High Performance Closed Die Forging Components

Save this PDF as:
 WORD  PNG  TXT  JPG

Size: px
Start display at page:

Download "High Performance Closed Die Forging Components"

Transcription

1 High Performance Closed Die Forging Components voestalpine Customer Day, Aberdeen May 23rd, 2017 Manfred Foettinger

2 Imagevideo Watch the video at YouTube page 2

3 Company key figures (FY 2015/2016) RAW STEEL PRODUCTION to DISPATCHES to TURNOVER 379 mill. EMPLOYEES APPRENTICES 72 Page 3

4 Buderus Closed Die Forging Introducing Buderus Edelstahl Introducing Closed Die Forging Operation Manufacturing Process Markets & Products Design Process Simulation Tools forging is more than beating on hot iron Page 4

5 Closed Die Forging : Market Position weight 200 kg 500 lb 2 kg 5 lb Open Die Forges ,000 Böhler Closed Die Forge (Aircraft) Buderus Closed Die Forge Other Die Forges Passenger Car Parts pieces per year & article (typ.) steel forgings product weights: kg/5 500 lbs production per year: ,000 pcs. typical batch sizes: 500 5,000 pcs. frequence: 1/month 1/10 years approx. 500 active products (6) press lines: capacity 200 tons/day total production 50,000 tons p.a. 250 employees & associates Page 5

6 Tradition more than 9,000 articles since 1969 some articles more than 20 years continously in production Page 6

7 Forging Process APQP Order Design simulation raw part *) billet size CAD data forging parameters Tool Production die & cutting tool Billet sawing weighing spectroscopy Forging heating upsetting 1st & 2nd operation trimming Heat Treatment Final Inspection shot blasting NDT (MFI, ) rework dimensional insp spectroscopy certification packing Machining Surface Treatment Delivery Appr oval Appr oval Customer Material Certificate Q report PPAP Probing Q report *) or provided by customer

8 Plant Layout Material Storage & Sawing Tool Shop Heat Treatment Dispatch Center Closed Die Forge Final Inspection Railway track Page 8

9 Material Storage and Billet Sawing railway access highly automated - minimal manual work steel bars 8 m/26 long, Shelves size range: 55 mm/2 220 mm/8½ square storage capacity 5,000 tons Automatic crane railway & truck access spectroscopic material control sawing capacity 200 tons/day infeed trays saws scales (3) band saws + (5) high performance circular saws automatic scaling Robot palletising (to forge) ERP (SAP) link process monitoring Robot palletizing

10 Material Storage and Billet Sawing automatic crane material storage Robot palletising circular saw infeed trays Page 10

11 Overview: Press Lines standard operation: upsetting, forging in two dies, trimming inductive heaters overlapping load range: (1) article can be forged on min. (2) presses cassette tool holder system (3) press lines fully automated with robots process monitoring system linked to SAP system quality inspection: dimensional (3D scanner) & Magnaflux 11

12 Overview: Press Lines Inductive Heating [tons/h] Upsetting Press [tons] Main Press [tons] Trimming Press [tons] Robots , , , ,300 1, x 4.2 1,600 8,000 1, x 3.2 1,200 10,000 1,000 8 Piece weights [kg] lbs lbs lbs lbs lbs lbs Cassette Tool Holder

13 Automated Press Line Upsetting Press Main Press Trimming Press Robot palletising Cooling Belt

14 Heat Treatment Facility automated process: automatic handling except palletising individual, automatic cycle for each product capacity: 100 tons/day (5) high temperature + (5) low temperature furnaces gas-fired ovens for low emissions ERP (SAP) link process monitoring/data logging Quench bath Automatic crane furnaces control room shelves Processes: annealing +FP normalising +N quenching/tempering +QT with polymer bath Other heat treatment options: Buderus continuous furnace external partners Samples to laboratory Transfer zone Preparation zone Page 14

15 Heat Treatment Facility Loading the high temperature furnace Loading the low temperature furnace Page 15

16 Final Inspection (4) shot blasting systems PPAP defined inspection sequence spectroscopic inspection (3) partly automated MPI systems penetration testing ultrasonic testing dimensional inspection MPI Units Inspection & Packing Shot Blasting Units Page 16

17 Tool Shop 10 tool sets/day refurbishment &production CNC milling CNC lathes welding optical 3D scanner > 2,000 dies on stock

18 3D Optical Die Inspection new die after 1000 Pcs. Page 18

19 Forging Simulation Leg for Drill bit page 19

20 Application of Forging Simulation - Material Parameters - Machine kinematics - Process Parameter - Temperature - Tool Design -.. form filling forging failures fibre flow local velocity tooling load press load Page 20

21 Truck Example: Knuckles production 160,000 pcs. p.a./36 articles weight: kg/ lbs material grade: alloyed carbon steel/customer spec. variation heat treatment: quenched & tempered delivery condition: raw or 100% machined option: E-coat surface treatment safety part electronically linked delivery plan (JIT delivery)

22 Truck (1) raw part = 3-4 finished parts Example : Crown Wheel & Pinion production 320,000 pcs. p.a./100 articles each crown wheels kg/ lbs; diameter: up to 500 mm/20 crown wheels: with or without hub pinions kg/ lbs; length: up to 420 mm/ 16½ material grades (typ.): alloyed carbon steel/customer spec. variation heat treatment: annealed delivery condition: raw part/shot blasted electronically linked delivery plan (JIT delivery)

23 Industrial Example: Hydraulic Accumulators 1000 bar/15,000 psi production 90,000 pcs. p.a./12 articles diameter mm/ 4 7 weight 2 9 kg/ 5 20 lbs material grade: carbon steel, stainless steel (AISI 316) heat treatment: quenched & tempered delivery condition: raw/shot blasted high pressure component: certified by German TÜV

24 Industrial Example : Crank Shaft Counterweights production 60,000 pcs. p.a./10 articles weight kg/ lbs material: carbon steel/micro alloyed heat treatment: quenched & tempered delivery condition: 100% machined safety part

