Dovetail insert clamping guarantees high productivity
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1 MillLine Tungaloy Report No. 503-US DOTRIPLE-MILL Dovetail insert clamping guarantees high productivity
2 CCELERTED MCHINING
3 MillLine DoForce-Tri is a new series of tools with double-sided triangular insert performing general milling plications with superior advantages.
4 3 types of inserts with triple advantage in productivity, cost, and surface quality Versatility 3 types of double sided inserts fit in the same pocket SNGU13... ONGU05... RNGU13... Rigid clamping Dovetail structure provides high clamping rigidity with only one screw - Improved performance especially in machining high-temperature materials - Extended tool life Cutting force Prevents insert movement Dovetail clamping 4 DOTRIPLE-MILL - cross section
5 CCELERTED MCHINING s 8-cornered square insert for larger depth of cut - Concave cutting edge creates compact barrelshed chips. - Large rake angle on the cutting edge reduces cutting force. - Optimized cutting edge geometry for machining stainless steel with high nickel/chrome content. - With a 4-corner effective wiper insert (2RH & 2LH), excellent surface quality can be attained. (SNGU-W) Max = 0.236" Max = 0.236" 16-cornered octagonal insert for economic advantage - Concave cutting edge creates compact barrelshed chips. - Large rake angle on the cutting edge reduces cutting force. - Self-wiper edge for each cutting edge improves surface finish. - With a 8-corner effective wiper insert, excellent surface quality can be attained. (ONGU-W) 8-cornered round insert for rough machining - Helical cutting edge reduces cutting force. - Round she and strengthened cutting edge are suitable for roughing operation with large depth of cut and high-feed operation with small depth of cut. Max = 0.130" (ONGU-W) Max = 0.134" Max = 0.236" PPLICTION RE st choice 45 Economical type Depth of cut: (inch) 0.236" Feed: f (ipt) " High feed & rough machining R 0.236" 5
6 CUTTING PERFORMNCE OF SNGU INSERT Surface roughness Surface roughness: Ra (μm) = 0.020" = 0.080" B Cutting speed Feed per tooth Depth of cut Width of cut : TSN13U4.00B1.50R08 (ødc = 4", z = 1) : SNGU1307NEN-MJ : 1055 : Vc = 660 sfm : fz = ipt : = 0.020" / 0.080" : ae = 3" : Wet Cutting force Cutting force (N) Cutting speed Feed per tooth Depth of cut Width of cut : TSN13U4.00B1.50R08 (ødc = 4", z = 1) : SNGU1307NEN-MJ : 1055 : Vc = 660 sfm : fz = ipt : =0.080" : ae = 3" : Dry 0 B Tool life in machining stainless steel Cutting length (ft) Cutting speed Feed per tooth Depth of cut Width of cut : TSN13U4.00B1.50R08 (ødc = 4", z = 1) : SNGU1307NEN-MJ : S30400 : Vc = 492 sfm : fz = ipt : = 0.12" : ae = 3" : Dry 6 DOTRIPLE-MILL
7 CCELERTED MCHINING CUTTING PERFORMNCE OF ONGU INSERT Tool life in machining steel B Cutting length (ft) Cutting speed Feed per tooth Depth of cut Width of cut : TSN13U4.00B1.50R08 (ødc = 4", z = 1) : ONGU0507NEN-MJ : 1055 : Vc = 660 sfm : fz = ipt : = 0.08" : ae = 3" : Dry CUTTING PERFORMNCE OF RNGU INSERT Cutting force Cutting force (N) Cutting speed Feed per tooth Depth of cut Width of cut : TSN13U4.00B1.50R08 (ødc = 4", z = 1) : SNGU1307NEN-MJ : 1055 : Vc = 660 sfm : fz = ipt : = 0.08" : ae = 3" : Dry 0 Tool life in machining steel Cutting length (ft) : TSN13U4.00B1.50R08 (ødc = 4", z = 1) : SNGU1307NEN-MJ : 4140 Cutting speed : Vc = 525 sfm Feed per tooth : fz = ipt Depth of cut : = 0.08" Width of cut : ae = 4.134" : Dry 7
