Seamless Tube and Pipe for Power Generation

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1 Seamless Tube and Pipe for Power Generation

2 Content Power Generation Introduction Performance Product Tube Size Tolerance Pipe Size Tolerance Available Size Range for Seamless Tubes Noal Pipe Size BWG Size Chart Steel grades and applications Power Plant System Diagram Chemical Composition (ASTM) Test Equipments Material Comparison Table Rifled Tube Introduction Advantage A Type Profile A Type Size B Type Profile B Type Size

3 Power Generation Introduction ILJIN Steel provides tubes and pipes serving the power generation industry where critically high temperatures and pressures necessitate rigorous quality standards. ILJIN Steel manufactures various carbon and alloy steel tubes and pipes in accordance with ASTM/ASME, EN, JIS and KS standards. ILJIN Steel offers a broad range of high quality hotfinished and coldfinished tubes and pipes for power generation applications. Tubes and pipes are made in random lengths from 3 to 28m and fixed lengths upon customer request. Performance High Temperature Strength Creep Properties Fire Side Corrosion Resistance (High Alloy Steel) Steam Oxidation Resistance Product Product Method Unit O.D W.T Pipe & Tube SMLS Hot Finished SMLS Cold Finished inch (mm) 7/8 ~ 7 (21.3 ~ 177.8) 0.08 ~ 1.0 (2 ~ 25) 3

4 Power Generation Tube Size Tolerance Outer Diameter Outside Diameter 1 OD < 25 Wall Thickness (Minimum, MWT) Wall Thickness Standard requirements Special Requirements MWT Hotfinished Coldfinished Hotfinished WT / +40% 2.41 < WT / +35% Standard Requirements OD 38.1 : 0 / +20% 0 / +28% (Local 0 / +30%) 3.81 < WT / +33% OD > / +24% (Local 0 / +26%) 4.57 < WT 0 / +28% : 0 / +22% 0 / +22% (Local 0 / +24%) Special Requirements for OD and WT tolerance are applicable only when OD 76.2mm. Special Requirements Hot Finished Cold Finished Hot Finished 0.11 / + 25 OD 40 / + 40 < OD < / / OD < 65 / + 65 OD < 75 / / OD / < OD / / < OD / Pipe Size Tolerance Outer Diameter Permissible Variations in Outside Diameter NPS (mm) Over Under in. mm in. mm 1/2 (21.34) OD 11/2 (48.26) 1/64 (0.015) 0.4 1/32 (0.031) /2 (48.26) < OD 4 (114.30) 1/32 (0.031) 0.8 1/32 (0.031) (114.30) < OD 1/16 (0.062) 1.6 1/32 (0.031) 0.8 Wall Thickness (Average, AWT) Tolerance % from Noal NPS (mm) T/D Over Under 1/2 (21.34) OD 21/2 (73.03) all /2 (73.03) < OD T/D 5% % < T/D

5 Power Generation Available Size Range for Seamless Tubes (ASTM) OD (mm) Minimum Wall Thickness H/F + C/F C/F Only Intermediate sizes are available on request * H/F : Hot Finished * C/F : Cold Finished 5

6 Power Generation Available Size Range for Seamless Tubes (ASTM) OD (mm) Minimum Wall Thickness H/F + C/F C/F Only Intermediate sizes are available on request * H/F : Hot Finished * C/F : Cold Finished 6

7 Power Generation Noal Pipe Size DN NPS OD SCH Item(unit) (mm) STD / 40 XS / XXS 15 1/ WT(mm) U.W.(kg/m) / WT(mm) U.W.(kg/m) WT(mm) U.W.(kg/m) / WT(mm) U.W.(kg/m) / WT(mm) U.W.(kg/m) WT(mm) U.W.(kg/m) / WT(mm) U.W.(kg/m) WT(mm) U.W.(kg/m) / WT(mm) U.W.(kg/m) WT(mm) U.W.(kg/m) WT(mm) U.W.(kg/m) WT(mm) U.W.(kg/m) U.W. = Unit Weight (plain end mass) BWG Size Chart (for tube noal wall thickness) BWG (inches) (mm) BWG (inches) (mm) BWG (inches) (mm)

