www. dixipolytool. com THREADING SELECTION OF THREADING TOOLS MICRO CUTTING TAPS MICRO THREAD FORMERS THREAD GAUGES WHIRLING TOOLS

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2 THREADIG SELECTIO OF THREADIG TOOLS 278 MICRO CUTTIG TAPS 286 MICRO THREAD FORMERS 289 THREAD GAUGES 291 WHIRLIG TOOLS 293 DRILLIG THREAD WHIRLERS 299 SELF LOCKIG THREAD 301 HOB CUTTERS 304 THREAD MILLS 305 IFORMATIO 315 CUTTIG CODITIOS 320 www. dixipolytool. com 277

3 CARBIDE DI-TOP = item from stock SELECTIO OF THREADIG TOOLS Z Page o DIXI 1718-T R+L R S S 1.40 L S S DIXI 1718-RT DIXI 1719-T/RT R+L R S S 1.40 L S S DIXI 1718-M MICRO CUTTIG TAPS DIXI 1712 R S M 2.00 DIXI 1712 L S S 1.00 DIXI 1713 S S 1.40 DIXI 1708 S S 1.40 DIXI 1710 S S 1.40 n MICRO THREAD FORMERS DIXI 1715 S S 1.40 M M 2.20 DIXI 1716 S S 1.40 M M 1.40 THREAD GAUGES S S 1.40 M M 3.00 DIXI 1719-M M M 3.00 GAUGES SET 278

4 good excellent Low High DUPLEX stainless Hardened cast iron HRC Cast iron Refractory Titanium, titanium Al Graphite Plastic 279

5 SELECTIO OF THREADIG TOOLS = item from stock WHIRLIG TOOLS Z Page CARBIDE TiAl CUTIOX DI-TOP DAC o n n n n DIXI 1739 S S 1.40 Partial profile DIXI 1738 S M 3.00 Partial profile DIXI 1730 M M DIXI 1731 M M DIXI 1735 UF 1 - UC 1/ DIXI 1736 UF 1 - UC 1/ DRILLIG THREAD WHIRLERS DIXI 1740 S M DIXI 1742 M M DIXI 1744 M M SELF LOCKIG THREAD DIXI 1712-AF/BT S M DIXI 1716-AF/BT S M DIXI 1738-AF/BT S M DIXI 1740-AF/BT S M

6 good excellent Low High DUPLEX stainless Hardened cast iron > 45 HRC Cast iron Refractory Titanium, titanium Al Graphite Plastic 281

7 SELECTIO OF THREADIG TOOLS = item from stock SELF LOCKIG THREAD Z Page CARBIDE TiAl CUTIOX o n n DIXI 1718-AF/BT S M DIXI 1719-AF/BT S M HOB CUTTERS DIXI 1660 S S THREAD MILLS DIXI 7910 M M DIXI 7908 M M DIXI 7913 M 10 - M DIXI 7920 UC 2 - UC 3/ DIXI 7918 UF 2 - UC 3/ DIXI 7923 UJF 10 - UJF 1/ DIXI 7940 G1/16 - G DIXI 7946 R1/16 - R2-1/ DIXI 7950 PT 1/16 - PT DIXI 7956 PTF 1/16 - PTF

8 good excellent Low High DUPLEX stainless Hardened cast iron > 45 HRC Cast iron Refractory Titanium, titanium Al Graphite Plastic 283

9 SELECTIO OF THREADIG TOOLS = item from stock THREAD MILLS WITH COUTERSIK Z Page CARBIDE o CUTIOX n DIXI 7915 M M DIXI 7925 UC 8 - UC DRILLIG THREAD MILLS WITH COUTERSIK DIXI 7985 M M

10 Low High DUPLEX stainless Hardened cast iron > 45 HRC Cast iron Refractory Titanium, titanium Al Graphite Plastic 285

11 DIXI 1712 R MICRO CUTTIG TAPS Z = 3 P. 315 P. 318 Pitch Drill. Ø Drill. Ø IHS-3G IHS-3G+ ISO2-6H D nom. P brass L 1 L 2 D h5 L CARBIDE CARBIDE CARBIDE S S S S S S S S S S S M M n Rotation speed [rev/min] DIXI 1712 L MICRO CUTTIG TAPS LEFT HAD CUTTIG Z = 3 P. 315 P. 318 Pitch Drill. Ø Drill. Ø IHS-3G D nom. P brass L 1 L 2 D h5 L CARBIDE S S S S S n Rotation speed [rev/min]

