HAVER Mining HAVER & BOECKER HAVER & BOECKER
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1 HAVER Mining
2 HAVER GROUP 2
3 HAVER GROUP Our Success Headquarters Subsidiaries Employees Sales HAVER & BOECKER, Germany 50 Locations Mio 3
4 HAVER GROUP Our Passion 4
5 HAVER GROUP We focus on Premium Technology 5
6 HAVER GROUP Our Brands Mining & Mineral Processing 6
7 MINING & MINERAL PROCESSING HAVER & TYLER Logo Location Foundation Employees Germany Brazil Canada
8 MINING & MINERAL PROCESSING Global locations HAVER & TYLER HAVER & TYLER Production Subsidiary HAVER & TYLER Sales Subsidiary HAVER & TYLER Service Subsidiary 9
9 HAVER MINING 10
10 HAVER MINING 12
11 HAVER MINING 5 Phases of Engineering Services Phase 1: APPRAISE Phase 2: SELECT Phase 3: DEVELOP Phase 4: SPECIFY Phase 5: EXECUTE PRELIMINARY EVALUATION BASIC ENGINEERING FRONT END ENGINEERING DETAILED ENGINEERING CONSTRUCTION MANAGEMENT Level of detail 13
12 HAVER MINING PRELIMINARY EVALUATION Analysis of raw materials and products Physical and chemical characterization of samples Test work in technical centers Feasibility studies Concept identification Layout of preliminary flow sheets Cost estimation Phase 1: APPRAISE Phase 2: SELECT Phase 3: DEVELOP Phase 4: SPECIFY Phase 5: EXECUTE 14
13 HAVER MINING BASIC ENGINEERING Semi industrial test work Scale Up Concept definition and development Detailed flow sheets Basic processing machinery data Estimation of peripheral equipment and civil work Initial arrangement drawing Pre-calculation of costs Basic project planning including rough scheduling Phase 1: APPRAISE Phase 2: SELECT Phase 3: DEVELOP Phase 4: SPECIFY Phase 5: EXECUTE 15
14 HAVER MINING FRONT END ENGINEERING Project management including binding scheduling Elaboration of the final flow sheet Preparation of the arrangement drawing including all necessary components Building design First piping and electrical concepts Set-up of investment budgets Request of main equipment including tender strategy Estimation of consumption values Phase 1: APPRAISE Phase 2: SELECT Phase 3: DEVELOP Phase 4: SPECIFY Phase 5: EXECUTE 16
15 HAVER MINING DETAILED ENGINEERING Specification of the planned machines and components Set-up of master arrangement drawings Detailed P&ID (Piping & Instrumentation Diagram) Electrical design including control concept Civil drawings Purchasing of equipment Fabrication support Plant documentation Phase 1: APPRAISE Phase 2: SELECT Phase 3: DEVELOP Phase 4: SPECIFY Phase 5: EXECUTE 17
16 HAVER MINING CONSTRUCTION MANAGEMENT Site management Assembly supervision Commissioning supervision Operator training Operational support Phase 1: APPRAISE Phase 2: SELECT Phase 3: DEVELOP Phase 4: SPECIFY Phase 5: EXECUTE 18
17 HAVER MINING DEVELOPMENT MATERIAL HANDLING CRUSHING & GRINDING SEPARATION REFINING PRELIMINARY EVALUATION BASIC ENGINEERING FRONT END ENGINEERING DETAILED ENGINEERING CONSTRUCTION MANAGEMENT 19
18 DEVELOPMENT 20
19 DEVELOPMENT / PRELIMINARY EVALUATION Physical and chemical analysis of samples Incident light microscopy* Point load test* Photomicrograph* * In cooperation with the University of Mining and Technology, Freiberg, Germany 21
20 DEVELOPMENT / BASIC ENGINEERING Feasibility studies 22
21 MATERIAL HANDLING 23
22 MATERIAL HANDLING / PRELIMINARY EVALUATION Research & Development Center Laboratory configuration: Moisture measurement Bulk density testing Flow behavior measurement Microscopy Grindometer tests Laser light scattering Air jet sieving Sieve analysis Ultrasonic sieving Photo-optical particle analysis 24
23 MATERIAL HANDLING / PRELIMINARY EVALUATION HAVER Laboratory Program Sieve analysis equipment W.S. TYLER Ro-Tap Photo-optical particle analysis HAVER CPA HAVER Bulk Density Tester 25
24 MATERIAL HANDLING / BASIC ENGINEERING Computerized Flow Sheet Layout: Replacement and Enhancement of NIAproject
25 MATERIAL HANDLING / BASIC ENGINEERING Computerized Flow Sheet Layout Full version support to NIAproject Wet and dry processing Water and dust treatment Unlimited number of objects in a project (flow sheet) Closed material and water circuits Screening: blended decks Dynamic label function Flow sheet print Object validation Object status management Project history Project management 27