8 Power Generation Steel grades and applications Steel grade Applicable Standards ASTM EN DIN JIS Economizer tube Evaporator Superheater tube Application Reheater tube Main steam tube Reheater pipe Feed water heater tube Water feed pipe Carbon Steel A192 A210 A1 A106 Gr. A A106 Gr. B St45 St45.4 St45.8 C22 STB340(STB35) STB410(STB42) STB510(STB52) STPT370(STPT38) STPT410(STPT42) O O O A106 Gr. C A210 C St55 St55.4 STPT480(STPT49) O O O O Low Alloy Steel 0.5Mo 1Cr+ 0.5Mo 2.25Cr +1Mo A209 T1, T1a A335 P1 A213 T2 A335 P2 A213 T12 A335 P12 A213 T22 A335 P22 VdTÜV 16Mo5 15Mo3 16Mo5 13CrMo44 10CrMo910 STBA12, 13 STPA12 STBA20 STPA20 STBA22 STPA22 STBA24 STPA24 O O O O O O O O O O O O O O O O 2.25Cr +1.6W A213 T23 A335 P23 STBA24J1 STPA24J1 O O O O High Chrome Ferritic Steel 9Cr+ 1Mo A213 T9 A335 P9 A213 T91 A335 P91 A213 T92 A335 P92 VdTÜV X12CrMo91 VdTÜV X10CrMoVNb91 VdTÜV X10CrWMoVNb92 X12CrMo91 X10CrMoVNb91 X10CrMoVNb92 STBA26 STPA26 STBA28 STPA28 STBA29 STPA29 O O O O O O O O O O Power Plant System Diagram 8

9 Power Generation Chemical Composition (ASTM Standard, wt%.) Standard Grade C Si Mn P S Cu Ni Cr Mo V ETC A106 A B C A A A209 T T1a 0.80 T1b A210 A C A213 T T T T T T T Nb 0.06 N Al T B Nb N Al W A333 Gr Gr Gr Nb

10 Power Generation Chemical Composition (ASTM Standard, wt%.) Standard Grade C Si Mn P S Cu Ni Cr Mo V ETC Gr A334 Gr Gr P P P P P A335 P12 P P Nb 0.06 N Al Ti Zr P B Nb N Al W Ti Zr Test Equipments Creep Tester Steam Oxidation Tester Autoclave 10

11 Power Generation Material Comparison Table Service Temperature ASTM/ASME DIN EN JIS A/SA106 A/SA179 A/SA209 A/SA210 A/SA213 A/SA192 A/SA VdTÜ V material data sheet (580 ) Gr.A Low Carbon St35.8 P235GH STB340 STPT370 Gr.B Gr.A1 St45.8 P265GH STB410 STPT410 Gr.C Gr.C 17Mn4 STB510 STPT480 19Mn5 20MnNb6 15Mo3 16Mo3 T1/T1a P1 16Mo5 8MoB54 STBA12 STPA12 T36/P36 15NiCuMoNb564 15NiCuMoNb564 T2/P2 STBA20 STPA20 T11/P11 10CrMo55 STBA23 STPA23 T12/P12 13CrMo44 13CrMo45 STBA22 STPA22 T22/P22 10CrMo910 10CrMo910 STBA24 STPA24 14MoV63 14MoV63 T24/P24 7CrMoVTiB1010 7CrMoVTiB1010 T23/P23 7CrWVMoNb96 STBA24J1 STPA24J1 T9/P9 X12CrMo91 X11CrMo91 STBA26 STPA26 T91/P91 X10CrMoVNb91 X10CrMoVNb91 STBA28 STPA28 X20CrMoV121 X20CrMoV111 X12CrCoWMoVNb1222 T911/P911 X11CrMoWVNb911 X11CrMoWVNb (1,155 ) T92/P92 X10CrWMoVNb92 X10CrWMoVNb92 STBA29 STPA29 11