12 DIXI 1713 HIGH PERFORMACE MICRO CUTTIG TAPS Z = 3 P. 315 P. 318 Al Pitch Drill. Ø Drill. Ø IHS-3G D nom. P brass L 1 L 2 D h5 L CARBIDE S S S S S S S S S n Rotation speed [rev/min] DIXI 1708 MICRO CUTTIG TAPS RIGHT HAD SPIRAL RIGHT HAD CUTTIG Z = 3 P. 315 P. 318 Lead Pitch Drill. Ø Drill. Ø IHS-3G IHS-3G D nom. P brass L 1 L 2 D h5 L CARBIDE DI-TOP S S S S S S S S S S S n Rotation speed [rev/min]

13 DIXI 1710 MICRO CUTTIG TAPS LEFT HAD SPIRAL RIGHT HAD CUTTIG Z = 3 P. 315 P. 318 Lead Pitch Drill. Ø Drill. Ø IHS-3G D nom. P brass L 1 L 2 D h5 L CARBIDE S S S S S S S S S S S n Rotation speed [rev/min]

14 DIXI 1715 DI-TOP MICRO THREAD FORMERS P. 315 P. 318 Low High DUPLEX stainless Al Pitch Drill. Ø Drill. Ø IHS-3GX D nom. P brass L 1 L 2 D h5 L CARBIDE S S S S S S S S S S S Pitch Drill. Ø Drill. Ø 4HX 5HX 6HX D nom. P brass L 1 L 2 D h5 L CARBIDE CARBIDE CARBIDE M M M M M M M M M M M n Rotation speed [rev/min]

15 DIXI 1716 DI-TOP MICRO THREAD FORMERS P. 315 P. 318 Al Pitch Drill. Ø Drill. Ø IHS-3GX D nom. P brass L 1 L 2 D h5 L DI-TOP S S S S S S S S S S S Pitch Drill. Ø Drill. Ø 4HX 5HX D nom. P brass L 1 L 2 D h5 L DI-TOP DI-TOP M M M M M n Rotation speed [rev/min]

16 DIXI 1718-T, -RT - DIXI 1719-T/RT THREAD GAUGES GO - O GO RIGHT HAD THREADS P. 316 Pitch D nom. P L 1 S S S S S S S S S S S T 1718-T (blind hole) 1718-RT 1719-T/RT GO GO GO O GO DIXI 1718-T L - DIXI 1719-T/RT L THREAD GAUGES GO - O GO LEFT HAD THREADS P. 316 Pitch D nom. P L 1 S S S S S S S T L GO T/RT L O GO Each thread plug gauge is delivered with its pitch diameter measurement 291

17 THREAD GAUGES GO - O GO DIXI 1718-M - DIXI 1719-M Pitch D nom. P L 1 Tol M 1719-M GO O GO M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H Each thread plug gauge is delivered with its pitch diameter measurement 292

18 DIXI SET THREAD GAUGES GO - O GO P. 316 Content DIXI 1718-T GO (S0.30-S1.40) DIXI 1719-T/RT O GO (S0.30-S1.40) DIXI 1718-RT GO (S0.30-S1.40) DIXI 1719-T/RT O GO (S0.30-S1.40) DIXI 1718-T GO (S0.30-S1.40) DIXI 1718-RT GO (S0.30-S1.40) DIXI 1719-T/RT O GO (S0.30-S1.40) Art Customize your own selection of gauges. B: 2 x 11 items or 3 x 11 items max. DIXI 1739 WHIRLIG TOOLS PARTIAL PROFILE Z = 1 P. 318 P. 320 Low High DUPLEX stainless Titanium, titanium Al Plastic Pitch D nom. P Drilling Ø D 1 L 1 D 2 D h5 L CARBIDE S S S S S S S S S S S

19 DIXI 1738 WHIRLIG TOOLS PARTIAL PROFILE Z = 3 P. 318 P. 320 High DUPLEX stainless Refractory Titanium, titanium D nom. Pitch Drilling Ø D 1 L 1 D 2 D h5 L CARBIDE CUTIOX P ISO IHS S S S M 1.00 S M 1.20 S M 1.40 S M M M 1.80 M 2.00 M (0.20) (0.20) (0.25) M 2.50 (0.35) 2.15 (0.25) (0.20) M 3.00 (0.35) 2.65 (0.25) (0.20) A single tool for many pitches (example, from 0.20 to 0.50) P=0.50 P=0.20 DIXI 1738 M3x0.50 DIXI 1738 M3x0.50 M 3.00 M