26 MATERIAL HANDLING / FRONT END ENGINEERING Conveying systems for extreme conditions Underground mine Niederschlag Saxony (Germany) 28
27 MATERIAL HANDLING / DETAILED ENGINEERING Ship unloaders for minerals 29
28 MATERIAL HANDLING / CONSTRUCTION MANAGEMENT Single Silos. Ring Silos. Multicompartment Silos. Silo diameter up to 30 m Storage capacity up to m³ 30
29 CRUSHING & GRINDING 31
30 CRUSHING & GRINDING / PRELIMINARY EVALUATION Investigation in laboratory- and pilot-scale SAG Mill Drum Mill Vibro Mill Pin Disk Mill Roller Grinding Mill HIS, VSI Hammer Crusher Roll Crusher Jaw Crusher In cooperation with and 32
31 CRUSHING & GRINDING / PRELIMINARY EVALUATION Investigation in laboratory and pilot-scale 33
32 CRUSHING & GRINDING / PRELIMINARY EVALUATION Comminution test work Hardgrove test Point Load test Bond Index test Comminution service Field analyses for the assessment and optimization of grinding plants Dimensioning, adjustment, optimization and modeling of grinding plants Investigations on the use of grinding aids and for the reduction of the specific energy consumption Creation of special products in ultra-fine particle size 34
33 CRUSHING & GRINDING / BASIC ENGINEERING Sizing of Primary Crushing Systems 35
34 CRUSHING & GRINDING / BASIC ENGINEERING Sizing of Secondary / Tertiary Crushing Systems 36
35 CRUSHING & GRINDING / FRONT END ENGINEERING Integrated crushing technology LUT: LPT 1600 / 1500 Sandvik: JAW Master 1513 METSO: C
36 CRUSHING & GRINDING / DETAILED ENGINEERING Hoppers and chutes in cumminution plants for the perfect flow 39
37 CRUSHING & GRINDING / CONSTRUCTION MANAGEMENT From Engineering. to Installation and Commissioning 40
38 SEPARATION 41
39 DEVELOPMENT / PRELIMINARY EVALUATION Screening and washing technical centers Dry screening test center Wet screening test center Washing test center 42
40 SEPARATION / BASIC ENGINEERING Mobile Washing Pilot Plans Raw Gypsum HAVER Hydro-Clean or HAVER friction -Clean Clean Gypsum 43
41 SEPARATION / BASIC ENGINEERING Stationary full scale testing plant HAVER Hydro-Clean or HAVER friction -Clean 44
42 SEPARATION / FRONT END ENGINEERING Choosing the right equipment HAVER FINE-LINE Cut Point down to 100 µm Size: 12 x t/h Copper (SAG) 45
43 SEPARATION / FRONT END ENGINEERING and right components 46
44 SEPARATION / FRONT END ENGINEERING produced in our own facilities 47
45 SEPARATION / DETAILED ENGINEERING HAVER Solutions 48
46 SEPARATION / DETAILED ENGINEERING HAVER Solutions 49
47 SEPARATION / DETAILED ENGINEERING HAVER Solutions Mode Analysis 15Hz FEA Simulation 50
48 SEPARATION / CONSTRUCTION MANAGEMENT Manufacturing of individual machines Size: 31 x 36 ; Application: oil sand up to 10,000 t/h 51
49 SEPARATION / CONSTRUCTION MANAGEMENT Installing of mineral Processing Plants 52
50 REFINING 53
51 REFINING / PRELIMINARY EVALUATION Pelletizing: from dust to bulk material 54
52 REFINING / PRELIMINARY EVALUATION Feasibility Study Pilot Study Scale-Up Material analysis Binder selection Pelletizing behaviour Quality analysis Determination machine and process parameter Process optimization Scale-up machine and process parameter Basic engineering 55
53 REFINING / PRELIMINARY EVALUATION Feasibility Studies Equipment technical centre: Pelletizing disc Ø1000 mm Pelletizing disc Ø 400 mm Ring shear rig Wash box Mixer HAVER Bulk Density Tester Permeability tester Strength tester 56
54 REFINING / BASIC ENGINEERING Pilot Studies Iron ore slurry Thickener Storage bins Storage tank Intensive mixer Dewatering Pellet feed fines < 63 µm Waste water Roller mill Recycling route Fluid binding agent HAVER pelletizing disc Roller screen Product Sedimentation basin Over and under flow Furnace HAVER screening machine Pellets Over flow Stockpile 57
55 REFINING / FRONT END ENGINEERING Scale Up From test work results to.first machine layout! 58
56 REFINING / DETAILED ENGINEERING Pelletizing HAVER SCARABAEUS
57 REFINING / DETAILED ENGINEERING Pelletizing HAVER SCARABAEUS 7500 Capacity: 160 t/h Iron Ore Diameter: 7500 mm Wall height: 560 to 900mm Motor Power: 255 kw Rotation: 1 to 10 rpm Inclination: 45 to 60 Total weight: approx. 60 t 60
58 REFINING / CONSTRUCTION MANAGEMENT Installation and Commissioning 61
59 GLÜCK AUF! Carl-Haver-Platz 3, Oelde
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