25 Industrial Example: Balls for Ring Bearings production 5,000 pcs. p.a./10 articles diameter mm/3 14 weight 2,5 180 kg/ lbs material grade: 100Cr6 & variations (AISI 52100) heat treatment: annealed delivery condition: raw/shot blasted project bound delivery: exact quantity

26 Tunnel Boring Machines Example: Cutting Rings production 15,000 pieces p.a./12 articles diameter mm/6,5 19 nominal weight: 5 50 kg/ lbs material grade: high alloyed Buderus special steel heat treatment: tempered delivery condition: machined & raw part

27 Rock Drilling Example: Drill Bit production 25,000 pieces p.a./4 articles length mm weight: kg material grade: heat treatment: tempered delivery condition: raw part

28 Rock Drilling Example: Legs (& Cones) for Rotary Drill Bit production 20,000 pieces p.a./8 articles length mm weight: kg material grade: 21NiCrMo22 heat treatment: tempered delivery condition: raw part

29 Process Technology Example: Valve Cone for Slurry Pump production 2,000 pieces p.a./2 articles, friction welded diameter 380 mm weight: 100 kg material grade: heat treatment: normalized delivery condition: raw part/pre machined

30 Oil Field Application Example: Plug Valve production 45,00 pieces p.a./3 articles diameter mm weight: kg material grade: stainless AISI410 heat treatment: annealed delivery condition: raw part

31 Gas Lift Operations Example: Side Pockets for Gas Lift Mandrels production 5,000 pieces p.a./2 articles length 600 mm/24 weight: kg/ lbs material grade: 34CrMo4 heat treatment: normalized delivery condition: machined

32 Buderus Competence ENGINEERING MATERIAL TECHNOLOGY QUALITY! Page 32

33 Top producer of high-grade special steels OUR COMPANY ALL FROM ONE SOURCE OUR PROMISE SERVICE & QUALITY Buderus Edelstahl GmbH is one of the top producers of high-grade special steels in the world. From melting through to the end product, the whole production process takes place within the company. This ensures that we can guarantee our customers: Implementation of individual requirements Compliance with high quality standards Speed Our company is also characterized by: A high level of service A transparent and firstclass materials management and quality assurance system Flexibility when processing orders Short through-put times Page 33

34 Our products IN WETZLAR Our six business units produce products of the highest quality. WORLDWIDE We are a global player in: Automotive and drive technology Plant and machine engineering Tooling and mould making Page 34

35 Our production process Page 35

36 Our plant Tool Steel Stock Machining Heat Treatment Cold Rolling Mill Hot Rolling Mill Closed Die Forging Administration Open Die Forging Steel Mill Seite 36

37 History Johann Wilhelm Buderus I founds the Friedrichshütte on 14 March. Buderus goes public and becomes one of the first public limited companies in Germany. Merger with Röchling schen Eisen and Stahlwerken. Böhler-Uddeholm AG purchases 100 percent of the shares in Buderus Edelstahl. 1,400 employees generate an annual turnover of over 379 million euros. Johann Wilhelm Buderus II takes over the commercial and technical management of the Friedrichshütte charcoal furnace plant (Gießen district). Founding of the joint venture Stahlwerke Buderus-Röchling Aktiengesellschaft, later Edelstahlwerke Buderus AG. Buderus Edelstahl becomes part of Robert Bosch GmbH. The Austrian company voestalpine AG purchases Böhler-Uddeholm AG Page 37

Welcome to. The Gateway of Indian Drop Forging. An ISO 9001: 2008 Certified Company. Veraval Main Road, Veraval (Shapar) ,

Welcome to. The Gateway of Indian Drop Forging. An ISO 9001: 2008 Certified Company. Veraval Main Road, Veraval (Shapar) , Welcome to The Gateway of Indian Drop Forging An ISO 9001: 2008 Certified Company Veraval Main Road, Veraval (Shapar) 360024, Dist. Rajkot, Gujarat, India Phone no. : - +91 2827 252020/3030, Fax: - +91

More information

Rolled billets FOR THE AUTOMOTIVE INDUSTRY, MINING, THE OIL AND GAS INDUSTRY AND GENERAL MECHANICAL ENGINEERING

Rolled billets FOR THE AUTOMOTIVE INDUSTRY, MINING, THE OIL AND GAS INDUSTRY AND GENERAL MECHANICAL ENGINEERING Rolled billets FOR THE AUTOMOTIVE INDUSTRY, MINING, THE OIL AND GAS INDUSTRY AND GENERAL MECHANICAL ENGINEERING Buderus Edelstahl Buderus Edelstahl CONTENTS Buderus Edelstahl 2 Products 4 Production 5

More information

Total Quality Management. Quick and Accurate Response to Inquiries. As-Promised Deliveries. Fair and Competitive Prices

Total Quality Management. Quick and Accurate Response to Inquiries. As-Promised Deliveries. Fair and Competitive Prices FORGED SHAPES 1 2 MISSION STATEMENT The Anderson Shumaker team is dedicated to earning your loyalty and gaining your trust through: Total Quality Management Quick and Accurate Response to Inquiries As-Promised

More information

Innovative heat treatment technologies. Field proven reliability and cutting-edge technology for every application

Innovative heat treatment technologies. Field proven reliability and cutting-edge technology for every application Innovative heat treatment technologies Field proven reliability and cutting-edge technology for every application Leading-edge heat treatment furnaces meeting international safety and quality standards

More information

Viking Forge Corp. If you want to be sure FORGE IT!!!

Viking Forge Corp. If you want to be sure FORGE IT!!! Viking Forge Corp. If you want to be sure FORGE IT!!! Viking Forge An ISO 9001:2000 Company Offices: 4,000 Square Feet Tool & Die Shop: 12,000 Square Feet Forging Operations: 78,000 Square Feet 20 Acres

More information

Thinking big. Acting bold.