20 DIXI 1730 WHIRLIG TOOLS FULL PROFILE L 1 = 2 x Ø nom. Z = 3-6 P. 318 P. 320 Low High DUPLEX stainless Cast iron Refractory Titanium, titanium Alu Graphite Plastic Pitch D nom. P D 1 L 1 D 2 D h5 L Z CARBIDE TiAl M M M M M M M M M M M M M M M M M M M M

21 DIXI 1731 WHIRLIG TOOLS FULL PROFILE L 1 = 3 x Ø nom. Z = 3-6 P. 318 P. 320 Low High DUPLEX stainless Cast iron Refractory Titanium, titanium Alu Graphite Plastic Pitch D nom. P D 1 L 1 D 2 D h5 L Z CARBIDE TiAl M M M M M M M M M M M M M M M M M M M M

22 DIXI 1735 WHIRLIG TOOLS FULL PROFILE L 1 = 2 x Ø nom. Z = 3-6 P. 318 P. 320 Low High DUPLEX stainless Cast iron Refractory Titanium, titanium Alu Graphite Plastic UC UF UEF U TPI D 1 L 1 D 2 D h5 L Z CARBIDE TiAl / /4 7/16 5/ / /4 5/ /16 9/ /8 7/ /16 7/ /

23 DIXI 1736 WHIRLIG TOOLS FULL PROFILE L 1 = 3 x Ø nom. Z = 3-6 P. 318 P. 320 Low High DUPLEX stainless Cast iron Refractory Titanium, titanium Alu Graphite Plastic UC UF UEF U TPI D 1 L 1 D 2 D h5 L Z CARBIDE TiAl /16 5/ /4 7/16 5/ /16 9/ /4 1/2 5/ /16 9/ /8 3/4 7/ /16 7/ /

24 DIXI 1740 DRILLIG THREAD WHIRLERS Z = 1-3 P. 318 P. 322 Low High DUPLEX stainless Cast iron Refractory Titanium, titanium Al Graphite Plastic Pitch D nom. P D 1 L 1 D h5 L Z CARBIDE CUTIOX S S M M M M M M M M M M M M M M M Example for materials (titanium, stainless ). For easy materials, step n 2 is not necessary. ➊ Approach X0 Y0 Z0.10 then angular plunging on 2 axis (XZ) ➋ Circular interpolation on 1 rotation (Ø of hole is chanfered) 299

25 DIXI 1742 DRILLIG THREAD WHIRLERS WITH THROUGH COOLAT Z = 2 P. 318 P. 324 Al Graphite Plastic Pitch D nom. P D 1 L 1 L 2 D h5 L DAC M M M M DIXI 1744 DRILLIG THREAD WHIRLERS WITH THROUGH COOLAT Z = 4 P. 318 P. 324 Low High DUPLEX stainless Cast iron Refractory Titanium, titanium Pitch D nom. P D 1 L 1 L 2 D h5 L CUTIOX M M M M

26 DIXI 1712-AF/BT MICRO CUTTIG TAPS SELF LOCKIG PROFILE Z = 3 P. 317 Pitch D nom. P Drilling Ø L 1 L 2 D h5 L CARBIDE S S S M M M n Rotation speed [rev/min] DIXI 1716-AF/BT THREAD FORMERS SELF LOCKIG PROFILE P. 317 Al Pitch D nom. P Drilling Ø L 1 L 2 D h5 L DI-TOP S S S M M M n Rotation speed [rev/min]

27 DIXI 1738-AF/BT WHIRLIG TOOLS SELF LOCKIG PROFILE Z = 3 P. 317 P. 320 Low High DUPLEX stainless Refractory Titanium, titanium Alu Plastic Pitch D nom. P Drilling Ø D 1 L 1 D 2 D h5 L CARBIDE S S S M M M M M M M DIXI 1740-AF/BT DRILLIG THREAD WHIRLERS SELF LOCKIG PROFILE Z = 1-2 P. 317 P. 322 Low High DUPLEX stainless Cast iron Refractory Titanium, titanium Al Graphite Plastic Pitch D nom. P D 1 L 1 D h5 L Z CARBIDE S S M M M M M M M M

