Diver end mills: HPC PRECISION CLAMPING CHUCKS New: Now available with PinLock Pull-out Protection! Guhring s precision clamping chucks offer extremely high clamping forces while maintaining extremely tight concentricity tolerances, making it an ideal solution for milling operations, as well as drilling and reaming applications. It excels in both heavy-duty and high-speed machining applications. The special clamping sleeve is clamped via a worm gear, which transfers the optimal clamping force onto the tool shank. This creates clamping forces of > 200 Nm for 12 mm shank diameters and > 300 Nm for 16 mm shank diameters. This system offers the following advantages: increased cutting depths in comparison to conventional tool holders increased radial engagement and subsequently higher material removal rate maintenance-free technology suitable for use with both round shanks and flatted shanks concentricity 3 μm with 2,5 x D balancing quality: G2.5 / rev./min or U< 1.2gmm 10
11 Power milling with PinLock Secure volume machining and no pull-out with Guhrojet cooling. Perfect combination - Guhring s HPC clamping chuck with PinLock pull-out protection process reliability (no tool pull-out, no part damage) long tool life and optimal surface finish easy handling accepts standard milling tools therefore no licenses are required Thanks to the securing pin in the PinLock clamping sleeve, tool pull-out is prevented when applied with standard milling tools utilizing HB shanks to DIN 6535 specifications. The combination of the HPC clamping technology, high concentricity, and the Guhrojet peripheral cooling feature allows us to achieve the perfect balance of high metal removal rates, longer tool life and improved surface finish. GÜHROJET PINLOCK 11
12 DRILLING TAPPING/THREAD- MILLING/FLUTELESS TAPPING MILLING REAMING PCD/PCBN SPECIAL TOOLING SOLUTIONS COUNTERSINKING/ DE-BURRING MODULAR TOOLING SYSTEMS TOOL RECONDITIONING SERVICE Guhring, Inc. Main Office P.O. Box 643, Brookfield, WI Shipping Address 1445 Commerce Avenue Brookfield, WI Tel (262) (800) Fax (262) West Coast Distribution Center and Reconditioning Facility Computer Ln. Huntington Beach, CA Reconditioning Facility 121 W. Dudley Town Rd. Bloomfield, CT Manufacturing and Reconditioning Facility W.K. Smith Rd. Suite B New Hudson, MI Guhring Corporation 20 Steckle Place, Unit #14 Kitchener, ON N2E 2C3 Tel (519) (800) Fax (519) Item #: /15
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