Thinking big. Acting bold. Thinking big. Acting bold. About us Established in 1990, Sanghvi Forging is among the country s fastest growing forging players. Our products Tool Steel Forged Flanges Heavy Forgings Machined Forgings

More information

Steel Forgings: Design, Production, Selection, Testing, and Application. Edward G. Nisbett. ASTM Stock No. MNL53

Steel Forgings: Design, Production, Selection, Testing, and Application. Edward G. Nisbett. ASTM Stock No. MNL53 Steel Forgings: Design, Production, Selection, Testing, and Application Edward G. Nisbett ASTM Stock No. MNL53 INTERNATIONAL Standards Worldwide ASTM International 100 Barr Harbor Drive PO Box C700 West

More information

HINDON FORGE PVT. LTD.

HINDON FORGE PVT. LTD. www.hindonforge.net Hammering Quality into Forgings An ISO 9001:2000 Certified Co. HINDON FORGE PVT. LTD. Manufacturers of Critical Steel Forgings and Flanges MANUFACTURERS & EXPORTERS OF ALL KINDS OF

More information

KÖNIG + CO. FORMING KNOW-HOW

KÖNIG + CO. FORMING KNOW-HOW FORMING KNOW-HOW FORMING KNOW-HOW 2 3 FORMING KNOW-HOW 4 Bödenpresswerke. Committed to tradition. Focus on the future. KÖNIG + CO. GmbH is an owner-managed family company with a history of more than eighty

More information

Cast steel: Group of ASTM standards for steel castings and forgings

Cast steel: Group of ASTM standards for steel castings and forgings Cast steel: Group of ASTM standards for steel castings and forgings Abstract: This group of ASTM specifications covers standard properties of steel and iron castings and forgings for valves, flanges, fittings,

More information

Power Generation. Your partner for innovative solutions. voestalpine Giesserei Linz GmbH

Power Generation. Your partner for innovative solutions. voestalpine Giesserei Linz GmbH Power Generation Your partner for innovative solutions Tereza Schöberl, Key Account Managerin voestalpine Giesserei Linz GmbH www.voestalpine.com/foundry_linz A strong partnership for heavy responsibilities,

More information

AUTO INTERNATIONAL. (An ISO 9001:2008 TÜV Rheinland, India Certified Co.) TRUST is THE BACK BONE OF BUSINESS

AUTO INTERNATIONAL. (An ISO 9001:2008 TÜV Rheinland, India Certified Co.) TRUST is THE BACK BONE OF BUSINESS AUTO INTERNATIONAL (An ISO 9001:2008 TÜV Rheinland, India Certified Co.) TRUST is THE BACK BONE OF BUSINESS ADDRESS: Village Mangarh, Kohara-Machhiwara road, Ludhiana-141112 (Punjab) IndIa Tel: +91 161

More information

OPEN-DIE MACHINED FORGINGS

OPEN-DIE MACHINED FORGINGS MACHINED FORGINGS SPECIFICATION SHEET Description Open-die machined forgings are a special part of SIJ Metal Ravne production program. Their aim is to improve the quality of products. Better quality means

More information

Providing Quality Forging Since 1931

Providing Quality Forging Since 1931 Providing Quality Forging Since 1931 ISO Certified since 1993 Story Composite Forgings Ltd. is an ISO 9001:2008 Certified open die forging company which meets the provisions of PED 97/23/ EC 7/2, Annex

More information

EMKAY FORGINGS PVT. LTD.

EMKAY FORGINGS PVT. LTD. ISO 9001 Certified EMKAY FORGINGS PVT. LTD. D-17, MIDC AMBAD, NASHIK www.emkayforgings.com Our Motto We ensure the supplies without follow up from customer adhering to quality & quantities Quality Policy

More information

QUALITY IS OUR PRCEDENCE 1 of 1

QUALITY IS OUR PRCEDENCE 1 of 1 RAW MATERIAL TESTING Document:- Material testing challan Details:- IIS have a full fledged Lab. Department equipped with complete material testing facilities (both chemical & physical). Lab has complete

More information

Valid from 4. December Kiwa International Cert GmbH certifies that Peter Street Windsor, Ontario N9C 1J9 CANADA ISO 9001:2008

Valid from 4. December Kiwa International Cert GmbH certifies that Peter Street Windsor, Ontario N9C 1J9 CANADA ISO 9001:2008 Number H1209029 Valid from 4. December 2012 Valid until 3. December 2015 Page 1 of 1 Kiwa International Cert GmbH certifies that Southwestern Manufacturing, Inc. 3710 Peter Street Windsor, Ontario N9C

More information

Main technical data for standard sizes of pit furnaces

Main technical data for standard sizes of pit furnaces Technological applications of pit furnaces Gas carburizing Hardening Bright Annealing Normalising Carbonitriding Typical load types Automotive industry: crankshafts, camshafts, pistons, pins, pumps, engine

More information

Born from fire, made to endure MOULD STEELS TOOL STEELS FOR PLASTIC MOULDING

Born from fire, made to endure MOULD STEELS TOOL STEELS FOR PLASTIC MOULDING Born from fire, made to endure MOULD STEELS TOOL STEELS FOR PLASTIC MOULDING IN TODAY'S GLOBAL PRODUCTION OF PLASTIC PRODUCTS THERE ARE DIFFERENT TECHNOLOGICAL PROCESSES, AMONG WHICH THEY ARE THE MOST

More information

The World s Most Advanced Specialty Metals Manufacturing Facility Athens Operations

The World s Most Advanced Specialty Metals Manufacturing Facility Athens Operations The World s Most Advanced Specialty Metals Manufacturing Facility Athens Operations From design, to equipment, to production efficiencies, the visionary Athens facility incorporates the best practices

More information

Location. Distance from : Registered Office and Works

Location. Distance from : Registered Office and Works Company Profile Location Registered Office and Works Plot No. D4-D4/1, Five Star Industrial Estate, Kagal, Kolhapur- 416236 India Tel: +91 231 2685 300 Fax +91 231 2685 333 email: info@utpindia.com www.utpindia.com

