Williams Metals. Providing Welding & Metals Solutions for Over 50 Years. Non-Ferrous Metals. Setting the Standard for Excellence.
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1 Williams Metals and Welding Alloys, Inc. Providing Welding & Metals Solutions for Over 0 Years Non-Ferrous Metals Setting the Standard for Excellence.
2 Williams Metals and Welding Alloys is a multi-location stocking distributor of welding filler metals and non-ferrous metals. Corporate Headquarters Strafford Avenue, Suite 08 Wayne, PA Phone: Fax: Mansfield Sales Office & Warehouse 0 Mansfield Industrial Parkway Mansfield, OH Phone: Fax: Birmingham Sales Office & Warehouse 700 9th Street North Birmingham, AL Phone: Fax: Concord Sales Office & Warehouse 7 Commerce Drive Concord, NC Phone: Fax: Pittsburgh Sales & Administration 0 Reedsdale Street, Suite 00 Pittsburgh, PA - Phone: Fax: Cleveland Area Sales Office 80 State Street, Suite Garrettsville, OH -0 Phone: Fax: Our processing and distribution service centers supply copper, brass, bronze, and aluminum in rod, bar, plate, pipe, sheet and strip forms, and ensure just-in-time delivery throughout the United States. St Louis Sales Office and Warehouse 70 Rider Trail North Earth City, MO 0 Phone: Fax: The WMWA Welding Division offers a full line of welding consumables in copper, carbon, cobalt, aluminum, stainless, silver brazing, and nickel alloys worldwide. Williams Metals and Welding Alloys services a broad range of markets including the construction, power generation, transmission, and distribution, transformer, mining, petroleum, automotive, and switchgear industries. sales@wmwa.net National: Member of the American Welding Society, the Gases & Welding Distributors Association, the Copper & Brass Servicenter Association, and American Copper Council.
3 PRODUCT INFORMATION - NON-FERROUS METALS Aluminum Bus Pipe - Seamless & Structural 0-T or 0-T SCHEDULE 0 - Nominal Dimensions SCHEDULE 80 - Nominal Dimensions INCHES O.D. I.D. WALL WT/FT INCHES O.D. I.D. WALL WT/FT / / / / / / / / / / / / Stock lengths = 0', 0', 0'. Special order lengths available up to 0'. Additional pipe schedules also Special sizes of bus pipe produced to order. Bus packaging available. available. Integral Web Bus Conductor (IWBC) A B C WT/FT# Integral Web Bus Conductor Universal Angle Bus Conductor Available with or without ventilation holes. Universal Angle Bus Conductor (UABC) A... B... C Available with or without ventilation holes. WT/FT#
4 Aluminum Bus Bar 0, 0, 0-T, T, T - Full Round, Square and Radius Edge Bare, Silver Plate, and Electro Tin Brite and Dull Finish Width Inches /" /8" /" /8" /" " /" /" " /" " " " " 8" /8" /" /" Approximate Weight Per - Thickness /8" /" /" " /" " Copper Pipe ASTM B-88 Available in 0, 0 and Alloys 0' Standard s SCHEDULE 0 SCHEDULE 80 Pipe Actual Actual WT/ O.D. I.D. WALL WT/WF 0FT / / / / / / / / Pipe / /8 / / / / / / Actual O.D Actual I.D WALL WT/FT WT/ 0FT
5 Square Brass Rod CDA 0 ASTM B- Density.07 ' Standard s / /.0. /.7 9. /.0.7 / /.0. / /8.8. /.. / /.7.0 /.0 7. /8. 7. / 7.9. / /8.8.8 Machining Services CNC axis turning. CNC machining. Close tolerance milling. Manual lathes and mills for small quantity runs. Drilling and counter boring. Bending and forming. Precision grinding. Hexagon Brass Rod CDA 0 Sharp & Rounded Corners ASTM B- Density.07 ' Standard s;.87"-" In Stock / / / / /8 7/ / 9/ /8 / / 7/8 / / /8 / / /8 / /8 / 7/8 / / /8 / /
6 Brass Sheet Stocking 0 and 0 sheet in " x 9" standard dimension. 80 alloy available from production..00" through /" thickness. Special cut sizes, blanks and rings available. Polish and plating quality available. Paper interleaving and PVC coating available. Brass Half Hard ASTM B-, C000 70/0 9" Standard s Thickness (.00) (.0) (.0) (.00) (.0) (.0) (.08) Width Sq. Ft Sheet Thickness (.09) /8 (.) / (.87) / (.0) /8 (.7) / (.00) Width Sq. Ft Sheet Round Brass Rod 0 and Alloys ASTM B- ' Standard s;." - 0" Diameter In Stock Diameter / /8 / / 7/ / 9/ / /8 / 7/ / 9/ /8 / / / / 7/ Diameter / / /8 / / / /8 7/ / 9/ /8 / 7/8 /8 / / / Diameter / /8 / / / / / / / Other alloys available: CDA,, 8, 0,,,,,, 7, 70, 7.
