Monolithic concept solutions for. Aluminium

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1 Monolithic concept solutions for Aluminium

2 Innovative refractory concepts for the Aluminium Industry Our role in the Aluminium Industry is to bring the best valuein-use to our customers by continuous improvements of our prod-ucts. Based on this approach, we have started for a long time ago, research & development programs to improve not only the performance of our products, but also facilitate their placement and general properties. As a consequence, we enjoy successful activity and partnership with the Aluminium Industry worldwide for more than 50 years. Our offer includes a full range of commodity and speciality materials for new lining or maintenance of any equipment on the Aluminium Industry. Moreover, based on our long term and multinational experience we can suggest lining concepts and provide full service including installation. Our main product ranges: ALKON PHLOCAST BASACAST PLICAST SPRAYCAST BASAGUN PLIBRICO

3 Tank Melting and Holding Furnaces 1 BATH LINING melting PLICAST BL 80 B3 furnaces ALKON cast Optimum 204 SPRAYCAST BL 85 B3 (wall) holding ALKON cast Optimum 206 furnaces PLICAST HyMOR 80 AL high purity ALKON cast Super 208 aluminium 2 BATH SAFETY LAYER PLICAST FM 40 AT ALKON cast Classic BATH INSULATION & SAFETY LINING ALKON cast iso 122 PLICAST 18 CG 4 ROOF & UPPER WALLS PLICAST HyMOR 2800 PHLOCAST M 28 SPRAYCAST FL 50 B6 5 INSULATION roof BASACAST iso wall BASACAST iso PLISTIX isogun LINTEL & PILLARS GIBRAM PLICAST LX 58 PHLOCAST M 32 7 BURNER BLOCKS PLIBRICO 85 S KERPLAST P 85

4 Scrap Melting Furnaces 1 BATH LINING ALKON cast Optimum 204 PLICAST HyMOR 80 AL ALKON cast Maximum 209 SPRAYCAST BL 85 B3 (walls) 2 SAFETY LAYER PLICAST FM 40 AT ALKON cast Classic BATH INSULATION & SAFETY LINING ALKON iso 135 PLICAST 18 CG 4 UPPER WALLS LINING PLICAST LX 58 PLIBRICO 85 S (plastic) SPRAYCAST FL 60 B3 ALKON cast Robust UPPER WALL INSULATION BASACAST iso PLICAST Strong-Lite Insulating bricks (if plastic) 6 LINTEL & PILLARS GIBRAM PLICAST LX 58 PHLOCAST M 32 7 ROOF LINING PLICAST HyMOR ROOF INSULATION BASACAST iso PLICAST LW Mix DOOR LINING PLICAST FM 40 AT ALKON cast Robust 203

5 Barrel Melting Furnaces 1 BATH LINING PLICAST BL 80 B3 ALKON cast Optimum 204 ALKON cast Maximum SAFETY & INSULATION ALKON iso 122 (gun) PLISTIX isogun ROOF LINING PLIGUN 75 AL ALKON gun Maximum BURNER BLOCK LINING PLIBRICO 85 S KERPLAST P 85

6 Shaft Melting Furnace with Side Well 1 BATH LINING PLICAST HyMOR 80 AL 4 ROOF LINING ALKON cast Optimum 204 ALKON cast Maximum 207 PLIGUN 75 AL (holding chamber) ALKON gun Robust 401 ALKON cast Robust BATH SAFETY & INSULATION 5 ROOF INSULATION ALKON iso 135 PLISTIX isogun 123 PLICAST 18 CG BASACAST iso CHARGING SHAFT 6 BURNER BLOCKS PLICAST FM 50 PHLOCAST M 32 PHLOX 1560 PLIBRICO 85 S PLICAST 039 KK KERPLAST P 85

7 Bi-Chamber Shaft Melting Furnace 1 BATH LINING PLICAST HyMOR 80 AL ALKON cast Optimum 204 ALKON cast Maximum 207 (holding chamber) 2 BATH SAFETY & INSULATION ALKON iso 135 PLICAST 18 CG 3 TRANSITION VAULT PLICAST BL 80 B3 ALKON cast Maximum 209 GIBRAM 5 ROOF LINING PLIGUN 75 AL ALKON gun Robust ROOF INSULATION PLISTIX isogun 123 BASACAST iso MINERAL FIBRE 4 CHARGING SHAFT PLICAST FM 50 PHLOCAST M 32 8 BURNER BLOCKS PLIBRICO 85 S PLICAST 039 KK

8 Dosing (Holding) Furnace 1 BATH LINING ALKON cast Optimum 206 PLICAST HyMOR 80 AL SAFETY & INSULATION 2 INSULATING BRICKS 3 DENSE FIBRE BOARD 4 CALCIUM SILICATE 6 ROOF SCREEN CHARGING ZONE 5 MICROPOROUS PANELS PLICAST FM 40 AT ALKON cast Robust 203

9 Coreless Induction Furnaces 1 CRUCIBLE LINING ALKON dry Maximum 505 TV 200 PLIRAM 24 S pre-shaped ALKON cast Super 208 crucible 2 COIL PROTECTION Coil cement Mica sheet (M 40) 3 POURING SPOUT LINING PLICAST FM 40 AT ALKON cast Classic UPPER RING LINING BASACAST iso PLICAST Strong-Lite 5 COVER LINING ALKON iso 122 PLICAST XL-25