More information

MANUFACTURING EXCELLENCE FROM SHEFFIELD

MANUFACTURING EXCELLENCE FROM SHEFFIELD 1 MANUFACTURING EXCELLENCE FROM SHEFFIELD CONTENTS A Passion For Steel Pride In The Past Purpose For The Future Our Products Sawing Forging Ring Rolling Heat Treatment Machining Our Products Express Service

More information

QForm. Form3D. Advanced software for forging simulation

QForm. Form3D. Advanced software for forging simulation QForm Form3D Advanced software for forging simulation The goals of forging technology : Make the parts of the required shape Provide required properties Do it in time and at the lowest cost Forging process

More information

CHAPTER 14. Forging of Metals. Kalpakjian Schmid Manufacturing Engineering and Technology Prentice-Hall Page 14-1

CHAPTER 14. Forging of Metals. Kalpakjian Schmid Manufacturing Engineering and Technology Prentice-Hall Page 14-1 CHAPTER 14 Forging of Metals 2001 Prentice-Hall Page 14-1 Forging (a) (b) Figure 14.1 (a) Schematic illustration of the steps involved in forging a bevel gear with a shaft. Source: Forging Industry Association.

More information

Vallourec in Germany. Germany is the cradle of seamless tube production. Vallourec has some 3,650 employees in Germany.

Vallourec in Germany. Germany is the cradle of seamless tube production. Vallourec has some 3,650 employees in Germany. Germany is the cradle of seamless tube production. Vallourec has some 3,650 employees in Germany. Vallourec has four production sites in North Rhine-Westphalia: three in and one in Mülheim an der Ruhr.

More information

Special Bar Quality Steel:

Special Bar Quality Steel: Special Bar Quality Steel: Helping Customers Push the Bounds of What s Possible TimkenSteel is a leading special bar quality (SBQ) steel maker of small, intermediate and large bars up to 16" (406 mm) in

More information

Uddeholm Formvar. FORMVAR is a trade mark registered in the European Union

Uddeholm Formvar. FORMVAR is a trade mark registered in the European Union Uddeholm Formvar FORMVAR is a trade mark registered in the European Union UDDEHOLMS AB No part of this publication may be reproduced or transmitted for commercial purposes without permission of the copyright

More information

forging machining assembly

forging machining assembly forging machining assembly about us Established in 1885, Brockhouse is a name synonymous with the forging industry in the UK. In recent years we have expanded our scope with value added processes such

More information

Corrosion Resistant Bolting for Use in the Petroleum and Natural Gas Industries

Corrosion Resistant Bolting for Use in the Petroleum and Natural Gas Industries Corrosion Resistant Bolting for Use in the Petroleum and Natural Gas Industries API SPECIFICATION 20F FIRST EDITION, XXX 201X 1 1. Scope 1.1 Purpose This API specification specifies requirements for the

More information

R. KIND GmbH Nochener Str Gummersbach / Germany Fon +49 (0) Fax +49 (0) THINKING STEEL.

R. KIND GmbH Nochener Str Gummersbach / Germany Fon +49 (0) Fax +49 (0) THINKING STEEL. R. KIND GmbH Nochener Str. 1-3 51647 Gummersbach / Germany Fon +49 (0) 2261 6033 3 Fax +49 (0) 2261 21 75 0 www.r-kind.de THINKING STEEL. Our challenge: to go beyond the limits of conventional forgings.

More information

STEELS & COATINGS FOR CUTTING TOOL APPLICATIONS

STEELS & COATINGS FOR CUTTING TOOL APPLICATIONS STEELS & COATINGS FOR CUTTING TOOL APPLICATIONS Requirements for cutting tools There are several characteristics that are essential to the good performance of a cutting tool. Powder Metal High Speed Steels

More information

Martensitic Stainless Steels - a hidden champion?!

Martensitic Stainless Steels - a hidden champion?! Martensitic Stainless Steels - a hidden champion?! International Stainless & Special Steel Summit 2015 Vienna Marc André Müller BGH Edelstahlwerke GmbH Outline BGH Edelstahlwerke GmbH Martensitic Stainless

More information

Increasing the Efficiency of Metalform Tooling for Advanced High Strength Steels

Increasing the Efficiency of Metalform Tooling for Advanced High Strength Steels Increasing the Efficiency of Metalform Tooling for Advanced High Strength Steels By: Brett Krause and Tom Bell of Bohler Uddeholm Corporation Introduction Information on Bohler Uddeholm Newly developed

More information

Alloys SUPER SQUARE

Alloys SUPER SQUARE Alloys ETD 150...8-2 ETD 150 Rounds...8-2 AISI 4140/41L40 - Annealed...8-3 AISI 4140 - Annealed Flats And Squares... 8-4 thru 8-5 AISI 4140 - Annealed Rounds... 8-5 thru 8-6 AISI 4140 Rounds HR Q&T...8-7

More information

INDEX OF CONTENT. 1. Celsa Group Presentation. 2. Celsa Huta Ostrowiec Presentation. 3. Forge Division Presentation. - slide 9. - slide 1.

INDEX OF CONTENT. 1. Celsa Group Presentation. 2. Celsa Huta Ostrowiec Presentation. 3. Forge Division Presentation. - slide 9. - slide 1. INDEX OF CONTENT 1. Celsa Group Presentation - slide 1 2. Celsa Huta Ostrowiec Presentation - slide 5 3. Presentation - slide 9 www.gcelsa.com 0 CELSA GROUP CORPORATE OVERVIEW CELSA IS THE MOST IMPORTANT

More information

special hot work tool steel CR7V-L

special hot work tool steel CR7V-L special hot work tool steel CR7V-L T h e p r e m i u m s t e e l w i t h m a x i m u m h i g h t e m p e r at u r e w e a r r e s i s ta n c e 2 From the casting of steel to finished die... LONG-STANDING

More information

Rolls for the plastic and rubber industries

Rolls for the plastic and rubber industries Rolls for the plastic and rubber industries Breitenbach. The roll company. Quality and precision for your production More than 130 years of experience in roll production have left their marks all over

