Tool wear Mechanism. 1.Abrasive wear. 1.Abrasive wear cont. 1/4/2013

Size: px
Start display at page:

Download "Tool wear Mechanism. 1.Abrasive wear. 1.Abrasive wear cont. 1/4/2013"

Transcription

1 Tool wear Mechanism 2 Major wear mechanisms 1. Abrasive wear 2. Adhesion wear 3. Diusion 4. Oxidation 5. Fatigue 6. Chemical decomposing 1 1.Abrasive wear 1.Abrasive wear cont. 3 4 Soter material sliding over the ace o hard material may contain appreciable concentration o hard particles Hard particles act as small cutting edge like grinding wheel Hard particles result worn out o tool material Particles o hard material are intermittently turn out rom the surace and dragged along the surace 1

2 2. Adhesive Wear Adhesive Wear cont. 5 6 When soter metal slide over hard metal, parts o sot metal adhere high spots on the metal due to: Friction High temperature Pressure The spots result irregular low o chip over the ace and build up o more particles on the tool Finally the built up edges will torn rom the surace result uneven structure on the tool surace 3.Diusion Diusion cont. 7 8 When a metal is in sliding contact with another metal the temperature at the interace is high The high temperature allows the atoms o hard material to diuse into soter material matrix hence the strength and abrasiveness o the soter material Increase Atoms o the soter metal may also diuse into harder medium, thus weakening the surace o harder material medium Diusion phenomenon is strongly dependent on temperature 2

3 4.Oxidation 5. Fatigue Wear 9 10 Oxidation is the result o reaction between tool ace and oxygen Ex. When machining steel work piece with HSS or cemented carbide tool, groove ormation is greatly accelerated i the cutting zone is subjected to a jet oxygen. Will occur when two suraces slides in contact with other under high pressure Roughness o one surace interlocks with those o other. Due to riction, compressive orce will be produced in one side and tensile on other side,these phenomenon cause surace crack Fatigue Wear cont. Types o Wear Flank wear(wear land) Crater wear Chipping The cracks ultimately combines with one another and lead surace crumble 3

4 Flank Wear Flank wear It produces wear land on the sides and end o a lank Tool-work piece interace Predominant at low speed Primary region breakage o sharp cutting edges Secondary zone The predominant zone caused by abrasion Tertiary zone Very sensitive to temperature,caused by diusion wear Increment o MRR increases lank wear Crater wear Crater Wear It occurs on the rake ace o the tool in the orm o pit called crater Predominant at high speed Tool-chip interace Diusion, the lose o hardened atoms at the tool chip inter ace is the major cause o creator wear 4

5 Chipping (premature wear ) Tool lie It reers the breaking away o small chips rom the cutting edge o tool or an insert on account o impact or excessive plastid deormation Large chipping can be caused by interrupted cutting and sudden shock. Criteria or tool lie Change o quality o machined surace Change in magnitude o cutting orce Change in cutting temperature Tool Lie Prediction Tool Lie Prediction cont. Taylor s tool lie equation VT n =C where V is the cutting speed, T is the tool lie, n is Taylor exponent. n and C are constants depends on work material, eed, depth o cut and cutting speed. 20 Modiied Taylor s tool lie equation VT d n n n 1 2 = C where V is the cutting speed, is the eed d is depth o cut T is the tool lie, n, n 1 and n 2 are Taylor exponent. n, n 1 and n 2 and C are constants depends on work material, eed, depth o cut and cutting speed. 5

6 Tool lie cont. Surace Quality 21 Example A steel bar o 40mm diameter is to be turned over a length o 200mm with a depth o cut 1.2mm and eed o 0.2mm/rev at 200rpm. I the tool lie equation is given by VT 0.2 d = 40 Ideal transverse roughness R max = 2 /8R where R is the tool nose radius and is the eed. Determine the number o components that may be turned beore regrinding the tool. a b Surace produced on steel during cutting by SEM, a) turning and b) shaping Temperature in metal cutting Heat generation in metal cutting High temperature Reduces strength o the tool and ormation o create wear. Shortens tool lie Causes thermal distortion Caused dimensional change in work piece, making o control dimensional accuracy diicult a) Region AB is Primary shear zoneplastic deormation ( P s ) b) Region BC is Secondary shear zone riction ( P ) c) Region BD Between tool & work piece plowing orce (negligible) P m = m FV c s Pm F c Power consumed Cutting orce P = P + P P F V = 6

7 25 Temperature distribution in metal cutting 26 Temperature distribution in metal cutting Temperature distribution at, HSS V = 25 m s Isotherms in temperature distribution Cutting temperature control Temperature and Cutting Fluid 27 Temperature in metal cutting can be controlled by Application o cutting luid(coolant) Changing the cutting condition by reduction o cutting speed and/or eed. Selection o proper cutting Geometry ex. Positive tool orthogonal rake angle Function o cutting luids Lbi Lubricationi Cooling Chip removal 7

8 Cutting temperature as a unction o cutting parameters 29 Cutting temperature as a unction o cutting speed V, eed and depth o cut d 8

Module 3 Machinability. Version 2 ME IIT, Kharagpur

Module 3 Machinability. Version 2 ME IIT, Kharagpur Module 3 Machinability Lesson 14 Failure of cutting tools and tool life Instructional objectives At the end of this lesson, the students will be able to (i) (ii) (iii) (iv) (v) State how the cutting tools

More information

PES INSTITUTE OF TECHNOLOGY BANGALORE SOUTH CAMPUS Hosur Road, (1K.M. Before Electronic City), Bangalore DEPARTMENT OF MECHANICAL ENGINEERING

