Refractory Ceramic Fiber
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1 Refractory Ceramic Fiber September 10, 2009
2 Agenda Refractory Ceramic Fiber Typical Characteristics Types of RCF Products Specifications Applications Emisshield / Ceramic Fiber Test Results
3 Typical Characteristics Low Thermal Conductivity Low Heat Storage Thermal Shock Resistance Easy to Install Lightweight
4 Typical Characteristics Excellent Handling Strength Excellent Hot Strength No Curing or Dry-Out Time Low Shrinkage Excellent Sound Absorption
5 Types of RCF Manufacturing RCF Blown Fiber Shorter Fiber, Smaller Diameter Spun Fiber Longer Fiber, Larger Diameter 2300 Fiber Chemical Composition Blend of Al2O3 & SiO2 Continuous Use Temp 2150 F
6 Types of RCF 2600 F Fiber Chemical Composition 35% Al2O3, 15% ZrO2, 50% SiO2 Continuous Use Temp 2450 F 3000 F Fiber High Alumina Content 95% Maximum Use Temp 2900 F 1% Shrinkage
7 Products-Bulk INSWOOL HP Bulk High Purity Spun Fiber Max. Temp Use 2150 F Good Thermal Stability 55% SiO2 45% Al2O3 Fiber Diameter 3 microns Fiber Length 3 average
8 Products-Bulk Inswool HTZ Bulk Alumina-Silica-Zirconia Spun Fiber Max. Temp Use 2450 F Good Thermal Stability 50% SiO2 35% Al2O3 15% ZrO2 Fiber Length 2-4 average
9 Bulk Fiber Applications Basic Material for All Fiber Products Vacuum Cast Shapes Packing Material Expansion Joints Burner Tiles Tube Seals Filtration Medium
10 INSWOOL HP Blanket 45 / 55% Blend of Alumina and Silica Continuous Use Limit 2150 F Double Needled Width 2 & 4 Thickness.5, 1, 1.5 and 2 Density 4#, 6#, 8# Length 25 Fiber length 3 average Fiber Diameter 3 Microns
11 Thermal Conductivity HP 2 Thermal Conductivity - HP Blanket BTU's # HP 6# HP 8# HP F 1000 F 1400 F 1600 F Temperature
12 INSWOOL HTZ Blanket 15% ZrO2, 35% Al2O3, 50% SiO2 Continuous Use Limit 2450 F Double Needled Width 2 & 4 Thickness.5, 1, 1.5, 2 Density 4#, 6#, 8# Length 25 Fiber Length 3 average Fiber Diameter 3 Microns
13 INSWOOL 3000 Blanket 95 % Al2O3, 5% SiO3 Continuous Use Limit 2900 F Needled Product Width 2 Thickness ½ & 1 Density Blanket 6#, 8# Length 23
14 INSWOOL HP - Applications Furnace, Kiln, Reformer & Boiler Linings Investment Casting Mold Wrap Removable Insulating Blankets & Pads Flexible High Temp Pipe Insulation Pressure Vessel Fire Protection High Temp Kiln & Furnace Insulation Furnace Doors & Seals Furnace Repair
15 INSWOOL HP - Applications Expansion Joint Seals Primary Reformer Header Insulation High Temp Gasketing Incineration Equipment & Stack Linings Annealing Cover Seals High Temp Filtration Atmosphere Furnace Linings High Temp Acoustic Insulation
16 INSWOOL HTZ/3000 Applications Ceramic Kilns (Abrasives, Sanitary Ware, Electrical Insulators) Billet & Slab Reheat Furnaces Forge Furnaces BOF Doors High Temp Kilns and Furnaces Glass Furnace Crown Insulation
17 INSWOOL HTZ/3000 Applications Low Velocity Stack Linings Steam & Gas Turbine Insulation Expansion Joint Seals Furnace Door Linings & Seals Incineration Equipment
18 Products - Modules CSW (Center Stud Weld)& FQW ( Folded Quick Weld) Pre-welded Stud or Speed Weld INSWOOL HP or HTZ Compressed Modules Densities 8#, 9.3#, 10#, 10.7#, 12# 304 SS Hardware Standard 310 SS or 316 SS Available Superior Hardware / Yoke
19 Module Density - Folded 6#,1 Blanket 8# - 8 Folds 8#,1 Blanket 9.3# - 7 Folds 10# Folds 10.7# - 8 Folds 12# - 9 Folds
20 Products Edge Grain Modules No Bands, Cardboard or Glue Easy Installation ½ Compression Each Side Density 8#, 10# & 12# Speed Weld or Pre- Welded Stud Attachment Stronger Yoke vs. Pyrobloc