More information

voestalpine Additive Manufacturing Center Singapore Pte Ltd

voestalpine Additive Manufacturing Center Singapore Pte Ltd voestalpine Additive Manufacturing Center Singapore Direct Metal Deposition, DMD. 30 th November 2017 www.voestalpine.com voestalpine Additive Manufacturing Center. Singapore Direct Metal Deposition» Company

More information

MATERIALIZING VISIONS. Bohler-Uddeholm Holder

MATERIALIZING VISIONS. Bohler-Uddeholm Holder MATERIALIZING VISIONS Bohler-Uddeholm Holder General Nitriding temperature Nitriding time Depth of case appr. Bohler-Uddeholm HOLDER is a free-machining chromiummolybdenum alloyed steel which is supplied

More information

AISI A2 Cold work tool steel

AISI A2 Cold work tool steel T OOL STEEL FACTS AISI A2 Cold work tool steel Great Tooling Starts Here! General AISI A2 is an air- or oil hardening chromiummolybdenum-vanadium alloyed tool steel characterized by: Good machinability

More information

Industrial Products. Our Innovation. Your Advantage.

Industrial Products. Our Innovation. Your Advantage. Industrial Products Our Innovation. Your Advantage. Bradken s Engineered Products Division is a full service iron and steel foundry and machining organization. We cover a wide range of materials and configurations

More information

MSE-226 Engineering Materials

MSE-226 Engineering Materials MSE-226 Engineering Materials Lecture-7 ALLOY STEELS Tool Steels TYPES of FERROUS ALLOYS FERROUS ALLOYS Plain Carbon Steels Alloy Steels Cast Irons - Low carbon Steel - Medium carbon steel - High carbon

More information

Introduction. 1. Outline of fan case ring

Introduction. 1. Outline of fan case ring A near-net-shape (NNS) ring-rolling process was developed to reduce the forging weight of a rolled, fan case front, ring made of Ti-6Al-4V. This was achieved by optimizing the ring-rolling process in which

More information

EDELSTAHL WITTEN-KREFELD GMBH THYRAPID. Tool steels THYRAPID THYRAPID THYRAPID THYRAPID THYRAPID. High-Speed Steels

EDELSTAHL WITTEN-KREFELD GMBH THYRAPID. Tool steels THYRAPID THYRAPID THYRAPID THYRAPID THYRAPID. High-Speed Steels EDELSTAHL ITTEN-KREFELD GMBH Tool steels High-Speed Steels 3202 3207 3243 3245 3247 3341 3343 3344 3202 ode 1.3202 T 15 r o 1.35 0.8 3.8 12.0 4.8 Heavy-duty, high-speed steel grade with maximum cutting-edge

More information

J.I.C. HYDRAULIC TUBING Seamless & Welded Hydraulic Fluid Line 23 Seamless Burst Pressures & Working Pressures 24 Welded Burst Pressures 25

J.I.C. HYDRAULIC TUBING Seamless & Welded Hydraulic Fluid Line 23 Seamless Burst Pressures & Working Pressures 24 Welded Burst Pressures 25 TABLE OF CONTENTS STEEL & ALLOY ROUND MECHANICAL TUBING Drawn Over Mandrel (DOM) 3-15 Cold Drawn Seamless (CDS) 3-15 Hot Rolled Seamless (HRS) 3-15 Electric Resistance Welded (ERW) 3-15 Seamless 4130/4140

More information

'0. the Hat liafging Indult"

'0. the Hat liafging Indult Goessling USA, InC. Conveyors and Connecting Systems InteflinlOng and Canve,a. Systems '0. the Hat liafging Indult" cost reduction by modern conveying technology heat treatment during cooling interlinking

More information

Background

Background Background Throughout its rich, almost century-old history, Metallurgical Plant Electrostal JSC has been a leading Russian manufacturer of high-quality steels for the key industries in wide ranges of grade

More information

A wide range of cold-formable steel grades and aluminium alloys are used as wire materials within a diameter range from 5 mm to 34 mm.

A wide range of cold-formable steel grades and aluminium alloys are used as wire materials within a diameter range from 5 mm to 34 mm. Cold-Formed Parts 2 ESKA manufactures complex precision cold-formed parts for applications with large and medium quantities. The highly-efficient cold- forming process ensures economic manufacture of near-net-shape

More information

PARTS FOR INDUSTRIAL SECTOR

PARTS FOR INDUSTRIAL SECTOR F O U N D R Y PARTS FOR INDUSTRIAL SECTOR 30 YEARS OF INNOVATION AND DEVELOPMENT G R O U P G R O U P FOUNDRY MAFODER Group is a Moroccan family holding founded in the mid-80s and historically known for

More information

ALD Vacuum Technologies High Tech is our Business. DualTherm. Double Chamber Vacuum Furnace for flexible heat treatment

ALD Vacuum Technologies High Tech is our Business. DualTherm. Double Chamber Vacuum Furnace for flexible heat treatment ALD Vacuum Technologies High Tech is our Business Double Chamber Vacuum Furnace for flexible heat treatment High Tech is our Business ALD is a brand name associated world-wide with innovative vacuum technology

More information

COMPANY PROFILE. An international sales network and service facilities guarantee access to BÖHLER materials.