PES INSTITUTE OF TECHNOLOGY BANGALORE SOUTH CAMPUS Hosur Road, (1K.M. Before Electronic City), Bangalore DEPARTMENT OF MECHANICAL ENGINEERING PES INSTITUTE OF TECHNOLOGY BANGALORE SOUTH CAMPUS Hosur Road, (1K.M. Before Electronic City), Bangalore 560 100 DEPARTMENT OF MECHANICAL ENGINEERING SOLUTION 3 rd INTERNAL TEST Subject : Machine Tools

More information

Identification of Tool Life and Wear Characteristics of HSS Tools Used in Turning of Ck45

Identification of Tool Life and Wear Characteristics of HSS Tools Used in Turning of Ck45 Identification of Tool Life and Wear Characteristics of HSS Tools Used in Turning of Ck45 B. Moetakef Imani, S.A. Hosseini 2 and A. Baghal Safa 3 Mechanical Engineering Department, Ferdowsi University,

More information

Manufacturing Processes 1 (MDP 114)

Manufacturing Processes 1 (MDP 114) Manufacturing Processes 1 (MDP 114) First Year, Mechanical Engineering Dept., Faculty of Engineering, Fayoum University Dr. Ahmed Salah Abou Taleb 1 Cutting-Tool Materials and Cutting Fluids 2 Fracture

More information

Predictive Modeling of Tool Wear in Hard Turning

Predictive Modeling of Tool Wear in Hard Turning Predictive Modeling of Tool Wear in Hard Turning Yong Huang Advisor: Prof. Steven Y. Liang The G. W. W. School of Mechanical Engineering Georgia Institute of Technology Atlanta, Georgia Introduction and

More information

Machining - Cutting Tool Life. ver. 1

Machining - Cutting Tool Life. ver. 1 Machining - Cutting Tool Life ver. 1 1 Overview Failure mechanisms Wear mechanisms Wear of ceramic tools Tool life Machining conditions selection 2 Tool Wear Zones chip shear zone cutting tool Crater wear

More information

Cutting Data and Grinding. Dr Mirza Jahanzaib

Cutting Data and Grinding. Dr Mirza Jahanzaib Cutting Data and Grinding Dr Mirza Jahanzaib Cutting Data TABLE 8.1 Data on orthogonal cutting of 4130 steel. TABLE 8.2 Data on orthogonal cutting of 9445 steel. Thrust force as a function of rake angle

More information

Cutting Tools for Machining

Cutting Tools for Machining Cutting Tools for Machining Chapter 21 21.1 Introduction Improvements in Cutting Tools FIGURE 21-1 Improvements in cutting tool materials have led to significant increases in cutting speeds (and productivity)

More information

Theory of cutting Tool wear. Technology II Jan Tomíček

Theory of cutting Tool wear. Technology II Jan Tomíček Theory of cutting Tool wear Technology II Jan Tomíček Tool wear Cutting tools undergone wear during the cutting. The wear means that the tool loses its volume and geometrical properties. There are different

More information

CUTTING TOOL TECHNOLOGY

CUTTING TOOL TECHNOLOGY CUTTING TOOL TECHNOLOGY Tool Life Tool Materials Tool Geometry Cutting Fluids Cutting Tool Technology Two principal aspects: 1. Tool material 2. Tool geometry Three Modes of Tool Failure Fracture failure

More information

GRINDING AND OTHER ABRASIVE PROCESSES

GRINDING AND OTHER ABRASIVE PROCESSES GRINDING AND OTHER ABRASIVE PROCESSES Grinding Related Abrasive Process Abrasive Machining Material removal by action of hard, abrasive particles usually in the form of a bonded wheel Generally used as

More information

Journal of Mechanical Science and Technology Journal of Mechanical Science and Technology 22 (2008) 1383~1390

Journal of Mechanical Science and Technology Journal of Mechanical Science and Technology 22 (2008) 1383~1390 Journal of Mechanical Science and Technology Journal of Mechanical Science and Technology 22 (2008) 1383~1390 www.springerlink.com/content/1738-494x Environmentally conscious hard turning of cemented carbide

More information

Cutting Tool Materials and Cutting Fluids. Dr. Mohammad Abuhaiba

Cutting Tool Materials and Cutting Fluids. Dr. Mohammad Abuhaiba Cutting Tool Materials and Cutting Fluids HomeWork #2 22.37 obtain data on the thermal properties of various commonly used cutting fluids. Identify those which are basically effective coolants and those

More information

Investigation into Wear Characteristics of Tungsten Carbide under Different Lubricating Conditions R.J.Hire 1 Prof.S.V.Lomte 2

Investigation into Wear Characteristics of Tungsten Carbide under Different Lubricating Conditions R.J.Hire 1 Prof.S.V.Lomte 2 IJSRD - International Journal for Scientific Research & Development Vol. 3, Issue 04, 2015 ISSN (online): 2321-0613 Investigation into Wear Characteristics of Tungsten Carbide under Different Lubricating

More information

MACHINABILITY AND TOOL WEAR DURING THE HIGH SPEED MILLING OF SOME HARDENED TOOL STEELS

MACHINABILITY AND TOOL WEAR DURING THE HIGH SPEED MILLING OF SOME HARDENED TOOL STEELS MACHINABILITY AND TOOL WEAR DURING THE HIGH SPEED MILLING OF SOME HARDENED TOOL STEELS H.Chandrasekaran and U. Persson Swedish Institute for Metals Research Drottning Kristinas väg 48 114 28 Stockholm

More information

TO STUDY THE PROCESS PARAMETERS OF NIMONIC80A ON SURFACE ROUGHNESS IN DRY MACHINING: BY ANOVA APPROACH 1

TO STUDY THE PROCESS PARAMETERS OF NIMONIC80A ON SURFACE ROUGHNESS IN DRY MACHINING: BY ANOVA APPROACH 1 TO STUDY THE PROCESS PARAMETERS OF NIMONIC80A ON SURFACE ROUGHNESS IN DRY MACHINING: BY ANOVA APPROACH O. Archana M. V. R Durga Prasad Research Scholar, Department of Mechanical Engineering, VNR Vignana