28 DIXI 1718-AF/BT - DIXI 1719-AF/BT THREAD GAUGES GO - O GO SELF LOCKIG PROFILE P. 317 Pitch D nom. P L 1 S S S M M M M M M M M M AF/BT GO AF/BT O GO

29 DIXI 1660 HOB CUTTERS FOR IHS SCREWS Z = 94 Low High DUPLEX stainless Titanium, titanium Pitch D nom. P D 1 ±0.03 D 2 h5 D 3 A L 1 Ref. CARBIDE S 0.40 S 0.50 S 0.60 S 0.70 S 0.80 S 0.90 S 1.00 S B C B C B C A B C A B C A B C A A A Ref. A Ref. B Ref. C 304

30 DIXI 7910 THREAD MILLS Z = 2-4 P. 318 P. 326 Low High DUPLEX stainless Cast iron Titanium, titanium Al Plastic Pitch D nom. P D 1 L 1 D h5 L Z CARBIDE TiAl M M M M M M M M M M M M M M M M M M M M M M M DIXI 7910 E = External Pitch D nom. P D 1 L 1 D h5 L Z CARBIDE TiAl M M M M M

31 DIXI 7908 HELICAL THREAD MILLS Z = 3-6 P. 318 P. 328 Low High DUPLEX stainless Cast iron Titanium, titanium Al Plastic Pitch D nom. P D 1 L 1 D h5 L Z CARBIDE TiAl M M M M M M M M M M M M M M M M M M M M M DIXI 7908 E = External Pitch D nom. P D 1 L 1 D h5 L Z CARBIDE TiAl M M M M M

32 DIXI 7913 ISO THREAD MILLS, FIE PITCH WITH THROUGH COOLAT Z = 4-5 P. 318 P. 328 Low High DUPLEX stainless Cast iron Titanium, titanium Al Plastic Pitch P D nom. D 1 L 1 L 2 D h5 L Z CARBIDE CUTIOX M M M M M M M M M M M M M M M M M M M M

33 DIXI 7920 THREAD MILLS Z = 2-4 P. 318 P. 326 Low High DUPLEX stainless Cast iron Titanium, titanium Al Plastic UC UF UEF U TPI D 1 L 1 D h5 L Z CARBIDE TiAl /16" 7/16" /16" /16" 9/16" /16" /4" 5/16" /2" 3/4 " 9/16" /16" /16" /8" 7/16" /8" /16" /2" /16" 5/8" " 1-1/16" /8" /4" DIXI 7920 E = External D nom. TPI D 1 L 1 D h5 L Z CARBIDE TiAl UC UF UC 1/4" UC 5/16" UC 3/8" UC 9/16"

34 DIXI 7918 HELICAL THREAD MILLS Z = 3-5 P. 318 P. 328 Low High DUPLEX stainless Cast iron Titanium, titanium Al Plastic UC UF UEF U TPI D 1 L 1 D h5 L Z CARBIDE TiAl /16" 7/16" /16" /16" 9/16" /16" 5/8" /4" 5/16" /2" 3/4" 9/16" /16" /16" /8" 7/16" /8" /16" /2" /16" " 1-1/16" /8" /4" DIXI 7918 E = External D nom. TPI D 1 L 1 D h5 L Z CARBIDE TiAl UC UF UC 1/4" UC 5/16" UC 3/8" UC 9/16"

35 DIXI 7923 HELICAL THREAD MILLS WITH THROUGH COOLAT Z = 3-4 L 1 = 2 x Ø nom. P. 319 P. 328 Low High DUPLEX stainless Cast iron Titanium, titanium Al Plastic UJF TPI D1 L1 D h5 L Z CARBIDE / / / / / DIXI 7940 THREAD MILLS Z = 3-4 P. 319 P. 326 Low High DUPLEX stainless Cast iron Titanium, titanium Al Plastic BSP TPI D 1 L 1 D h5 L Z CARBIDE G1/16" G1/8" G1/4" G3/8" G1/2" G5/8" G3/4" G7/8" G1" For internal and external threading 310