7 Standard Industrial Brand Hydraulic Shear / Capacity Digital entry dimension tolerance Flat Brass Bar ASTM B- CDA 0 Thickness /x / /8x /.. /8.7.0 /.0.7 /8.87. / /.7.88 / / /x / /.. /8.0. / / /8.9. / /x /8.. /.. /8.7.9 / /..8 /.8. / / /x.. /8x / / Thickness /8 / /.7 0. / / / /x / /.0 7. /.7. / / /x.7. /.. /. 9. / /. 7.9 / x /.8.9 / / /x / /.0. /
8 Naval Brass Plate, Hot Rolled ASTM B7, ASME SB-7, QQB- CDA Thickness / /8 / /8 / 7/8 /8 / /8 / /8 / / 8 x 0 8 x 0 8 x 0 8 x 0 8 x 0 8 x 0 8 x 0 8 x 0 8 x 0 8 x 0 8 x 0 8 x 0 8 x 0 8 x 0 8 x 9 8 x 9 8 x 9 Custom widths and lengths available. Sq. Ft Plate Brass Plate Stocking 0, 0, 0 and alloys. 80 and 8 alloys available from production. Precision sawing available to.00" tolerance. Circle cutting and waterjet services. State-of-the-art MetlSaw plate saw combines high speed with consistent accuracy, resulting in precision-cut parts that require little or no subsequent machining. " thick capacity ' length Precision cutting to.00" Rolled Copper Plate ASTM B-, C000/0/0 Thickness / Sq. Ft.. Plate 79 Thickness / Width Sq. Ft. 9.8 Sheet 7 / /. 8 /. 79 /.9 87 x / 8. 9 / All Copper Plate can be sawed to your requirements. 8.0 Roofing Copper Sheet ASTM B- Hot Rolled & Cold Rolled Thickness Oz In Sheet Thickness Oz In Sheet (.0) (.07) x (.0)*.0 (.0)*.0 (.0)* x (.0) x (.07) 0.0 (.0)* 8.0 * Available in Soft Temper. (.0) x 0 0.0
9 Copper Sheet 0, 0 and alloys stocked..00" through.87" thickness. Copper Plate 0 and 0 alloys stocked. 70 and 7 alloys available from production..0" through " thickness. wide widths and special lengths available. Round Copper Rod CDA 0 Diameter ASTM B-87 CDA 0, 0, also available ' Standard s Diameter Diameter / / / /8 7/ / 9/ /8 / 7/8 /8 / / / /8 / / / / / /.8 8. / 8. / Available in bare, silver, or tin plated. CDA tellurium copper, class II, and class III copper alloys available. Square Copper Rod ASTM B-87 ' Standard s / / / / Available in bare, silver, or tin plated. 7
10 Copper Rectangles CDA 0/0/ Square Edge, Rounded Edge, ' Standard s ASTM B-/B-87 Radius Edge Custom s Available Available in bare, silver, or tin plated. Custom fabricated busbar machined to print. Trapeziods and special shapes available. 8 Thickness Width In In / 0. /8 / 0. /8 / 0. /8 /8 0.0 /8 / 0. /8 0.8 /8 / 0.0 /8 / 0.77 / /8. /8 /.7 /8 /.70 / / 0. / /8 0. / / 0. / 0.77 / / / /8.00 / /.09 / /.7 /. / /.87 /.8 /.90 / / 0.8 / /8 0.0 / / 0.77 / 0.99 / /. / /. / /.9 /.98 / /.99 / /. /.907 /.87 / /. /.8 /. /. /. /.8 / 7. Thickness Width In In /8 /.77 /8 /.09 /8. /8 /.87 /8 /.8 /8.907 /8. /8.8 /8 7.7 /8 8.7 / /. /.98 / /. / /.907 /.87 / /.8 /.8 / 7.7 / 9.9 /.8 / 8.0 /8. /8 /. /8.8 /8 /.0 /8 7.7 /8 9.9 /8. /8. /.907 / /. / /. /.8 / 8.7 /.8 / 7. / / /...0