More information

SANDVIK FINEMAC FREE- CUTTING WIRE WIRE

SANDVIK FINEMAC FREE- CUTTING WIRE WIRE SANDVIK FINEMAC FREE- CUTTING WIRE WIRE DATASHEET Sandvik Finemac is a lead-free, hardenable, free-cutting carbon steel characterized by excellent machinability and high hardness, high wear resistance

More information

Chapter 8. Material-Removal

Chapter 8. Material-Removal 4 4 6. 3 0 5 A M A N U F A C T U R I N G P R O C E S S E S Chapter 8. Material-Removal Processes: Cutting Sung-Hoon Ahn School of Mechanical and Aerospace Engineering Seoul National University Machining

More information

Effect of Cutting Parameters on Tool Life

Effect of Cutting Parameters on Tool Life International Journal of Current Engineering and Technology E-ISSN 2277 4106, P-ISSN 2347 5161 2016 INPRESSCO, All Rights Reserved Available at http://inpressco.com/category/ijcet Research Article Sandip

More information

PCD Grooving Tools, PCD Turning Tools, PCD Boring Tools for machining Pistons

PCD Grooving Tools, PCD Turning Tools, PCD Boring Tools for machining Pistons PCD Grooving Tools, PCD Turning Tools, PCD Boring Tools for machining Pistons Development Background of Automotive Engine Piston Global automotive piston market is expected to reach $15,705 million by

More information

Tool Wear when Finish Turning Inconel 718 under Dry Conditions

Tool Wear when Finish Turning Inconel 718 under Dry Conditions International Journal of Science Engineering and Technology Vol. 2, No. 3, 2009 ISSN: 1985-3785 Available online at: www.ijset.org 2009 ILRAM Publisher Tool Wear when Finish Turning Inconel 718 under Dry

More information

Experimental Investigation on Wet Lubrication System in Turning Operation of Mild Steel by Minimizing the Flow Rate of Cutting Lubricants

Experimental Investigation on Wet Lubrication System in Turning Operation of Mild Steel by Minimizing the Flow Rate of Cutting Lubricants Experimental Investigation on Wet Lubrication System in Turning Operation of Mild Steel by Minimizing the Flow Rate of Cutting Lubricants S. S. Bhambale, C. V. Patil, S. R. Nirmal Abstract- In present

More information

TOOL WEAR MODELING OF HARDENED 42CrMo4 STEEL DEPENDING ON CUTTING PARAMETERS AND WORKPIECE MATERIAL HARDNESS DURING TURNING PROCESS

TOOL WEAR MODELING OF HARDENED 42CrMo4 STEEL DEPENDING ON CUTTING PARAMETERS AND WORKPIECE MATERIAL HARDNESS DURING TURNING PROCESS ANNALS of Faculty Engineering Hunedoara International Journal of Engineering Tome XV [2017] Fascicule 4 [November] ISSN: 1584-2665 [print; online] ISSN: 1584-2673 [CD-Rom; online] a free-access multidisciplinary

More information

MATERIAL BEHAVIOR IN METAL FORMING

MATERIAL BEHAVIOR IN METAL FORMING MATERIAL BEHAVIOR IN METAL FORMING Considerable insight about the behavior o metals during orming can be obtained rom the stressstrain curve. The typical stress-strain curve or most metals is divided into

More information

Effect of High-Pressure Coolant on Machining Performance

Effect of High-Pressure Coolant on Machining Performance Int J Adv Manuf Technol (2002) 20:83 91 Ownership and Copyright 2002 Springer-Verlag London Limited Effect of High-Pressure Coolant on Machining Performance A. Senthil Kumar, M. Rahman and S. L. Ng Department

More information

Investigating Flank Wear and Cutting Force on Hard Steels by CBN Cutting Tool by Turning

Investigating Flank Wear and Cutting Force on Hard Steels by CBN Cutting Tool by Turning Proceedings of the World Congress on Engineering 8 Vol III WCE 8, July 2-4, 8, London, U.K. Investigating Flank Wear and Cutting Force on Hard Steels by CBN Cutting Tool by Turning SThamizhmanii* and S.Hasan

More information

Coated-Carbide Grades AC8015P, AC8025P, and AC8035P for Steel Turning

Coated-Carbide Grades AC8015P, AC8025P, and AC8035P for Steel Turning INDUSTRIAL MATERIALS Coated-Carbide Grades AC8015P, AC8025P, and for Steel Turning Satoshi ONO*, Yasuki KIDO, Susumu OKUNO, Hideaki KANAOKA, Shinya IMAMURA, and Kazuhiro HIROSE ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

More information

Development of SUMIBORON BN7500 for Ferrous Powder Metal Finishing

Development of SUMIBORON BN7500 for Ferrous Powder Metal Finishing INDUSTRIAL MATERIALS Development of SUMIBORON for Ferrous Powder Metal Finishing Yusuke MATSUDA*, Katsumi OKAMURA and Satoru KUKINO SUMIBORON tools are widely used in the cutting of hard-to-cut ferrous

More information

Wear of PVD Coated and CVD+PVD Coated Inserts in Turning

Wear of PVD Coated and CVD+PVD Coated Inserts in Turning Wear of PVD Coated and CVD+PVD Coated Inserts in Turning Paper No.: 65 Session No.: Author Name: Title: Affiliation: Address: Email: 56 (Dynamics and Vibrations in Experimental Mechanics) M.A. Zeb Assistant

More information

Investigation of Surface Roughness and Flank Wear by CBN and PCBN Tools on Hard Cr-Mo Steel

Investigation of Surface Roughness and Flank Wear by CBN and PCBN Tools on Hard Cr-Mo Steel Investigation of Surface Roughness and Flank Wear by CBN and PCBN Tools on Hard Cr-Mo Steel S.Thamizhmanii* and S.Hasan Abstract Hard turning is the latest technology and is used to turn hard materials

More information

PCD Piston Tools. Zhengzhou Halnn Superhard Materials Co.,Ltd.