21 Module Density Edge Grain 8# - 8 Layers 1½ Blanket 10# - 8 Layers 1½ Blanket 12# - 12 Layers 1 Blanket
22 Products - Modules Thickness thick Size - 12 x 12 or 12 x 24 Special Sizes Available Continuous Temperature Range HP F HTZ 2450 F F
23 Products - Modules Ordering Modules 1. Hardware / CSW, FQW, EQW, ESW 2. Blanket Type / HP or HTZ, Size Module 1. Thickness 2. Width 3. Length 4. Density
24 CSW / ESW Module Tools weld stud wrench weld stud pilot tool
25 Module - Applications Furnace Linings for Steel, Ceramic, Petrochemical, Heat Treating Roller Hearth Furnaces Gas Turbine Exhaust Cogeneration Silencers Low Mass Kiln Cars Boiler Insulation Ladle Covers and Seals
26 Product - INSBOARD INSBOARD Vacuum-Formed Board Excellent Insulating Properties High Mechanical Strength Good Thermal Stability Manufactured from Bulk Fibers & Binders Various Sizes and Densities Applications / Requires High Velocity or High Compressive Strength
27 INSWOOL Board Products INSBOARD 2300 LD (Low Density 14-18#/Ft³) INSBOARD 2300 HD (High Density 22-26#/Ft³) INSBOARD 2600 HA (HTZ Formula 14-18#/Ft³) INSBOARD 2600 HD (HTZ Formula #/Ft³) INSBOARD 2600 HT (25% 3000º - 75% HP, 12 #/Ft³) INSBOARD 3000 (50% 3000º - 50% HP12 #/Ft³)
28 INSBOARD 2300 Applications Furnace Hot Face Lining Insulating Back-up / Dense Refractories Board over Blanket Lining Rigid High Temp Seals and Gaskets High Temp Baffles & Muffles Flue & Chimney Linings /Furnaces & Kilns Glass Tank Side & End Wall Insulation
29 INSBOARD 2300 Applications Trough & Insulation Linings/Conveying Molten Metal Thermal Insulation / High Velocity App. Heat Shields / Personnel Protection Hot Gas Duct Linings Expansion Joint Material Ladle Covers Petrochem, Steel, Aluminum & Glass Industries
30 INSBOARD 2600 Applications Full Thickness Refractory Linings Insulating Back-up to Dense Refractories, Brick and Castables Furnace Hot Face Linings Board over Blanket Hot Face Linings Glass Tank Side& End Wall Insulation Trough & Insulation Linings / Molten Metal
31 INSBOARD 2600 Applications Thermal Insulations w/ High Velocities Heat Shields Hot Gas Duct Linings High Temp. Dryers Flue & Chimney Linings for Furnaces & Kilns
32 INSBOARD 3000 Applications Full Thickness Refractory Linings Insulating Back-up to Dense Refractories, Brick and Castable Furnace Hot Face Linings Board over Blanket Hot Face Linings Glass Tank Side& End Wall Insulation Trough & Insulation Linings / Molten Metal
33 INSBOARD 3000 Applications Thermal Insulations w/ High Velocities Heat Shields Hot Gas Duct Linings High Temp. Dryers Flue & Chimney Linings for Furnaces & Kilns
34 INSBOARD Sizes & Thickness Standard Size 24 x 36, 24 x 48, 36 x 48 Thickness
35 Products- INSWOOL Papers INSWOOL Utility INSWOOL 2300 INSWOOL 3000
36 Products- INSWOOL Papers INSWOOL Utility 2300 F Product Unwashed Spun Fiber Recommended / Thermal Stability & High Temp. Strength versus Insulating Properties INSWOOL 2300 Washed HP Fibers Less Shot Continuous Use Temp 2100 F Ideal / Gaskets, Seals & Spacers
37 Products- INSWOOL Papers INSWOOL 3000 Continuous Use Limit 2750 o F Designed / Ceramic, Aerospace Industries Low Shrinkage Good Chemical Stability Low Shot Content Excellent Thermal Conductivity
38 INSWOOL 2300 Paper Specs Thickness Density- Rated Thick. Density Compressed Ft2 / # Tensile Strength # / in2 A -1/ F -1/ J - 1/ K -1/ *All Paper comes in 2 & 4 Wide Std.