COMPANY PROFILE. An international sales network and service facilities guarantee access to BÖHLER materials. BÖHLER Edelstahl GmbH & Co KG is one of the most important suppliers of high speed steel, tool steel and special materials worldwide and focuses its attention on providing solutions for the highest material

More information

Leadership in Soft Magnetic Alloys

Leadership in Soft Magnetic Alloys Leadership in Soft Magnetic Alloys Carpenter Technology Corporation offers a wide selection of soft magnetic alloys to meet your material specifications. Choose from high permeability alloys, shielding

More information

PRELIMINARY BROCHURE. Uddeholm Vanadis 8 SuperClean

PRELIMINARY BROCHURE. Uddeholm Vanadis 8 SuperClean PRELIMINARY BROCHURE Uddeholm Vanadis 8 SuperClean UDDEHOLMS AB No part of this publication may be reproduced or transmitted for commercial purposes without permission of the copyright holder. This information

More information

AUTOMATIC CUT-OFF LA THES for Bar and Tubular Stock

AUTOMATIC CUT-OFF LA THES for Bar and Tubular Stock AUTOMATIC CUT-OFF LA THES for Bar and Tubular Stock Chamfer, Form, Groove, Cut Off Up to 8" Tubing; Up to 3" Bar Stock Rugged Construction Application Engineering Automatic Load/Unload Maximum Productivity

More information

Global Metal Solutions Oil & Gas Aerospace Naval & Marine Power Generation Motor Sport Metalworking Medical

Global Metal Solutions Oil & Gas Aerospace Naval & Marine Power Generation Motor Sport Metalworking Medical Global Metal Solutions Oil & Gas Aerospace Naval & Marine Power Generation Motor Sport Metalworking Medical Our pedigree Maher supplies advanced alloys for high performance applications. Founded in Sheffield

More information

Excellence in Specialty Steel

Excellence in Specialty Steel Welcome to BGH We are EXCELLENCE in Specialty Steel! Five production sites in Germany and one in Poland. Worldwide service through regional sales offices and distribution partners. Sustainability through

More information

CONTENTS CORPORATE GUIDING PRINCIPLES CERTIFICATOINS AND LICENCES HOT ROLLED PIPE MANUFACTURING COLD ROLLED PIPE MANUFACTURING TESTING

CONTENTS CORPORATE GUIDING PRINCIPLES CERTIFICATOINS AND LICENCES HOT ROLLED PIPE MANUFACTURING COLD ROLLED PIPE MANUFACTURING TESTING ROHRWERK MAXHÜTTE CONTENTS CORPORATE GUIDING PRINCIPLES p. 4 QUALITY CERTIFICATOINS AND LICENCES p. 5 PRODUCTION PROCESSES HOT ROLLED PIPE MANUFACTURING COLD ROLLED PIPE MANUFACTURING TESTING HEAT TREATMENT

More information

Hull and machinery steel forgings

Hull and machinery steel forgings (1978) (Rev.1 1980) (Rev.2 July 2002) (Rev.3 May 2004) Hull and machinery steel forgings.1 Scope.1.1 These requirements are applicable to steel forgings intended for hull and machinery applications such

More information

SCHWERTE SPECIAL STEEL PROFILES Custom-made Components and Structural Elements

SCHWERTE SPECIAL STEEL PROFILES Custom-made Components and Structural Elements SCHWERTE SPECIAL STEEL PROFILES Custom-made Components and Structural Elements 2 Contents Precision-made, Quality delivered 4 Specific Solutions for Specific Applications 6 Automotive 6 Railroad Technology

More information

Introduction. Built To Last

Introduction. Built To Last Introduction As a quality supplier to some of the largest names in the local and international engineering industry, Efficient Engineering holds a leading position in the market place. Commenced in 1966

More information

BARAMATI SPECIALITY STEELS LIMITED SATARA

BARAMATI SPECIALITY STEELS LIMITED SATARA BARAMATI SPECIALITY STEELS LIMITED SATARA PHILOSOPHY To use our specialized skills and innovative technology to contribute to the welfare of the society. It is our intention to grow along with our employees

More information

YOUR SOURCE FOR ALL YOUR PIPE AND TUBING NEEDS

YOUR SOURCE FOR ALL YOUR PIPE AND TUBING NEEDS SINCE 1953 YOUR SOURCE FOR ALL YOUR PIPE AND TUBING NEEDS Eight regional warehouses Over 70,000 tons in inventory ready for immediate delivery Nationwide trucking system Knowledgeable sales staff State-of-the-art

More information

STAINLESS STEEL BRIGHT BARS

STAINLESS STEEL BRIGHT BARS STAINLESS STEEL BRIGHT BARS Stainless Steel Bright Bars Stainless Steel Bright Bars Viraj is equipped with a state-of-the-art, continuous hardening and tempering furnace for the heat treatment of Ferritic

More information

INDUSTRIES FORGING TRUE LEADERSHIP WITH GLOBAL REACH FRISA IS A GLOBAL LEADING MANUFACTURER OF SEAMLESS ROLLED RINGS AND OPEN DIE FORGINGS AEROSPACE

INDUSTRIES FORGING TRUE LEADERSHIP WITH GLOBAL REACH FRISA IS A GLOBAL LEADING MANUFACTURER OF SEAMLESS ROLLED RINGS AND OPEN DIE FORGINGS AEROSPACE FORGING TRUE LEADERSHIP WITH GLOBAL REACH INDUSTRIES Frisa provides forging solutions that meet the highest standards of each industry we participate. We specialize in critical forged components used in

More information

RA17-4 stainless. Introduction

RA17-4 stainless. Introduction RA17-4 stainless Introduction RA17-4 is an age-hardening martensitic alloy combining high strength with the corrosion resistance of stainless steel. Hardening is achieved by a short-time, simple lowtemperature

More information

ALD Vacuum Technologies High Tech is our Business. Vacuum heat treatment system with high pressure gas quenching

ALD Vacuum Technologies High Tech is our Business. Vacuum heat treatment system with high pressure gas quenching ALD Vacuum Technologies High Tech is our Business Vacuum heat treatment system with high pressure gas quenching High tech is our business ALD is a brand name associated world-wide with innovative vacuum

More information

Hot Forming. Kalpakjian

Hot Forming. Kalpakjian Hot Forming Kalpakjian Hot Working: Forging Open Die Forging www.smeedwerkunica.nl Paul Berenson, www.paulb.com T.Green, WIT Forging: Heat Loss Metal near die surfaces are coolest, flow less www.freedomalloysusa.com