PCD Piston Tools. Zhengzhou Halnn Superhard Materials Co.,Ltd. PCD Piston Tools Zhengzhou Halnn Superhard Materials Co.,Ltd www.halnncbn.com Development Background of Automotive Engine Piston Global automotive piston market is expected to reach $15,705 million by

More information

Overview. Tool Steel Failures. Define Tool Steel Properties. Determine Modes of Failures. Identify Probable Failure Causes. Recommend Solutions.

Overview. Tool Steel Failures. Define Tool Steel Properties. Determine Modes of Failures. Identify Probable Failure Causes. Recommend Solutions. Overview Tool Steel Failures Define Tool Steel Properties. Determine Modes of Failures. Identify Probable Failure Causes. Recommend Solutions. Important Properties of Tool Steel Harden Ability Ability

More information

Chapter 6: Thermal aspects of machining

Chapter 6: Thermal aspects of machining Chapter 6: Thermal aspects of machining LEARNING OBJECTIVES Heat Generation in metal cutting Temperature distribution in work and chip in orthogonal cutting Measurement of temperature in metal cutting

More information

Development of New Grade SUMIBORON BN7000 for Cast Iron and Ferrous Powder Metal Machining

Development of New Grade SUMIBORON BN7000 for Cast Iron and Ferrous Powder Metal Machining SPECIAL ISSUE Development of New SUMIBORON for Cast Iron and Ferrous Powder Metal Machining Yusuke Matsuda*, Katsumi OKaMura, shinya uesaka and tomohiro FuKaYa SUMIBORON P (polycrystalline cubic boron

More information

An Experimental Investigation to Optimize the Process Parameters of Surface Finish in Turning AISI 202 Stainless Steel Using Taguchi Approach

An Experimental Investigation to Optimize the Process Parameters of Surface Finish in Turning AISI 202 Stainless Steel Using Taguchi Approach ISSN (e): 2250 3005 Vol, 04 Issue, 12 December 2014 International Journal of Computational An Experimental Investigation to Optimize the Process Parameters of Surface Finish in Turning AISI 202 Stainless

More information

MACHINING PERFORMANCE AND WEAR MECHANISM OF TiAlN-COATED INSERT

MACHINING PERFORMANCE AND WEAR MECHANISM OF TiAlN-COATED INSERT International Journal of Mechanical and Materials Engineering (IJMME), Vol.6 (2011), No.3, 414-418 MACHINING PERFORMANCE AND WEAR MECHANISM OF -COATED INSERT R.J. Talib, H.M. Ariff and M.F. Fazira AMREC,

More information

Influence of cutting-edge modifications on the cutting process when machining Inconel 718

Influence of cutting-edge modifications on the cutting process when machining Inconel 718 Surface and Contact Mechanics including Tribology XII 71 Influence of cutting-edge modifications on the cutting process when machining Inconel 718 M. Zetek & I. Zetková Regional Technological Institute,

More information

Tool Wear Investigation in CNC Turning Operation

Tool Wear Investigation in CNC Turning Operation , July 4-6, 2018, London, U.K. Tool Wear Investigation in CNC Turning Operation Yousuf Al Kindi, Murali R V, Salim R K Abstract The aim of this attempt is to experimentally investigate the cutting tool

More information

VANADIS 6 SuperClean

VANADIS 6 SuperClean T O O L S T E E L F A C T S SuperClean High performance powder metallurgical cold work tool steel Great Tooling Starts Here! Cover photo: Powder pressing punch of. Excellent results have been obtained

More information

Analysis of Tool Temperature Distribution in Turning Processes

Analysis of Tool Temperature Distribution in Turning Processes Analysis of Tool Temperature Distribution in Turning Processes Indra Jufri Nurraksana 1, Gaguk Jatisukamto 2, Agus Triono 3 1,2,3 Department of Mechanical Engineering, Faculty of Engineering, University

More information

Manufacturing Technology I. Lecture 3. Fundamentals of Cutting

Manufacturing Technology I. Lecture 3. Fundamentals of Cutting Manufacturing Technology I Lecture 3 Fundamentals of Cutting Prof. Dr.-Ing. F. Klocke Structure of the lecture Examples: turning of steel The cutting part - Terms and symbols The cutting operation Loads

More information

Fundamentals of Machining / Orthogonal Machining

Fundamentals of Machining / Orthogonal Machining Fundamentals of Machining / Orthogonal Machining Material Removal Process Types of machining processes Basic Chip Formation Mechanics of Machining Metal Cutting Machining Processes Machining: Removal of

More information

NEW CERATIZIT 3x3 STEEL TURNING. The Perfect Combination

NEW CERATIZIT 3x3 STEEL TURNING. The Perfect Combination NEW CERATIZIT 3x3 STEEL TURNING SOLUTIONS The Perect Combination 2 SERVICE CERATIZIT website Online service O course we are also available or you online around the clock! On the new CERATIZIT website you

More information

Strength of inserts in titanium alloy machining

Strength of inserts in titanium alloy machining Strength of inserts in titanium alloy machining V Kozlov, Z Huang and J Zhang Tomsk Polytechnic University, 30, Lenina ave., Tomsk, 634050, Russia E-mail: kozlov-viktor@bk.ru Abstract: In this paper, a

More information

Experimental Study on Tool Parameters of Al2O3 in High Speed Machining

Experimental Study on Tool Parameters of Al2O3 in High Speed Machining International Journal of Current Engineering and Technology E-ISSN 2277 416, P-ISSN 2347 5161 215INPRESSCO, All Rights Reserved Available at http://inpressco.com/category/ijcet Research Article Study on

