High Reliability Hyperboloid Contacts

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Harvey Arnold
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1 High Reliability Hyperboloid Contacts ICO SERIES TM Technology Company, Inc.

2 integramate Hyperboloid Contacts QA Technology integramate TM Contacts are high quality, high reliability hyperboloid TM contacts intended for use in a wide range of applications. Our patented design provides lower insertion force, closer connector pin spacing, and better protection from damage than competitive designs. In addition, our automated manufacturing equipment typically allows us to ship within hours of order. Competitive Advantages Socket Construction Details The integramate Hyperboloid Contact System has three clear advantages over existing hyperboloid contacts: 1. Lower and more uniform insertion and extraction force 2. Smaller contact diameter allows closer spacing and higher connector density 3. Better protection of the hyperbolic wire cage from accidental damage, since the cage lies behind a strong tubular entrance Features Low insertion/extraction force Low resistance Long cycle life Resistance to shock and vibration* Positive wiping action Easy contact removal using available extraction tools Small external contact diameter compared to other hyperboloid contacts allowing closer spacing Tubular entrance to protect spring wire cage and guide mating Intermates with other hyperboloid contacts known in the industry Applications High reliability connectors for: Medical & Dental Equipment ATE Interfaces Scientific Instruments Industrial Equipment Transportation Equipment Military & Aerospace Telecommunications & Data Communications * Contacts have been tested while installed in integramate circular connectors for resistance to vibration, shock, humidity, and corrosion. For details and test results, please contact QA. Technology Company 110 Towle Farm Road, Hampton, NH USA Tel: Fax:

0.6mm Signal Contacts Type ICO60 SOCKETS PINS PCB Termination Ø.024 [0.61].157 [3.99] ICO60 A1 S1P1.808 [20.52].065 ICO60 A1 P1P1.065 1.018 [25.86] Ø.024 [0.61].157 [3.99] Solder Cup Termination Ø.

26].287 [7.29].413 [10.48].237 [6.02] ICO60 A1 P1C5.399 [10.13].289 [7.34] 1.011 [25.68].150 [3.81] Actual Size Specifications Mechanical Specification Insertion/Extraction Force 3.

3 0.6mm Signal Contacts Type ICO60 SOCKETS PINS PCB Termination Ø.024 [0.61].157 [3.99] ICO60 A1 S1P1.808 [20.52].065 ICO60 A1 P1P [25.86] Ø.024 [0.61].157 [3.99] Solder Cup Termination Ø.034 [0.86] ICO60 A1 S1S5 ICO60 A1 P1S5 Ø.034 [0.86] Crimp Termination Ø.052 [1.32] Ø.057 [1.45] Ø.065 Ø.052 [1.32] Ø.024 [0.60] Ø.054 [1.37] Ø.065 Ø.052 [1.32].150 [3.81] ICO60 A1 S1C5.136 [3.45].798 [20.26].287 [7.29].413 [10.48].237 [6.02] ICO60 A1 P1C5.399 [10.13].289 [7.34] [25.68].150 [3.81] Actual Size Specifications Mechanical Specification Insertion/Extraction Force 3.0 oz [85 g] typical Retention Force 5.0 lb [22.2 N] Durability (Cycle Life) Up to 100,000 Cycles Electrical Current Rating 4.0 Amps nominal (dependent upon mounting config., contact density, ambient temp., etc.) Contact Resistance 4.0 milliohms maximum, 3 milliohms typical Wire Size AWG Crimp & Solder Cup Materials Contact Wires Beryllium Copper, ends not plated Spring Clip Beryllium Copper, not plated All other parts High conductivity copper alloys Plating 50 μ-inch of gold plating over nickel on all sliding contact surfaces 10 μ-inch minimum of gold plating over nickel on all other surfaces, except as noted ICO60 Pin / Socket Engagement Lengths.225 MAXIMUM INSERTION DEPTH.155 FULL ENGAGEMENT OF WIRES LENGTH INITIAL POINT OF WIPE OF CONTACT Ø.026 min. ENTRY Ø.0236 [0.6mm] NOMINAL MATING PIN Typical Dimensions for Mounting in Insulator DIMENSION TO SUIT APPLICATION*.006 [.15].205 [5.21].304* [7.72].129 [3.28].288 [7.32].133 [3.38] Ø.073 [1.85] Ø.056 [1.42] Ø.066 [1.68] Ø.075 [1.91] All specifications subject to change without notice. All dimensions are in inches [mm]