12 Rifled Tube Introduction Internally rifled boiler tubes are used to evaporate water into steam inside boilers of thermal power plants. Because of their internally rifled shape, they are more efficient. The boiling crisis takes place later, thus allowing for greater heat transfer between the pipe and the fluid inside the pipe. Costs of this type of tube are generally higher than plain tubes. Current research into these tubes is being conducted due to their potential to increase efficiency of power plants. The internally rifled (also known as ribbed) tubes are used in boilers and heat exchangers for efficient results in terms of heat transfer. The internal ribs of rifles introduce the centrifugal force inside the tubes. The flowing media ( which commonly is a mixture of steam and water) as a result of this centrifugal force, separates water from the steam mixture and forces water towards the wall and there is no steamfilm formation. This process increases the surface area for the imum heat transfer when compared to the smooth tubes. Advantage 1. Higher heat transfer rate at higher steam quality levels. 2. Better heat transfer at lower mass flux levels. 3. Reduction in the mean metal temperature of the tube walls. 4. Ability to increase the heat transfer by optimizing rifle geometry. 12

13 Rifled Tube A Type Profile ITEM Value Tolerance A Tube outside diameter α B Major inside diameter α C Minimum inside diameter D Minimum wall thickness D = (A B)/(1.11 X 2) 0/+22% E Number of ribs F Rib width at top (circumferential) 4.78 mm (0.188 inch) H Specified rib height ± (±0.012") K Rib side angle (both sides of the rib) 55 ±15 L Rib radius (top and bottom of the rib) 0.13~1.27mm (0.005~0.05 inch) M Pitch (rib lead) ±3.18 (±0.125") N Lead N = M x E ±3.18 E (±0.125" E) P Lead angle (referenced to tube axis) 30 S Rib width at top (longitudinal) 8.28 mm (0.326 inch) ±1.27 (±0.05") Tube outside diameter and Major inside diameter tolerance, α O.D.(mm) to to to to α (mm) 0.20 O.D.(in.) to to to to α (in.)

14 Rifled Tube A Type Size Outside Diameter Minimum wall thickness Number of ribs Major i.d. Rib height Lead Mean weight Flow section Wet internal perimeter mm/inch mm inch mm inch mm inch mm inch kg/m Lb/ft mm2 Sq. inch mm inch

15 Rifled Tube B Type Profile ITEM Value Tolerance B Tube outside diameter α C Major inside diameter α D Number of ribs E Specified rib height β F Pitch (rib lead) ±3.18 (±0.125") G Lead G=F D ±3.18 D (±0.125" D) H Rib width at top (longitudinal) 5.59mm (0.220") ±1.27 (±0.05") I Minimum wall thickness I=(BC)/(1.11 2) 0/+22% J Rib side angle (both sides of the rib) 50 ±15 M Minimum Inside diameter N Rib radius (top and bottom of the rib) 0.4~2.0 mm (1/64~5/64") O Lead angle (referenced to tube axis) 30 P Rib width at top (circumferential) 3.23mm (0.127") Tube outside diameter and Major inside diameter tolerance, α Specific rib height tolerance, β O.D.(mm) to to to to to α (mm) β (mm) O.D.(in.) to to to to α (in.) β (in.)

16 Rifled Tube B Type Size Outside Diameter Minimum wall thickness Number of ribs Major i.d. Rib height Lead Mean weight Flow section Wet internal perimeter mm/inch mm inch mm inch mm inch mm inch kg/m Lb/ft mm2 Sq. inch mm inch

17 Rifled Tube B Type Size Outside Diameter Minimum wall thickness Number of ribs Major i.d. Rib height Lead Mean weight Flow section Wet internal perimeter mm/inch mm inch mm inch mm inch mm inch kg/m Lb/ft mm2 Sq. inch mm inch

18 Rifled Tube B Type Size Outside Diameter Minimum wall thickness Number of ribs Major i.d. Rib height Lead Mean weight Flow section Wet internal perimeter mm/inch mm inch mm inch mm inch mm inch kg/m Lb/ft mm2 Sq. inch mm inch

19 ILJIN Steel Corporation Jeonju Head Office / Plant 1746, Hogukro, Imsilgun, Jeollabukdo, Korea Seoul Office ILJIN B/D 3F. 45, Mapodaero, Mapogu, Seoul, Korea ILJIN Steel America KATY FREEWAY STE 130, HOUSTON, TX Busan Sales Office #1103, Byucksan Digital Valley, 303, Daedongro, Busan, Korea iljinsteel@iljin.co.kr Homepage :

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