10 Channel Induction Melting Furnaces 1 BATH LINING PLICAST BL 80 B3 ALKON cast Optimum 204 ALKON cast Maximum UPPER BATH LINING & METAL LINE PLICAST HyMOR SIC 85 ALKON cast Optimum BOTTOM SAFETY LINING PLICAST 18 C/G ALKON iso WALL SAFETY & INSULATION LINING PLICAST 18 C/G ALKON iso 135 (gun) 5 CALCIUM SILICATE

11 Channel Induction Holding Furnaces 1 BATH LINING PLICAST HyMOR 80 AL ALKON cast Super INDUCTOR LINING 2 SAFETY & ALKON dry Maximum 504 INSULATION LINING ALKON ram Optimum 600 ALKON iso 122 (gun) PLIGUN XL-25 3 CALCIUM SILICATE 5 PLICAST AL 65 B3 (castable) INDUCTOR TOPPING RODAROX coat 953 PJ

12 Road Transport Ladles 1 MAIN WORKING LINING PLIFLOW AL 65 B3 ALKON flow Optimum SAFETY & INSULATION PLIGUN XL-25 ALKON iso INSULATION Microporous insulation panels 4 COVER LINING PLICAST Strong Mix AT ALKON cast Classic 202

13 Products Technical Information Product name Chemical analysis (%) Permanent Material Max grain size Main Mixing water linear CCS 800 C required (mm) component (l/100kg) change (MPa) Al 2O 3 Fe 2O 3 CaO (t/m 3 ) 800 C (%) Dense anti-wetting castables PLICAST BL 80 B3 10 Bauxite ALKON cast Optimum Bauxite > 140 ALKON cast Optimum Bauxite PLICAST HyMOR 80 AL 6 Corundum ALKON cast Super Tabular alumina ALKON cast Maximum Corundum ALKON cast Maximum Corundum ALKON flow Optimum Bauxite PLIFLOW AL 65 B3 6 Andalusite ALKON cast Robust Mullite PLICAST FM 40 AT 6 Chamotte ALKON cast Classic Chamotte PLICAST Strong-Mix AT 6 Chamotte Insulating anti-wetting castables ALKON iso Light weight chamotte ALKON iso Light weight chamotte Dry & Ramming Mixes ALKON dry Maximum Corundum dry mix, heat setting ALKON dry Maximum Corundum dry mix, heat setting TV Chamotte dry mix, heat setting ALKON ram Optimum Bauxite phosphatic 0 45 (humid) PLIRAM 24 S 6 Chamotte phosphatic (humid) Plastics PLIBRICO 85 S 6 Bauxite phosphatic, ready to use KERPLAST P 85 6 Bauxite phosphatic, ready to use

14 Chemical analysis (%) Material Mixing Permanent Product name Max grain size Main linear CCS 800 C required water (mm) component change (MPa) Al 2O 3 Fe 2O 3 CaO (t/m 3 ) (l/100kg) 800 C (%) Gunning castables ALKON gun Maximum Corundum added at the nozzle ALKON gun Robust Chamotte added at the nozzle PLIGUN 75 AL 7 Corundum added at the nozzle PLIGUN 45 AL 6 Chamotte added at the nozzle Low cement dense gunning ALKON gun Optimum Bauxite % added at the nozzle SPRAYCAST (low cement wet gunning) SPRAYCAST BL 85 B3 6 Bauxite SPRAYCAST FL 60 B3 6 Syntetic mullite SPRAYCAST FL 50 B6 6 Chamotte Patching & repair mixes (for gunning and trowelling) ALKON patch Classic Chamotte ALKON patch Maximum Corundum ALKON coat Super Tabular alumina ready to use patching paste (heat setting)

15 Product name Chemical analysis (%) Permanent Material Max grain size Main Mixing water linear CCS 800 C required (mm) component (l/100kg) change (MPa) Al 2O 3 Fe 2O 3 CaO (t/m 3 ) 800 C (%) Alternative castables for aluminium furnaces PLICAST 18 C/G 6 Chamotte PLICAST HyMOR Chamotte PLICAST HyMOR SIC 85 3 Silicon Carbide PLICAST 039 KK 6 Alumina PHLOCAST M 28 5 Chamotte PHLOCAST M 32 SR 5 Bauxite (1200 C) (1200 C) PHLOX Andalusite (1200 C) (1200 C) PLICAST LX 58 6 Andalusite GIBRAM 5 Bauxite Alternative insulating castables BASACAST iso (cast) 5 Light weight chamotte Light weight BASACAST iso chamotte; Vermiculite PLICAST Strong-Lite 4 Light weight chamotte PLICAST XL-25 5 Light weight aggregates Light weight added at PLIGUN XL chamotte the nozzle PLICAST LW-mix Vermiculite Light weight added at BASACAST iso (gun) chamotte the nozzle Light weight added at PLISTIX isogun chamotte; the nozzle Vermiculite NOTES: CALDERYS does not warrant the accuracy, fi tness for purpose or update of any information disclosed herein. The recipient shall refer to instructions and advice provided under any technical documentation. This document and the information contained herein are the exclusive property of CALDERYS. Reproduction, alteration, copy, release, publication or distribution, in whole or in part, is not allowed. References, trademarks and specifi cations of the products may change according to the geographical area to be supplied. Please check the availability of the products with the sales area manager.

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