More information

Product Information DSC inox

Product Information DSC inox Product Information DSC inox EN Datasheet DSC inox DSC - Damascus Steel SuperClean ferritic-martensitic compound Steel Etch Color C Si Mn Cr Mo V N Co Ni Nitro-B dark 0.50 0.60 0.50 14.80 0.60 0.12 0.15-0.20-0.0

More information

a h a l l m a r k o f q u a l i t y

a h a l l m a r k o f q u a l i t y Premium hot-work tool steels a h a l l m a r k o f q u a l i t y s u r v e y o f h o t - w o r k s t e e l s Martensitic steels AISI Reference analysis Assupplied C Si Mn Cr Mo Ni V Co W Nb condition HB

More information

Machine list + core competences Your contract manufacturer for mechanical engineering

Machine list + core competences Your contract manufacturer for mechanical engineering Machine list + core competences Your contract manufacturer for mechanical engineering Welding Machining Coating Assembling Project management 1 We realise it - as we have for five generations! With our

More information

Gerhart Grinanger, NOELL GmbH, Postfach 6260, D-8700 Wizrzburg, Germany

Gerhart Grinanger, NOELL GmbH, Postfach 6260, D-8700 Wizrzburg, Germany 861 REMOTELY-OPERATED DISMANTLING OF THE REACTOR INTERNALS AT NIEDERAICHBACH POWER PLANT USING MANIPULATORS Gerhart Grinanger, NOELL GmbH, Postfach 6260, D-8700 Wizrzburg, Germany ABSTRACT The joint venture

More information

Uddeholm Vanax SuperClean. Uddeholm Vanax SuperClean

Uddeholm Vanax SuperClean. Uddeholm Vanax SuperClean Uddeholm Vanax SuperClean 1 Vanax is a trade mark registered in the European Union and in the U.S. UDDEHOLMS AB No part of this publication may be reproduced or transmitted for commercial purposes without

More information

Die steels and components for extrusion

Die steels and components for extrusion Die steels and components for extrusion Contents Uddeholm your partner... 4 Uddeholm hot work tool steel for extrusion... 4 Tooling components in an extrusion press... 5 Tool steel properties for extrusion

More information

QRO 90 SUPREME Hot work tool steel

QRO 90 SUPREME Hot work tool steel T O O L S T E E L F A C T S QRO 90 Hot work tool steel Great Tooling Starts Here! Cover photo: Bo Dahlgren This information is based on our present state of knowledge and is intended to provide general

More information

30ChGSA Included in 13 standards (CIS Countries)

30ChGSA Included in 13 standards (CIS Countries) Standards GOST 10702-78 GOST 11268-76 GOST 12132-66 GOST 21729-76 GOST 23270-89 GOST 4543-71 GOST 8731-74 GOST 8733-87 GOST R 54159-10 TU 14-1-1213-75 TU 14-1-1409-75 TU 14-1-4118-76 TU 14-4-385-73 Steel

More information

:: SALES :: SERVICE :: CONTRACT EXECUTION :: REVAMP & REBUILD

:: SALES :: SERVICE :: CONTRACT EXECUTION :: REVAMP & REBUILD :: SALES :: SERVICE :: CONTRACT EXECUTION :: REVAMP & REBUILD Pradman Profile Established in 1969 Total Manpower 102+ Focus Industries Steel, Structural Steel Infrastructure - Transmission Tower Manufacturing,

More information

Steel Solutions for Oil and Gas

Steel Solutions for Oil and Gas Steel Solutions for Oil and Gas Safe. Efficient. To the point. www.voestalpine.com/oilandgas Safety Efficiency Consistency throughout the value chain A strong network of oil and gas competence, solutions

More information

Introduction to Additive Manufacturing

Introduction to Additive Manufacturing Introduction to Additive Manufacturing Aberdeen, May 2017 www.voestalpine.com Don t try to use AM for parts which are dedicated to other manufacturing technologies! AM is only economically if you can add

More information

Advanced Process and Quality Control in Hot Rolling Mills Using Eddy Current Inspection

Advanced Process and Quality Control in Hot Rolling Mills Using Eddy Current Inspection ECNDT 2006 - We.1.8.3 Advanced Process and Quality Control in Hot Rolling Mills Using Eddy Current Inspection Sven KLING, PRÜFTECHNK NDT, Ismaning, Germany Abstract. Eddy current testing is a common method

More information

Bulk Deformation Processes

Bulk Deformation Processes Bulk Deformation Processes Bachelor of Industrial Technology Management with Honours Semester I Session 2013/2014 TOPIC OUTLINE What is Bulk Deformation? Classification of Bulk Deformation Processes Types

More information

QRO 90 SUPREME. Hot work tool steel

QRO 90 SUPREME. Hot work tool steel QRO 90 SUPREME Hot work tool steel This information is based on our present state of knowledge and is intended to provide general notes on our products and their uses. It should not therefore be construed

More information

London Products. Our Innovation. Your Advantage.

London Products. Our Innovation. Your Advantage. London Products Our Innovation. Your Advantage. London Products is a single source, single responsibility business of the Engineered Products Division. London Products remains true to its mission, To provide

More information

Melting and casting technologies for the production of tool steels Dr. Harald Holzgruber, CEO DI Alexander Scheriau, CSO

Melting and casting technologies for the production of tool steels Dr. Harald Holzgruber, CEO DI Alexander Scheriau, CSO Tool 2016, Bratislava, October 5 th 2016 Melting and casting technologies for the production of tool steels Dr. Harald Holzgruber, CEO DI Alexander Scheriau, CSO Global Alloy Tool Steel Products 2015 [

More information

Bars. Nickel, Nickel-based and Copper-Nickel Alloys

Bars. Nickel, Nickel-based and Copper-Nickel Alloys Bars Nickel, Nickel-based and Copper-Nickel Alloys Best in Nickel Deutsche Nickel Deutsche Nickel is your high quality manufacturer of Nickel, Nickel-based, Copper-Nickel, Iron-Nickel Wire, Bar and Forged

More information

It is our intent to always maintain the highest level of quality metals obtainable from our mill sources.