36 DIXI 7946 THREAD MILLS Z = 3-4 P. 326 Low High DUPLEX stainless Cast iron Titanium, titanium Al Plastic BSPT TPI D 1 L 1 D h5 L Z CARBIDE R1/16" R1/8" R1/4" R3/8" R1/2" R5/8" R3/4" R7/8" R1 " => R2-1/2" For internal and external threading DIXI 7950 THREAD MILLS Z = 3-4 P. 326 Low High DUPLEX stainless Cast iron Titanium, titanium Al Plastic PT TPI D 1 L 1 D h5 L Z CARBIDE 1/16" 1/8" /4" 3/8" /2" 3/4" " 1-1/4" 1-1/2" 2" For internal and external threads 311

37 DIXI 7956 THREAD MILLS Z = 3-4 P. 326 Low High DUPLEX stainless Cast iron Titanium, titanium Al Plastic PTF TPI D 1 L 1 D h5 L Z CARBIDE 1/16" 1/8" /4" 3/8" /2" 3/4" " 1-1/4" 1-1/2" 2" For internal and external threads DIXI 7915 THREAD MILLS WITH COUTERSIK AD THROUGH COOLAT Z = 3-4 L 1 = 2 x Ø nom. P. 318 P. 328 Low High DUPLEX stainless Cast iron Titanium, titanium Al Plastic Pitch D nom. P D 1 D 2 L 1 L 2 D h5 L Z CARBIDE CUTIOX M M M M M M M

38 DIXI 7925 THREAD MILLS WITH COUTERSIK AD THROUGH COOLAT Z = 3-4 L 1 = 2 x Ø nom. P. 318 P. 328 Low High DUPLEX stainless Cast iron Titanium, titanium Al Plastic UC TPI D 1 D 2 L 1 L 2 D h5 L Z CARBIDE CUTIOX / / / / / / /

39 DIXI 7985 DRILLIG THREAD MILLS WITH COUTERSIK AD THROUGH COOLAT Z = 2 L 1 = 2 x Ø nom. P. 318 P. 330 Cast iron Al Pitch D nom. P D 1 D 2 D 3 L 1 L 2 L 3 L 4 D h5 L CARBIDE CUTIOX M M M M M M M

40 TOLERACE ZOES OF PITCH DIAMETERS O S MIIATURE THREADS (ISO 1501 / IHS / DI 14) TD 2 4H 3G TD 2 4H 3G ISO 1501 ISO 1501 (IHS) 3G+ ISO 1501 ISO 1501 (IHS) 3GX 3G EI EI Tolerances of internal thread Tolerances of DIXI cutting taps Tolerances of internal thread Tolerances of DIXI thread formers TOLERACE ZOES OF PITCH DIAMETERS O METRIC ITERAL THREADS (ISO 965 / IHS / DI 13) TD 2 5G 6H TD 2 5G 6H 4G 5H 4G 5H 4H 4H EI ISO1 ISO2 EI 5HX 6HX Tolerances of internal thread Tolerances of cutting taps according to ISO 2857 Tolerances of internal thread Tolerances of thread formers according to ISO

41 TECHICAL DICTIOARY IHS GAUGES Form allowance of internal thread (nut) UT Form allowance of external thread (screw) SCREW D 2 Pitch diameter EI D 2 deviation Lower deviation of pitch diameter D 2. ES D 2 deviation Upper deviation of pitch diameter D 2. TD 2 allowance Pitch diameter (D 2 ) allowance. TD 2 = ES D 2 - EI D 2. IHS T allowance criteria IHS RT allowance criteria O GO thread gauge T is abreviation of ormal Tolerance. This criteria is used to control IHS threads on finished workpieces (with or without coating). RT is abreviation of Reduced Tolerance. This criteria is used to control IHS threads on rough workpieces in production (before coating). O GO thread gauges are identical (T or RT allowance criteria). They are used to check rough workpieces (production stage) or finished workpieces (with or without coating). IHS T (for finished workpieces) IHS RT (for rough workpieces before coating) O GO O GO T and RT O GO thread gauges are identical IT D2 IHS (3G) TD 2 ES D 2 = 44 m GO EI D 2 = 12 m D 2 GO GO and O GO thread gauges tolerances - Example for a 0.25 mm pitch 316