More information

Machinability Studies of Turning Al/SiC/B 4 C Hybrid Metal Matrix Composites using ANOVA Analysis

Machinability Studies of Turning Al/SiC/B 4 C Hybrid Metal Matrix Composites using ANOVA Analysis International Conference on Thermal, Material and Mechanical Engineering (ICTMME'0) July 5-6, 0 Singapore Machinability Studies of Turning Al/SiC/B 4 C Hybrid Metal Matrix Composites using ANOVA Analysis

More information

MANUFACTURING PROCESSES. Tool Material & Cutting Fluid

MANUFACTURING PROCESSES. Tool Material & Cutting Fluid MANUFACTURING PROCESSES Tool Material & Cutting Fluid 1 CUTTING TOOL MATERIAL Success in metal cutting depends on the selection of the proper cutting tool (material and geometry) for a given work material.

More information

Influences of minimum quantity lubrication parameters on cutting forces under cutting C45 carbon steel

Influences of minimum quantity lubrication parameters on cutting forces under cutting C45 carbon steel IOSR Journal of Engineering (IOSRJEN) ISSN (e): 2250-3021, ISSN (p): 2278-8719 Vol. 08, Issue 7 (July. 2018), V (II) PP 51-57 www.iosrjen.org Influences of minimum quantity lubrication parameters on cutting

More information

Experimental Research on the Influence of Tool Material and Geometric Parameters on Cutting Surface Quality of Super Alloy

Experimental Research on the Influence of Tool Material and Geometric Parameters on Cutting Surface Quality of Super Alloy International Journal of Smart Home Vol. 10, No. 5 (016), pp. 55-60 http://dx.doi.org/10.1457/ijsh.016.10.5.06 Experimental Research on the Influence of Tool Material and Geometric Parameters on Cutting

More information

INTRODUCTION. Think HSS

INTRODUCTION. Think HSS INTRODUCTION Think HSS SUMMARY METALLURGY 2 Excellent strength 3 A super sharp edge 4 Safe and reliable tools Alloy elements 6 The influence of alloy elements 7 Standard compositions of HSS 8 The HSS-PM

More information

CHAPTER 7 PREDICTION OF TEMPERATURE DISTRIBUTION ON CUTTING TOOL

CHAPTER 7 PREDICTION OF TEMPERATURE DISTRIBUTION ON CUTTING TOOL 142 CHAPTER 7 PREDICTION OF TEMPERATURE DISTRIBUTION ON CUTTING TOOL The main objective of this chapter is to predict the temperature distribution on a turning tool by using the following methods: Build

More information

FINITE ELEMENTSIMULATION IN ORTHOGONAL MACHINING OF INCONEL 718 ALLOY

FINITE ELEMENTSIMULATION IN ORTHOGONAL MACHINING OF INCONEL 718 ALLOY FINITE ELEMENTSIMULATION IN ORTHOGONAL MACHINING OF INCONEL 718 ALLOY P.DEEPAGANESH. ME CAD/CAM, Shanmuganathan Engineering College, Pudukottai. ABSTRACT Knowing the stringent operating conditions to which

More information

CHAPTER 2 ABRASIVE WATER JET MACHINING

CHAPTER 2 ABRASIVE WATER JET MACHINING CHAPTER 2 ABRASIVE WATER JET MACHINING 2.1 INTRODUCTION Abrasive water jet machining (AWJM) is a mechanical material removal process used to erode holes and cavities by the impact of abrasive particles

More information

Coated SUMIBORON BNC2010/BNC2020 for Hardened Steel Machining Realizing Long and Stable Tool Life

Coated SUMIBORON BNC2010/BNC2020 for Hardened Steel Machining Realizing Long and Stable Tool Life INDUSTRIAL MATERIALS Coated SUMIBORON / for Hardened Steel Machining Realizing Long and Stable Tool Life Yusuke MATSUDA*, Hironari MOROGUCHI, Nozomi TSUKIHARA, Katsumi OKAMURA, Makoto SETOYAMA and Tomohiro

More information

Thermal Analysis of Milling Cutter Using Finite Element Analysis Tool

Thermal Analysis of Milling Cutter Using Finite Element Analysis Tool Thermal Analysis of Milling Cutter Using Finite Element Analysis Tool Meher R. Pratapwar 1, Neeraj P. Raut 2, Akash S. Rameshware 3, Pavan S. Manekar 4 1,2,3,4Student, Dept. of Mechanical Engineering,

More information

Sketch the light paths from object to image in a single lens system in following situations.

Sketch the light paths from object to image in a single lens system in following situations. Solutions o Chapter I 1.1. There are three rules governing light path or a simple lens: 1) light ray passing through the center o a lens is not deviated. ) Light ray parallel with optic axis will pass

More information

CUTTING FLUIDS TYPES AND APPLICATIONS

CUTTING FLUIDS TYPES AND APPLICATIONS CUTTING FLUIDS TYPES AND APPLICATIONS 1 Presented by- SANDEEP PATEL M.Tech (Manufacturing) NIT Warangal, India CUTTING FLUIDS Essential in metal-cutting operations to reduce heat and friction Centuries

More information

School of Mechanical Engineering, Shandong University, Jinan , China 2

School of Mechanical Engineering, Shandong University, Jinan , China 2 Analysis and Prediction of Tool Flank Wear under Constant Material Removal Volume Condition in Turning of AISI 4140 Steel R. W. Wang 1, 2, a, S. Zhang 1, 2, b *, G. Li 1, 2, c 1, 2, d, J. F. Li 1 School

More information

Experimental Investigation of Machining EN 31 Steel under Cryogenic Machining: A Comparison with Dry Machining