11 AMPACITIES & MECHANICAL PROPERTIES OF RECTANGULAR COPPER BUSBARS Quick Busbar Selector Busbar Dimensions, ** Required Ampacity,* (range) Amp 0 C Rise 0 C Rise C Rise 00 (00-9) / x / / x / / x / _ 0 (0-99) / x /8 x / / x / / x / / x / 00 (00-9) /8 x / / x / /8 x / / x / /8 x / 0 (0-99) / x / /8 x / x / / x /8 x / / x / / x 00 (00-9) / x / x / x / / x / /8 x / / x / 0 (0-99) /8 x / / x / /8 x / x / / x / 00 (00-9) / x / /8 x / / x / / x / 00 (00-9) / x /8 x / / x / / x / /8 x / x / 0 (0-99) /8 x / x / / x / x / x / 00 (00-99) / x / /8 x /8 x / / x /8 x/ / x /8 x / / x 00 (00-99) /8 x / / x / x / x /8 x / x / / x / x /8 x / 700 ( ) /8 x / x / / x /8 x / / x / /8 x / x / /8 x 800 ( ) /8 x / / x / x / /8 x /8 x / / x / x /x / 900 ( ) /8 x / x / / x /8 x / x / / x /8 x / /8 x / / x 000 (000-9) / x / x / /8 x /, /8 x / x, / x / /8 x / x / x / /8 x /8 x / x / / x /8 x / 0 (0-99) / x /8 x / / x / x /, / x / x /8 x / / x /8 x / x / x / /8 x 00 (00-79) / x /8 x / x /, / x / x /, / x /8 x / x / / x /, / x / x, /8 x / / x 9
12 Quick Busbar Selector Required Ampacity,* (range) Amp Busbar Dimensions, ** Busbar Dimensions, ** 70 (70-999) 0 C Rise / x /8 x 0 C Rise /8 x / / x C Rise / x /, / x /8 x / x / 000 (000-99) / x 8 /8 x / x, / x / x, / x / x /8 x / x / / x /8 x x 00 (00-999) / x 0 /8 x 8 / x /8 x / x / x / x /8 x / x 000 (000-99) / x /8 x 0 / x 8 / x 8 / x / x / x 8 /8 x / x / x 00 (00-999) /8 x / x 0 / x 8 / x 0 /8 x 8 / x / x / x 000 (000-99) / x / x 0 / x /8 x 0 / x 8 / x 0 /8 x 8 / x 00 (00-999) / x / x 0 / x 8 / x /8 x 0 / x ( ) /8 x / x / x 0 /8 x / x 0 / x 8 * For 0 Hz current. ** Table gives busbar cross sections which will probably be large enough for ampacities within each range. Knowing required ampacity, determine possible busbar dimensions from the table. Then check Table to verify that size selected has the necessary ampacity. 0
13 Conversion Chart: Fractions - Decimal - Millimeters Densities Fractions Inches Millimeters Fractions Inches Millmeters Alloy Density / / C0 C0 C07 C0 C C C0 C C7 C7 C7 C80 C8 C0 C0 C0 C0 C0 C70 C7 C0 C C0 C8 C C8 C0 C C C C C C C0 C C C C7 C70 C7 C7 C8 C9 C9 C9 C9 C To Find: Weight of Copper Pipe: OD - wall x wall x 7.7 x. = lbs/ft Weight of Copper Rod: diameter squared x 9. x. = lbs/ft Weight of Copper Bar: thickness x width x x. = lbs/ft Weight of Copper Plate: thickness x x. = lbs/sq ft Weight of Brass Round Rod: diameter squared x 9. x.07 = lbs/ft
14 Common Bronze Alloys Finished machine to print available. * CDA 0 free-cutting Brass = 00 machinability. CDA C000 ASTM B B0 Designation SAE AMS0 FED QQ-C- Wrought CU 8 SN Nominal PB ZN NI FE AL 0 Tensile 8 Typical Mechanical Yield Elong. 8 Brinell 00kg 000kg 8 Machinability* 0 Density.7 C700 Manganese Silicon Bronze B9 J Wrought B78 70 Rockwell.9 C C800 Manganese Bronze C9000 Navy G Bronze C9000 Gun Metal B8 B8 B8 B8 0 0B 0 QQ-C-90 Alloy B QQ-C- Alloy C7 Alloy D Alloy D C90700 High Tin Bronze B C900 Navy M B8 Alloy D C900 Bearing Bronze B8 0 Alloy E C900 Modified B8 Mod Mil-C C B8 Alloy E C900 C900 Nickel Aluminum Bronze C9900 B8 B8 B8 C900 C900 C9900 Alloy G Alloy G Continuous, centrifugal, and sand castings to any dimension.