42 AF THREAD - TECHICAL ADVATAGES Screw at minimum material profile Screw at minimum material profile ut at maximum material profile Screw at maximum material profile On a S1.00x0.25 assembly, there can be up to 0.05mm free space between the screw crest diameter and the nut root diameter. That clearance allows a freedom of movement that could cause vibration loosening. This phenomenon is accentuated by the narrow theoretical contact surface between the flanks of both screw and nut. In some cases, adhesives can be used to avoid vibration loosening. This solution is inappropriate for assemblies on which visual aspects are key (watch industry). Whatever the screw size (minimum or maximum material profile), the contact line is guaranteed to be the same. Thus the manufacturing tolerances do not influence the assembly quality. Thanks to AF thread profile, no need to use adhesive anymore. PROFILE DIRECTIO - MACHIIG DIRECTIO Unlike 60 thread, AF thread is made of an asymmetric profile. Depending on the tool machining direction, the cutting profile is reversed. AF/BT The tool and the screw have the same screwing direction. Tools from stock AF/TT The tool and the screw have opposite screwing direction. Tools on request 317

43 DRILLIG Ø BEFORE TAPPIG OR ITERAL WHIRLIG OPERATIO IHS 06 (ISO 1501 / DI 14) Brass (3G5) (3G6) ominal Ø Pitch Minor Ø Drilling Ø Internal Ø Drilling Ø min. max. min. max. S S S S S S S S S S S ISO 965 (DI 13) UF (ASI B1.1 / ISO 5854) ominal Ø Pitch Tolerance Minor Ø Drilling Ø min. max B B B B B B B B B /4 28 2B / B /8 24 2B / B /2 20 2B / B /8 18 2B /4 16 2B /8 14 2B ominal Ø Pitch Tolerance Minor Ø Drilling Ø min. max. M M M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H M H UC (ASI B1.1 / ISO 5854) ominal Ø Pitch Tolerance Minor Ø Drilling Ø min. max B B B B B B B B B /4 20 2B / B /8 16 2B / B /2 13 2B / B /8 11 2B /4 10 2B U (ASI B1.1 / ISO 5854) ominal Ø Pitch Tolerance Minor Ø Drilling Ø min. max. 5/ B / B /8 28 2B /8 20 2B / B / B /2 32 2B /2 16 2B / B / B / B / B /8 32 2B /8 28 2B /8 20 2B /8 16 2B /8 12 2B / B / B / B / B / B /4 32 2B /4 28 2B /4 12 2B / B / B / B / B /8 32 2B /8 28 2B /8 16 2B /8 12 2B / B / B / B / B '' 32 2B '' 28 2B '' 16 2B / B / B / B / B / B

44 DRILLIG Ø BEFORE TAPPIG OR ITERAL WHIRLIG OPERATIO UEF (ASI B1.1 / ISO 5854) ominal Ø Pitch Tolerance Minor Ø Drilling Ø min. max B /4 32 2B / B /8 32 2B / B /2 28 2B / B /8 24 2B / B /4 20 2B UJF (ISO 3161) ominal Ø Pitch Tolerance Minor Ø Drilling Ø min. max B /4 28 3B / B /8 24 3B / B /2 20 3B BSP (ISO 228) ominal Ø Pitch Minor Ø Drilling Ø min. max. G 1/ G 1/ G 1/ G 3/ G 1/ G 5/ G 3/ G 7/ hg COMBIATIO OF OMIAL DIAMETERS AD PITCHES ACCORDIG ASI B1.1 / ISO 5854 ORM inch /4 5/16 3/8 7/16 1/2 9/16 5/8 11/16 3/4 13/16 7/8 15/16 1'' 1-1/16 Ø nom. mm UF o o o o o o o o o o o o o o o o UF UC UF UC UF UC UF UF UC UC UF UC o UF UC UF UC UEF UF UC UEF UF UC UEF U UF U UC UEF U UF U UC U UEF UF U UC o U UEF UF U UC U U UEF U UF U UC U U UEF U UF U U UC U U UEF U U U U U UEF UF U UC U U UEF U U U U UEF U UF U U U UEF U U U U UEF U UF U U U U U TPI mm 319

45 DIXI AF/BT CUTTIG CODITIOS MACHIIG WITH A FIXED WORKPIECE Materials to be machined CARBIDE TiAL CUTIOX Vc [m/min] Vc [m/min] Vc [m/min] P P P M M Un / Low < 600 /mm 2 Un / Low /mm 2 High /mm 2 Stainless /mm 2 DUPLEX stainless > 800 /mm K Tool and cast iron > 1500 /mm 2 (50-65 HRC) K Grey cast iron / odular pearlitic iron < 250 HB K Alloyed cast iron / odular pearlitic iron > 250 HB S Special s / Heat resistant stainless Inconel imonic Hastelloy S Titanium, titanium s Copper s - easy (brass - bronze) Copper s - / Aluminium bronze (CuAlFe) (Ampco) , silver MACHIIG O A SWISS-TURIG MACHIE - Workpiece turns Materials to be machined CARBIDE fz [mm] fz [mm] fz [mm] fz [mm] Pitch Pitch Pitch Pitch Vc [m/min] P M S Stainless Titanium, titanium s Copper s