39 INSWOOL Paper Applications Investment Casting Wrap Furnace & Ladle Refractory Backup Tray Liners Aerospace Composites Ware Separation Medium Metal Clad Brick Gaskets Glass Tank Refractory Backup
40 INSWOOL Paper Applications Welding & Brazing Protection Automotive Heat Shields Muffler Insulation Die Cut Parts and Gaskets Appliances Self Cleaning Ovens Electrical Heaters Wood Burning Stoves Gaskets / Gas Grills
41 Products-Textile Rope & Braid Continuous Use Temp 2000 o F Typical Applications -Gasketing, Packing & Seals for High Temp. Heating Equipment Excellent Chemical Stability & Resist Corrosive Attack Exceptions / Hydrofluoric and Phosphoric Acids & Concentrated Alkalies Resist Oxidation and Reduction
42 INSWOOL Textiles Twisted Rope Wicking Twisted Rope Yarn Round Braid Square Braid Sizes 1/8 to 2 Cloth, Sleeving and Tape Available Fiberglass or Metal Insert
43 Textile Applications Furnace Door Insulation & Seals Expansion Joint Packing Boilers & Furnaces Skid Rail Insulation Coke Oven Door Seals Hot Top Seals
44 Textile Applications Glass Furnace Tuckstone Seal Gasket for Vacuum Degassing Steel During Pouring High Temp. Gasketing & Packing Woodburning Stove Door Seal Tadpole Gasket Bulb Material
45 Products - Moldable Moldable 2300 o F Ceramic Fiber Material - Putty Like Consistency Lightweight w/ Low Thermal Conductivity Excellent Shock Resistance No Pre-heat required In Service Immediately Used for Lining 3 Thick Fill Cracks & Voids Fill Cup Locks Can be Used w/ Molten Aluminum Applied w/ Trowel or Hand Packed Density - 68# / Ft3 (Wet)
46 Products Inswool Pumpable New Formulation 2300 F & 2600 F Better Flowability Less Tacky w/ No Lumps Material - Putty Like Consistency Lightweight w/ Low Thermal Conductivity Can be Pumped for Hot Spots Fill Cracks & Voids Excellent Shock Resistance No Pre-heat required In Service Immediately Density 77 #/Ft3 (Wet)
47 Products - Pumpable 2600 o F Ceramic Fiber (New Formulation) Higher Temperature Capability Better Flowability Less Tacky with No Lumps Material - Putty Like Consistency Lightweight w/ Low Thermal Conductivity Excellent Shock Resistance Can be Pumped for Hot Spots Density 77 #/Ft3 (Wet)
48 INSWOOL S Soluble Products Blanket In Stock in Pryor 1 6#, 8# ½ & 8#1 Modules Available EQW & ESW 8# & 10# Paper 1/8 & 1/4 Board Most Sizes Moldable & Pumpable Coming Soon
49 Questions?
50 A.P. Green, Harbison-Walker, NARCO, and Global-GIX Canada are part of the ANH Refractories family of companies
51
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