15 Common Bronze Alloys Custom castings made to order. Designation CDA ASTM SAE FED Characteristics Typical Uses C000 B B0 AMS0 QQ-C- Wrought Excellent choice for heavy load applications, friction abrasive wear and corrosion resistance. Ni increases strength without reducing ductility. Wide acceptance in aircraft landing gear applications, valve seats, propellers, hydraulic bushings for earth moving equipment. C700 Manganese Silicon Bronze B9 J Wrought High strength alloy with manganese. Very good wear resistance. Hydraulic piston shoes; cylinder liners, cams. C B8 0 Alloy B Reasonable strength; excellent thermal conductivity; sound material structure, good machining and casting properties. Light loads and low to medium speeds; bearing shells; pump line shaft bearings; manifold bushings; pump sleeves. C800 Manganese Bronze B8 0B QQ-C- Alloy C7 High mechanical strength, good corrosion resistance, favorable costability. Can be machined but less readily than competitors. Tensile strength can exceed psi. Highest strength cast bronze, good for applications requiring combo of high bearing strength & outstanding wear characteristics; low speed extreme load applications. Gears, levers. C9000 Navy G Bronze B8 0 Alloy D Hard, strong; corrosion-resistant to sea water and brine; wear and impact resistant; good machining properties. Heavy loads, low speeds; bushings for aircraft landing gear; bridge bearings, machine tools; trolley wheels. C9000 Gun Metal B8 Alloy D Hard, strong, corrosion-resistant; wear resistant; impact resistant; difficult to broach, but can be reamed or bored. Heavy loads and low speeds; piston pin bushings; valve guides; rolling mill bearings; roll bushings; piston rings. C90700 High Tin Bronze B8 Hard strong alloy with good corrosion resistance especially against sea water. Wear-resistant, and resists pounding well. Naval and sea water applications. Resistant to brine. Bearings, worm wheels, gears; good for heavy loads at low speeds. Also restaurant equipment, speed reducers and worm gears. C900 Navy M B8 Alloy D Excellent soldering, brazing; reasonable strength; good thermal conductivity; sound material structure. Component castings for valves, flanges, fittings; oil pumps; gears; bushings; pressure containing to 0,,000 psi pressure. C900 Bearing Bronze B8 0 Alloy E7 Good hardness, strength,wear resistance; excellent anti-frictional qualities; good casting, excellent machining properties. Currently the standard cast bronze bearing material; general utility applications for medium loads and speeds. C900 Modified B8 Mod Mil-C-9 High lead content gives slightly better lubricity. Lower Zinc levels allow higher resistance to sulfite fluids; slightly higher anti-seizing properties. General purpose bronze; good wear properties in high speed applications. Valves, bushings, backs for lined bearings, pump sleeves. C B8 Alloy E0 Good strength,low thermal conductivity; high physical properties; fair bearing qualities; excellent wear, shock. Heavy loads, high speeds; backing for babbittlined bearings; wrist pin/valve rocker arm bushings; fuel/water pump bushings. C900 B8 C900 Alloy G Excellent yield & tensile strength; good ductility and weldability; unusual toughness plus exceptional resistance to wear. All-purpose alloy used in the chemical, marine, aircraft, machine tool and steel industries; cranes, excavators and plastic injection molds. C900 Nickel Aluminum Bronze B8 C900 Alloy G High tensile values,exceptional yield values,high hardness and elongation; excellent bearing material; highly heat treatable. Heavy duty bushings, bearings, gear blanks, form rolls, pump parts and various machine tools, aircraft parts and ordinance. C9900 B8 C9900 Increase in Aluminum and Iron results in a higher resistance to wear. Replacement for some hardened steel wear strips and some cams when impact is not involved. Die rings, inserts and forming rolls. Available in solids, tubes, rectangles, plate, and custom shapes.
16 National:
Setting the Standard for Excellence.
Setting the Standard for Excellence. Williams Metals and Welding Alloys, Inc. Providing Welding & Metals Solutions for Over 0 Years Williams Metals and Welding Alloys is a multi-location supplier of welding
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