It is our intent to always maintain the highest level of quality metals obtainable from our mill sources. This stock catalog contains the sizes, weights and descriptions of all standard Steel, Brass, Bronze and Dura-Bar Cast Iron items that are available from stock for immediate delivery. However, new items

More information

Iron by BIRN. A group of casting and machining specialists

Iron by BIRN. A group of casting and machining specialists Iron by BIRN At BIRN we care deeply about iron castings it is something we have been doing for more than a century: developing, casting, machining and finishing top-quality cast iron components for our

More information

VBN Components AB. 3D-printing for demanding applications. ESS, Max IV, IUC Syd/Big Science Dk Lund,

VBN Components AB. 3D-printing for demanding applications. ESS, Max IV, IUC Syd/Big Science Dk Lund, VBN Components AB 3D-printing for demanding applications ESS, Max IV, IUC Syd/Big Science Dk Lund, 2017-09-19 Ulrik Beste CTO, VBN Componens AB ulrik.beste@vbncomponents.com 070 235 86 26 VBN Components

More information

CaseMaster. multipurpose Sealed Quench chamber furnaces

CaseMaster. multipurpose Sealed Quench chamber furnaces CaseMaster multipurpose Sealed Quench chamber furnaces Technological applications Gas carburizing Austenitic carbonitriding Bright hardening Annealing in protective atmospheres Carbon recovery Typical

More information

BLISTER PACKING MACHINES AND SERVICES THAT OFFER FLEXIBILITY AND HIGH QUALITY BLISTER PACKS FROM A WIDE VARIETY OF PACKAGING MATERIALS.

BLISTER PACKING MACHINES AND SERVICES THAT OFFER FLEXIBILITY AND HIGH QUALITY BLISTER PACKS FROM A WIDE VARIETY OF PACKAGING MATERIALS. BLISTER PACKING MACHINES AND SERVICES THAT OFFER FLEXIBILITY AND HIGH QUALITY BLISTER PACKS FROM A WIDE VARIETY OF PACKAGING MATERIALS. 06 1. PACKAGING SOLUTIONS 07 1. PACKAGING SOLUTIONS SMALL SCALE,

More information

Shackles Page 058. What It Takes To Be Crosby Or Equal. Shackle Performance. Ask: What is Working Load Limit and design factor for shackles?

Shackles Page 058. What It Takes To Be Crosby Or Equal. Shackle Performance. Ask: What is Working Load Limit and design factor for shackles? Shackles Page 058 What It Takes To Be Crosby Or Equal G-209 G-2130 Shackle Performance DESIGN The theoretical reserve capability of carbon shackles should be as a minimum 5 to 1, and alloy shackles a minimum

More information

D R I V I N G I N N O V A T I O N KALYANI STEELS LTD

D R I V I N G I N N O V A T I O N KALYANI STEELS LTD KALYANI STEELS LTD B. N. Kalyani Group Chairman PHILOSOPHY To use our specialized skills and innovative technology to contribute to the welfare of society. It is our intention to grow along with our employees

More information

UHS Ultra High-strength Seamless, Hot Rolled Hollow Sections from ISMT

UHS Ultra High-strength Seamless, Hot Rolled Hollow Sections from ISMT UHS Ultra High-strength Seamless, Hot Rolled Hollow Sections from ISMT UHS Ultra High strength, Seamless, Hot Rolled Hollow Sections from ISMT (conforming to EN 10210) Widen your possibilities Modern architectural

More information

SOLPIN TECHNICAL CONSULTANCY MECHANICAL PLANT COOPERATION PROPOSAL

SOLPIN TECHNICAL CONSULTANCY MECHANICAL PLANT COOPERATION PROPOSAL SOLPIN TECHNICAL CONSULTANCY MECHANICAL PLANT COOPERATION PROPOSAL SOLPIN TECHNICAL CONSULTANCY is a group of experts with long-term experience from different industrial areas like industrial engineering,

More information

UDDEHOLM QRO 90 SUPREME

UDDEHOLM QRO 90 SUPREME UDDEHOLM QRO 90 SUPREME This information is based on our present state of knowledge and is intended to provide general notes on our products and their uses. It should not therefore be construed as a warranty

More information

CLEVER SOLUTIONS FOR IRON CASTING IT S NOT JUST IRON, IT S KNOWLEDGE

CLEVER SOLUTIONS FOR IRON CASTING IT S NOT JUST IRON, IT S KNOWLEDGE CLEVER SOLUTIONS FOR IRON CASTING IT S NOT JUST IRON, IT S KNOWLEDGE YOUR VISION, OUR MISSION MACHINE POWER IS NOTHING WITHOUT BRAIN POWER Optimal and flexible production facilities is one thing. But add

More information

AISI D2 Cold work tool steel

AISI D2 Cold work tool steel T OOL STEEL FACTS AISI D2 Cold work tool steel Great Tooling Starts Here! This information is based on our present state of knowledge and is intended to provide general notes on our products and their

More information

Resource Guide. Section 2: Gray Iron

Resource Guide. Section 2: Gray Iron Resource Guide Section 2: Gray Iron Section 2 Gray Iron Description of Grades... 2-3 G1 Partially Ferritic... 2-4 G1A Ferritic... 2-6 G2 Highly Pearlitic... 2-8 G2A Highly Perlitic High-Strength... 2-10

More information

Metal Forming Process. Prof.A.Chandrashekhar

Metal Forming Process. Prof.A.Chandrashekhar Metal Forming Process Prof.A.Chandrashekhar Introduction Shaping of a component by the application of external forces is known as the metal forming. Metal forming can be described as a process in which

More information

Bar Conditioning Lines BCL High-Speed WRP-S Straightening

Bar Conditioning Lines BCL High-Speed WRP-S Straightening Bar Conditioning Lines BCL High-Speed WRP-S Straightening BAR CONDITIONING LINES Bar Conditioning Lines BCL Well-known brand names and long experience under one roof: SMS group your strong partner for

More information