4 1.5mm Power Contacts Type ICOA5 SOCKETS PINS Ø.100 [2.54] Ø.105 Ø.113 [2.67] [2.87].097 [2.46] Ø.083 [2.11] Ø.059 Ø Ø.113 [1.50] [2.11] [2.46] [2.87] Ø.100 [2.54] Solder Cup Termination Ø.067 [1.70] ICOA5 A1 S1S8 ICOA5 A1 P1S8 Ø.067 [1.70] Crimp Termination.170 [4.32] ICOA5 A1 S1C8.136 [3.45].795 [20.19].040 [1.02].410 [10.41].302 [7.67] ICOA5 A1 P1C8.389 [9.88].040 [1.02] [27.08].170 [4.32] Actual Size Specifications Mechanical Insertion/Extraction Force Retention Force Durability (Cycle Life) Electrical Current Rating Contact Resistance Wire Size Materials Contact Wires Spring Clip All other parts Plating Specification 4 oz [114 g] typical 5.0 lb [22.2 N] Up to 100,000 Cycles ICOA5 Pin / Socket Engagement Lengths Typical Dimensions for Mounting in Insulator 12.0 Amps nominal (dependent upon mounting config., contact density, ambient temp., etc.) 2 milliohms maximum, 1.5 milliohms typical AWG Crimp & Solder Cup Beryllium Copper, ends not plated Beryllium Copper, not plated High conductivity copper alloys 50 µ-inch of gold plating over nickel on all sliding contact surfaces 10 µ-inch minimum of gold plating over nickel on all other surfaces, except as noted DIMENSION TO SUIT APPLICATION*.205 [5.21].225 MAXIMUM INSERTION DEPTH.140 FULL ENGAGEMENT OF WIRES LENGTH INITIAL POINT OF WIPE OF CONTACT.006 [.15] Ø.060 min. ENTRY Ø.059 [1.5mm] NOMINAL MATING PIN [5.05].200 [5.08].045 [1.14].410 [10.41] Ø.104 [2.64] Ø.087 [2.21] Ø.114 [2.90] Ø.123 [3.12] All specifications subject to change without notice. All dimensions are in inches [mm] For detailed product specifications, please contact QA Technology Company, Inc. at (603) or integramate@qatech.com.

integramate Hyperboloid Contact Ordering Information TM 0.6mm Contact Order Code: I C O 6 0 A 1 1 Contact Type Termination Type Wire Size P Pin P PCB 1 Ø.

5mm Contact Order Code: I C O A 5 A 1 1 8 Contact Type Termination Type Wire Size P Pin C Crimp 8 16-20 AWG S Socket S Solder Accessories and Tools for ICO60 (0.

6 mm contacts in Daniels AFM8 crimping tool ITE-O60 Contact Extraction Tool Extracts 0.6 mm contacts from dielectric Accessories and Tools for ICOA5 (1.

5 integramate Hyperboloid Contact Ordering Information TM 0.6mm Contact Order Code: I C O 6 0 A 1 1 Contact Type Termination Type Wire Size P Pin P PCB 1 Ø.024 Solder Tail S Socket C Crimp AWG S Solder Cup 1.5mm Contact Order Code: I C O A 5 A Contact Type Termination Type Wire Size P Pin C Crimp AWG S Socket S Solder Accessories and Tools for ICO60 (0.6mm) Contacts ITC-100 Crimping Tool Daniels AFM8 crimping tool (contact positioner not included) ITP-O60 Contact Positioner Positions 0.6 mm contacts in Daniels AFM8 crimping tool ITE-O60 Contact Extraction Tool Extracts 0.6 mm contacts from dielectric Accessories and Tools for ICOA5 (1.5mm) Contacts ITC-200 Crimping Tool Daniels AF8 crimping tool (contact positioner not included) ITP-OA5 Contact Positioner Positions 1.5 mm contacts in Daniels AF8 crimping tool ITE-OA5 Contact Extraction Tool Extracts 1.5 mm contacts from dielectric ITP-O60 Positioner for 0.6 mm Contacts ITE-O60 Extraction Tool for 0.6 mm Contacts ITC-100 & ITC-200 Crimping Tools ITE-OA5 Extraction Tool for 1.5 mm Contacts ITP-OA5 Positioner for 1.5 mm Contacts All specifications subject to change without notice. All dimensions are in inches [mm]. ISO 9001:2000

About QA Technology QA Technology was founded in 1981 and has since been recognized as a worldwide leader in the manufacture of high quality spring contact test probes.

6 About QA Technology QA Technology was founded in 1981 and has since been recognized as a worldwide leader in the manufacture of high quality spring contact test probes. QA designs and builds its own flexible, high-speed automatic assembly equipment, which allows us to typically ship orders within hours. Now QA Technology brings the same high quality and manufacturing speed to the hyperboloid contact market. TM Technology Company, Inc. 110 Towle Farm Road Hampton, NH USA Tel: Fax: QA Technology, Inc. All Rights Reserved.

Series 970 PowerTrip Connectors and Accessories Contacts and Tools

Series 970 PowerTrip Connectors and Accessories Contacts and Tools CRIMP CONTACTS Series 970 PowerTrip contacts for size #16 through Size #1/0 wire. Size #8, #4 and #1/0 contacts are high conductivity copper alloy (IACS >90%) with silver or gold plating. Size #12 and