8 Face milling cutter with double-sided square, octagonal, and round inserts CUTTER - BORE TYPE DoTriple-Mill TSN13 ødb ød a b ø18 ø106.6 l TSN only. Lf 45 Lf2 45 Lf3 Right hand (R) shown. ødc1 ødc2 ødc3 ødc " ødc " ødc " Designation ødc1 ødc2 ødc3 z ødb Lf1 Lf2 Lf3 ød l a b lb C.bolt TSN13U2.00B0.75R C X H TSN13U2.50B0.75R C X H *TSN13U2.50B0.75R C X H TSN13U3.00B1.00R C X H *TSN13U3.00B1.00R C X H TSN13U4.00B1.50R TMB-0.750H *TSN13U4.00B1.50R TMB-0.750H TSN13U5.00B1.50R TMB-0.750H *TSN13U5.00B1.50R TMB-0.750H TSN13U6.00B2.00R *Note: vailable in the 4th quarter of SPRE PRTS Designation Clamping screw Wrench Torx Bit Grip TSN13 (ødc1 5.0") CSPB-4 BLDIP15/S7 H-TB2W TSN13 (ødc1 = 6.0") CSPB-4 BLDIP15/M7 H-TB2W 8 DOTRIPLE-MILL
9 CCELERTED MCHINING INSERT SNGU-MJ SNGU-W T ød ød TT T bs bs ød rε rε rε bs rε ONGU-MJ ONGU-W RNGU-MJ ød T ød ød ST ød ød S T ød1 ød1 rε bs bs bs rε 7 bs rε 7 Designation Max. ød T rε bs H3135 H120 SNGU1307NEN-MJ SNGU1307NEN-W ONGU0507NEN-MJ ONGU0507NEN-W RNGU1307ZNER-MJ P M K S H P M K S H First choice 9
10 STNDRD CUTTING CONDITIONS ISO s Hardness Priority Grades Chipbreaker Cutting speed Vc (sfm) Feed per tooth fz (ipt) Low carbon steel (1015, etc.) High carbon and alloy steel (1055, 4140, etc.) Prehardened steel (NK80, PX5, etc.) Stainless steel (S30400, S31600, etc.) Gray cast iron (No.250B, etc.) HB First choice H3135 MJ HB First choice H3135 MJ HRC First choice H3135 MJ First choice H3135 MJ HB First choice H120 MJ Ductile cast iron ( , , etc.) Titanium alloys (Ti-6I-4V, etc.) Heat-resistant alloys (Inconel718, etc.) HB First choice H120 MJ First choice H3135 MJ First choice H120 MJ Hardened steel (H13, etc.) (D2, etc.) HRC First choice H3135 MJ HRC First choice H120 MJ DOTRIPLE-MILL
11 CCELERTED MCHINING PRCTICL EXMPLES Workpiece type Grade Turbine blade Turbine housing TSN13U3.00B1.00R08 (ø3", z = 8) TSN13U3.00B1.00R08 (ø3", z = 8) ONGU0507NEN-MJ SNGU1307NEN-MJ H3135 H3135 Stainless steel Stainless steel (cast) Cutting conditions Cutting speed: Vc (sfm) Feed per tooth: fz (ipt) Feed speed: Vf (ipm) Depth of cut: (inch) Width of cut: ae (inch) Machining Machine Results Workpiece type Grade Num of pieces (pcs) Face milling (Roughing) External Horizontal M/C, CT50 Tool life 34 % up! With DoTripleMill, the tool life is increased by 34% compared to the competitor. Turbine housing Pallete TSN13U5.00B1.50R10 (ø5", z = 10) TSN13U4.00B1.50R08 (ø4", z = 8) SNGU1307NEN-MJ RNGU1307ZNER-MJ H3135 Ductile cast iron (High Si) H120 No.300B Num of pieces (pcs) Face milling External Vertical M/C Tool life 1.3 time! 0 DoTripleMill extends tool life by 1.3 times compared with the competitor. Cutting conditions Cutting speed: Vc (sfm) Feed per tooth: fz (ipt) Feed speed: Vf (ipm) Depth of cut: (inch) Width of cut: ae (inch) Machining Machine Face milling (Roughing) External Vertical M/C, CT50 Face milling (Roughing) Dry Horizontal M/C, CT Results Feed (ipm) Tool life 2.7 time! Metal removal rate: Q (inch 3 /min) Productivity 2 time! Due to DoTripleMill s low cutting force, the feed rate is maximized despite the weak fixture setting of the component. 0 Tough RNGU insert offers stable and highly efficient machining even on the cast surface. 11
12 Tungaloy merica, Inc N Ventura Drive, rlington Heights, IL 60004, U.S.. Inside Sales: Technical Support: Fax: Tungaloy Canada 432 Elgin St. Unit 3, Brantford, Ontario N3S 7P7, Canada Phone: Fax: Tungaloy de Mexico S.. C Los rellano 113, Parque Industrial Siglo XXI guascalientes, GS, Mexico Phone: Fax: Scan for instant web access follow us at: facebook.com/tungaloyamerica t w i t t e r. c o m / t u n g a l o y To see this product in action visit: Distributed by: DOWNLOD Dr. Carbide pp pr (T)
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