Experimental Investigation of Machining EN 31 Steel under Cryogenic Machining: A Comparison with Dry Machining e t International Journal on Emerging Technologies 7(1): 83-88(2016) ISSN No. (Print) : 0975-8364 ISSN No. (Online) : 2249-3255 Experimental Investigation of Machining EN 31 Steel under Cryogenic Machining:

More information

RESIDUAL STRESSES IN MACHINING USING FEM

RESIDUAL STRESSES IN MACHINING USING FEM : Rev. Adv. A : Mater. Sci. 30 (2012) : : : : 267-272 : 267 RESIDUAL STRESSES IN MACHINING USING FEM A REVIEW C. Maranh o and J. P. Davim Department of Mechanical Engineering, University of Aveiro, Campus

More information

CHAPTER 5 INVESTIGATION ON DRILLING CHARACTERISTICS OF HYBRID COMPOSITES

CHAPTER 5 INVESTIGATION ON DRILLING CHARACTERISTICS OF HYBRID COMPOSITES CHAPTER 5 INVESTIGATION ON DRILLING CHARACTERISTICS OF HYBRID COMPOSITES 5.1 Introduction This chapter presents the experimental work carried out with different cutting parameters in drilling to evaluate

More information

Selection of Tool & Die Steels

Selection of Tool & Die Steels Selection of Tool & Die Steels Introduction The success of a metal forming tool depends on optimizing all the factors affecting its performance. Usually, operating conditions (applied loads, abrasive environments,

More information

Optimization of Machining Parameters for Turning Mild Steel Using Design of Experiment

Optimization of Machining Parameters for Turning Mild Steel Using Design of Experiment International Conference of Advance Research and Innovation (-2015) Optimization of Machining Parameters for Turning Mild Steel Using Design of Experiment Parshvam Jain *, Ranganath M S, Vipin, R. S. Mishra,

More information

Experimental Investigation to Study the Effect of the Mineral Oil and Carbide Insert Shapes on Machining of Aisi 4140

Experimental Investigation to Study the Effect of the Mineral Oil and Carbide Insert Shapes on Machining of Aisi 4140 Experimental Investigation to Study the Effect of the Mineral Oil and Carbide Insert Shapes on Machining of Aisi 440 Pardeep Singh, Hartaj Singh 2, Anil Singh 3, Rewat Mahajan 4 Department of Mechanical

More information

Feature of Flute Design

Feature of Flute Design Feature of Flute Design Recommended on a wide range of soft materials Raw materials and Hardened steels up to 55 HRC. Variable Helix design and Positive Rake angle offers stable milling under high speed

More information

Module 2 Mechanics of Machining. Version 2 ME IIT, Kharagpur

Module 2 Mechanics of Machining. Version 2 ME IIT, Kharagpur Module 2 Mechanics of Machining Lesson 11 Cutting temperature causes, effects, assessment and control Instructional Objectives At the end of this lesson, the students would be able to (i) Identify the

More information

IMPACT TEST OF SURFACE ANTONÍN KŘÍŽ, PETR BENEŠ, JIŘÍ ŠIMEČEK

IMPACT TEST OF SURFACE ANTONÍN KŘÍŽ, PETR BENEŠ, JIŘÍ ŠIMEČEK IMPACT TEST OF SURFACE ANTONÍN KŘÍŽ, PETR BENEŠ, JIŘÍ ŠIMEČEK Research Centre of Rail Vehicles, University of West Bohemia, Faculty of Mechanical Engineering Czech Republic The components in many industrial

More information

Experimental Investigation of CNC Milling Machining Parameters for Aluminum Alloys

Experimental Investigation of CNC Milling Machining Parameters for Aluminum Alloys Experimental Investigation of CNC Milling Machining Parameters for Aluminum Alloys S.Soujanya Student, Sai Ganapathi Engineering College, Gidijala, Vishakapatnam, AP. Abstract The objective of this research

More information

CHAPTER 21. Cutting-Tool Materials and Cutting Fluids. Kalpakjian Schmid Manufacturing Engineering and Technology 2001 Prentice-Hall Page 21-1

CHAPTER 21. Cutting-Tool Materials and Cutting Fluids. Kalpakjian Schmid Manufacturing Engineering and Technology 2001 Prentice-Hall Page 21-1 CHAPTER 21 Cutting-Tool Materials and Cutting Fluids Manufacturing Engineering and Technology 2001 Prentice-Hall Page 21-1 Cutting Tool Material Hardnesses Figure 21.1 The hardness of various cutting-tool

More information

Chapter 14: Metal-Forging Processes and Equipments

Chapter 14: Metal-Forging Processes and Equipments Manufacturing Engineering Technology in SI Units, 6 th Edition Chapter 14: Metal-Forging Processes and Equipments Chapter Outline Introduction Open-die Forging Impression-die and Closed-die Forging Various

More information

New PVD-Coated Carbide Grade AC1030U for Precision Turning

New PVD-Coated Carbide Grade AC1030U for Precision Turning INDUSTRIAL MATERIALS New PVD-Coated Carbide Grade for Precision Turning Takato YAMANISHI*, Hiroki TAKESHITA, Shinya IMAMURA, Kazuhiro HIROSE and Haruyo FUKUI ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

More information

Modelling And Study Of Chip Tool Interactions With High Velocity Air Jet As Cooling Media

Modelling And Study Of Chip Tool Interactions With High Velocity Air Jet As Cooling Media IOSR Journal of Engineering (IOSRJEN) e-issn: 2250-3021, p-issn: 2278-8719 Vol. 3, Issue 9 (September. 2013), V1 PP 16-25 Modelling And Study Of Chip Tool Interactions With High Velocity Air Jet As Cooling

More information

Inveio Uni-directional crystal orientation. GC4325 built to last longer. Steel turning endurance

Inveio Uni-directional crystal orientation. GC4325 built to last longer. Steel turning endurance Inveio Uni-directional crystal orientation built to last longer Steel turning endurance Edges to rely on In a small country in the northern hemisphere, a team of experts at Sandvik Coromant was facing