46 n [tr/min] = Vc [m/min] x 1000 π x D 1 [mm] Vf [mm/min] = n [tr/min] x fz [mm] x z Feed per tooth fz [mm] Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D Example for M2 x 0.40 in titanium, DIXI 1730 Ø D 1 = 1.55 ➊ Tool rotation n (min -1 ) = 1000 x 90 ( x 1.55) min x Vc x Ø D 1 n tool n workpiece ➋ Feed Vf mm/min = n x fz x z Vf x x 3 = 223 mm/min ➌ Piece rotation min -1 = 223 M2 x 36 min -1 Vf threaded Ø x When necessary, convert in degrees nb = min -1 x min -1 x 360 = Ø D 1 threaded Ø 321

47 DIXI AF/BT CUTTIG CODITIOS Materials to be machined CARBIDE CUTIOX Vc [m/min] Vc [m/min] P P P P M M Un / Low < 600 /mm 2 Un / Low /mm 2 Lead cutting High /mm 2 Stainless /mm 2 DUPLEX stainless > 800 /mm K Grey cast iron / odular pearlitic iron < 250 HB K Alloyed cast iron / odular pearlitic iron > 250 HB K odular ferritic cast iron / Malleable cast iron S Special s / Heat resistant stainless Inconel imonic Hastelloy S Titanium, titanium s Copper s - easy (brass - bronze) (CuAlFe) Copper s - / Aluminium bronze (Ampco) Aluminium s Si < 8% Cast aluminium Si > 8% Graphite Plastic, silver

48 n [tr/min] = Vc [m/min] x 1000 π x D 1 [mm] Vf [mm/min] = n [tr/min] x fz [mm] x z Feed per tooth fz [mm] Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D

49 DIXI 1742 CUTTIG CODITIOS Materials to be machined DAC Copper s - easy (brass - bronze) (CuAlFe) Copper s - / Aluminium bronze (Ampco) Aluminium s Si < 8% Cast aluminium Si > 8% Graphite Plastic, silver Vc [m/min] DIXI 1744 CUTTIG CODITIOS Materials to be machined CUTIOX P P P P M M Un / Low < 600 /mm 2 Un / Low /mm 2 Lead cutting High /mm 2 Stainless /mm 2 DUPLEX stainless > 800 /mm 2 Vc [m/min] K Grey cast iron / odular pearlitic iron < 250 HB 200 K Alloyed cast iron / odular pearlitic iron > 250 HB 130 K odular ferritic cast iron / Malleable cast iron 110 S Special s / Heat resistant stainless Inconel imonic Hastelloy 50 S Titanium, titanium s

50 n [tr/min] = Vc [m/min] x 1000 π x D 1 [mm] Vf [mm/min] = n [tr/min] x fz [mm] x z Feed at tool centre Vf [mm/min] M5 M6 M8 M Vf tool centre = Vf x 1- ( ) M D 1 Feed at tool centre Vf [mm/min] M5 M6 M8 M

51 DIXI CUTTIG CODITIOS Materials to be machined CARBIDE TiAL Vc [m/min] Vc [m/min] P P P P M M Un / Low < 600 /mm 2 Un / Low /mm 2 Lead cutting High /mm 2 Stainless /mm 2 DUPLEX stainless > 800 /mm K Grey cast iron / odular pearlitic iron < 250 HB K Alloyed cast iron / odular pearlitic iron > 250 HB K odular ferritic cast iron / Malleable cast iron S Titanium, titanium s Copper s - easy (brass - bronze) (CuAlFe) Copper s - / Aluminium bronze (Ampco) Aluminium s Si < 8% Cast aluminium Si > 8% Plastic, silver

52 n [tr/min] = Vc [m/min] x 1000 π x D 1 [mm] Vf [mm/min] = n [tr/min] x fz [mm] x z Feed per tooth fz [mm] Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D