More information

Inveio Uni-directional crystal orientation. GC4325 built to last longer. Steel turning endurance

Inveio Uni-directional crystal orientation. GC4325 built to last longer. Steel turning endurance Inveio Uni-directional crystal orientation built to last longer Steel turning endurance Edges to rely on A team of experts at Sandvik Coromant was facing the challenge of creating a grade that would last

More information

Mighty upgrading. Shocking showup. New generation. Turning products

Mighty upgrading. Shocking showup. New generation. Turning products Mighty upgrading Shocking showup New generation Turning products YB6315 CVD coating grade combining double oxygen gradient transition layer technique and crystal nucleus pre-planting technique, for turning

More information

Machining Behavior of En24 and En36c Steels

Machining Behavior of En24 and En36c Steels Machining Behavior of En24 and Enc Steels Nikhil Bharat, Vishal Mishra 2, Dr Kalyan Chakraborty 3,2 M.Tech (Mechanical) Student, Department of Mechanical Engineering National Institute of Technology, Silchar,

More information

TOOLMAKER SOLUTIONS Custom-Made Inserts Blanks

TOOLMAKER SOLUTIONS Custom-Made Inserts Blanks Non-ISO carbide insert blanks for threading, parting, grooving, drilling, reaming and milling applications TOOLMAKER SOLUTIONS Custom-Made Inserts Blanks HYPERION CUSTOM-MADE INSERT BLANKS Hyperion manufacturers

More information

By William A Glaeser (Member, STLE), Richard C Erickson (Member, STLE), Keith F Dufrane (Member, STLE) and Jerrold W Kannel Battelle Columbus, Ohio

By William A Glaeser (Member, STLE), Richard C Erickson (Member, STLE), Keith F Dufrane (Member, STLE) and Jerrold W Kannel Battelle Columbus, Ohio TRIBOLOGY: THE SCIENCE OF COMBATTING WEAR By William A Glaeser (Member, STLE), Richard C Erickson (Member, STLE), Keith F Dufrane (Member, STLE) and Jerrold W Kannel Battelle Columbus, Ohio Reprinted with

More information

MINIMAL PULSED JET FLUID APPLICATIONS

MINIMAL PULSED JET FLUID APPLICATIONS MINIMAL PULSED JET FLUID APPLICATIONS J.SUNDHAR SINGH PAUL JOSEPH 1 Mr.K.PONPRPAKARAN, M.Tech, 2 M.E (Manufacturing Engineering) Assistant Professor /Mechanical Mahakavi Bharathiyar College of Mahakavi

More information

Fracture. Brittle vs. Ductile Fracture Ductile materials more plastic deformation and energy absorption (toughness) before fracture.

Fracture. Brittle vs. Ductile Fracture Ductile materials more plastic deformation and energy absorption (toughness) before fracture. 1- Fracture Fracture: Separation of a body into pieces due to stress, at temperatures below the melting point. Steps in fracture: 1-Crack formation 2-Crack propagation There are two modes of fracture depending

More information

Determination of Optimal Cutting Conditions in Orthogonal Metal Cutting Using LS-DYNA with Design of Experiments Approach.

Determination of Optimal Cutting Conditions in Orthogonal Metal Cutting Using LS-DYNA with Design of Experiments Approach. 8 th International LS-DYNA Users Conference Metal Forming (1) Determination of Optimal Cutting Conditions in Orthogonal Metal Cutting Using LS-DYNA with Design of Experiments Approach. David P. Masillamani

More information

Available online at ScienceDirect. 6th CIRP International Conference on High Performance Cutting, HPC2014

Available online at   ScienceDirect. 6th CIRP International Conference on High Performance Cutting, HPC2014 Available online at www.sciencedirect.com ScienceDirect Procedia CIRP 14 ( 214 ) 83 88 6th CIRP International Conference on High Performance Cutting, HPC214 Machinability of powder metallurgy steels using

More information

Uddeholm Vanadis 30 SuperClean. Uddeholm Vanadis 30 SuperClean

Uddeholm Vanadis 30 SuperClean. Uddeholm Vanadis 30 SuperClean Uddeholm Vanadis 30 SuperClean 1 UDDEHOLMS AB No part of this publication may be reproduced or transmitted for commercial purposes without permission of the copyright holder. This information is based

More information

BZN COMPACTS TOOL BLANKS AND INSERTS

BZN COMPACTS TOOL BLANKS AND INSERTS BZN COMPACTS TOOL BLANKS AND INSERTS BZN COMPACTS TOOL BLANKS AND INSERTS Sandvik Hyperion manufactures a complete line of high quality polycrystalline CBN products for machining ferrous materials. The

More information

Study and analysis of PCD 1500 and 1600 Grade inserts on turning Al 6061alloy with 15% reinforcement of SiC particles on MMC

Study and analysis of PCD 1500 and 1600 Grade inserts on turning Al 6061alloy with 15% reinforcement of SiC particles on MMC 2012 International Conference on Industrial and Intelligent Information (ICIII 2012) IPCSIT vol.31 (2012) (2012) IACSIT Press, Singapore Study and analysis of PCD 1500 and 1600 Grade inserts on turning

More information

A Comparative Study of Tool Life Between Ceramic and CBN Cutting Tools when Machining Steel and Optimization of Cutting Parameters

A Comparative Study of Tool Life Between Ceramic and CBN Cutting Tools when Machining Steel and Optimization of Cutting Parameters International Journal of Manufacturing Science and Technology 5(2) December 2011; pp. 91-99 Serials Publications A Comparative Study of Tool Life Between Ceramic and CBN Cutting Tools when Machining 52100

More information

Investigation on K20 Coated Carbide Insert Behavior on Turning OHNS Material

Investigation on K20 Coated Carbide Insert Behavior on Turning OHNS Material 5th Int'l Conference on Industrial Engineering, Robotics and Engineering Materials (IEREM 7) Sept. 8-3, 7 Kuala Lumpur (Malaysia) Investigation on K Coated Carbide Insert Behavior on Turning OHNS Material

More information

Experimental evaluation of machining parameters in machining of 7075 aluminium alloy with cryogenic liquid nitrogen coolant

Experimental evaluation of machining parameters in machining of 7075 aluminium alloy with cryogenic liquid nitrogen coolant IOP Conference Series: Materials Science and Engineering PAPER OPEN ACCESS Experimental evaluation of machining parameters in machining of 7075 aluminium alloy with cryogenic liquid nitrogen coolant To

More information

Influence of Process Parameters of Surface Grinding on Maraging Steel

Influence of Process Parameters of Surface Grinding on Maraging Steel International Journal of Materials Science ISSN 0973-4589 Volume 12, Number 1 (2017), pp. 127-135 Research India Publications http://www.ripublication.com Influence of Process Parameters of Surface Grinding

More information

Tool wear mechanisms in machining of titanium alloys

Tool wear mechanisms in machining of titanium alloys Pravin Pawar, Shashikant Joshi, Asim Tewari, Suhas Joshi, Evaluation of tool wear s in machining of three different types of titanium alloys, Page no.345-348, 4th International & 25 th AIMTDR Conference

More information

Tool Wear Detection of Cutting Tool Using Matlab Software

Tool Wear Detection of Cutting Tool Using Matlab Software International Journal of Engineering and Technical Research (IJETR) Tool Wear Detection of Cutting Tool Using Matlab Software S.P. Patil, D. M. Tilekar Abstract Tool wear in machining processes is directly

More information

VANADIS 10 SuperClean High performance powder metallurgical cold work tool steel

VANADIS 10 SuperClean High performance powder metallurgical cold work tool steel SuperClean High performance powder metallurgical cold work tool steel Critical tool steel properties for GOOD TOOL PERFORMANCE Correct hardness for the application Very high wear resistance Sufficient

More information

STATUS OF FEM MODELING IN HIGH SPEED CUTTING - A Progress Report -

STATUS OF FEM MODELING IN HIGH SPEED CUTTING - A Progress Report - STATUS OF FEM MODELING IN HIGH SPEED CUTTING - A Progress Report - Dr. Taylan Altan, Professor and Director Partchapol (Jay) Sartkulvanich, Graduate Research Associate Ibrahim Al-Zkeri, Graduate Research

More information

Performance Study of Cryogenically Treated HSS Drills in Drillilg Gray Cast Iron Using Orthogonal Array Technique

Performance Study of Cryogenically Treated HSS Drills in Drillilg Gray Cast Iron Using Orthogonal Array Technique Research Journal of Applied Sciences, Engineering and Technology 2(5): 487-491, 2010 ISSN: 2040-7467 Maxwell Scientific Organization, 2010 Submitted Date: May 27, 2010 Accepted Date: June 15, 2010 Published

More information

BZN* Compacts Tool Blanks and Inserts. Machining of Ferrous Materials

BZN* Compacts Tool Blanks and Inserts. Machining of Ferrous Materials BZN* Tool Blanks and Inserts Machining of Ferrous Materials BZN* Tool Blanks and Inserts Diamond Innovations manufactures a complete line of high quality polycrystalline CBN products for machining ferrous

More information

PERFORMANCE EVALUATION OF TiN COATED AND UNCOATED CARBIDE TOOLS IN TURNING AISI 4140 STEEL

PERFORMANCE EVALUATION OF TiN COATED AND UNCOATED CARBIDE TOOLS IN TURNING AISI 4140 STEEL 5 th International & 26 th All India Manufacturing Technology, Design and Research Conference (AIMTDR 2014) December 12 th 14 th, 2014, IIT Guwahati, Assam, India PERFORMANCE EVALUATION OF TiN COATED AND

More information

Analysis of Minimum Quantity Lubrication on Tool Wear for Incoloy-800 during Turning Operation

Analysis of Minimum Quantity Lubrication on Tool Wear for Incoloy-800 during Turning Operation Analysis of Minimum Quantity Lubrication on Tool Wear for Incoloy-800 during Turning Operation 1 Mohit Kumar, 2 Abhinav Shekhar 1 Assistant Professor, 2 Assistant Professor 1 Department of Mechanical Engineering,

More information

Available online at ScienceDirect. Procedia Manufacturing 6 (2016 )

Available online at   ScienceDirect. Procedia Manufacturing 6 (2016 ) Available online at www.sciencedirect.com ScienceDirect Procedia Manufacturing 6 (2016 ) 154 159 16th Machining Innovations Conference for Aerospace Industry - MIC 2016 Tool Wear Investigation in Dry and

More information

CONCLUSIONS AND SCOPE FOR FUTURE WORK

CONCLUSIONS AND SCOPE FOR FUTURE WORK CHAPTER 9 CONCLUSIONS AND SCOPE FOR FUTURE WORK From the present study conducted on the effects of cryogenic treatment and its mechanism on AISI M2 HSS and tungsten carbide cutting tools, the following

More information

Polycrystalline cubic boron nitride blanks and cut shapes for milling and turning tools. TOOLMAKER SOLUTIONS BZN Compacts Tool Blanks and Inserts

Polycrystalline cubic boron nitride blanks and cut shapes for milling and turning tools. TOOLMAKER SOLUTIONS BZN Compacts Tool Blanks and Inserts Polycrystalline cubic boron nitride blanks and cut shapes for milling and turning tools TOOLMAKER SOLUTIONS BZN Compacts Tool Blanks and Inserts BZN COMPACTS TOOL BLANKS AND INSERTS Hyperion manufactures

More information