HR 500. Edition 09/2016 HR 500 HR 500 T. HR 500 Guss. HR 500 Alu HR 500 G HR 500 GT. Made by Guhring

Transcription

1 Solid carbide high-performance reamers up to Ø 20 mm for universal application NEW up to Ø 1,97 mm T NEW Solid carbide head reamer for Ø mm uss Solid carbide high-performance reamers for the machining of and Alu Solid carbide high-performance reamers for the machining of aluminium Carbide- or cermet-tipped high-performance reamers from Ø 6 mm up to 40 mm NEW up to Ø 6 mm T Carbide- or cermet-tipped high-performance reamers from Ø 40 mm up to 76.2 mm Edition 09/2016 Made by uhring

2 high-performance reamers Pictograms Tool material Solid carbide Carbide Cermet Solid carbide Carbide-tipped Internal cooling Standard to uhring standard Type S T S uss S Alu S S T S D T D uss D Alu D D T D Blind hole (S) Through hole (D) Cutting direction R r-h Tolerance H7 +0,005 Hole type Through hole Blind hole No.of cutting edges Shank form HA Helix angle straight-fluted Spacing extremely unequal Possible misprints or any type of intermediate changes do not entitle to any claims. All DIN marked products can be supplied deviating from the catalogue dimensions as long as they correspond to the specified DIN standard. Printed in ermany uhring K P.O. Box D Albstadt Herderstrasse D Albstadt Tel.: Fax: Internet: info@guehring.de 2

3 high-performance reamers HIH-PERFORMANCE REAMERS Perfect reaming in all diameters high-performance reamers are the optimal tooling solution for all diameters from 1.97 to 76.2 mm. To apply the optimally designed high-performance reamer a range of various options is available. Solid carbide reamers up to diameter mm Carbide and cermet-tipped reamers up to diameter 76.2 mm Solid carbide reamers for intermediate dimensions and stepped tools in Active programme 3

4 high-performance reamers Program summary Standard Type Tool illustration Tool material Surface finish d1 uhring no Discount group Standard range page S Solid carbide S Solid carbide D Solid carbide D Solid carbide T S Solid carbide T D Solid carbide uss S Solid carbide uss D Solid carbide Alu S Solid carbide Alu D Solid carbide S Carbide S Cermet tipped D Carbide D Cermet tipped T S Semi-standard Carbide T S Semi-standard Cermet tipped T D Semi-standard Carbide bright steam tempered TiAlN nanoa Carbo Signum

5 high-performance reamers Program summary Standard Type Tool illustration Tool material Surface finish d1 uhring no Discount group Standard range page T D Semi-standard Cermet tipped HSK-A hydraulic chucks, extra length, for T HSK-A Shrink fit extension for T is now also available in longer version Tool selection for optimal economy and quality Steel P up to 1200 N/mm 2 Stainless steel M Cast iron K 40/50 60/70 Aluminium N Tispecial alloys Ni-Basis Ti-Basis S Hardened steel H up to 48 HRC up to 63 HRC optimal suitability limited suitability Solid carbide Universal Ø 20 mm Solid carbide HR500 uss Solid carbide HR500 Alu Carbide tipped HR500 Ø > 20 mm Cermet tipped HR / / / /1041 Optimal diameters of pre-drilled holes Recommended stock allowance, in mm up to Ø6 up to Ø10 up to Ø16 up to Ø25 up to Ø40 above Ø40 all materials Ø Ø 0.2 Ø Ø 0.3 Ø Ø Hardened steel H up to 48 HRC Ø Ø 0.2 Ø 0.2 Ø 0.2 Ø 0.3 Ø 0.3 up to 63 HRC Ø 0.1 Ø 0.1 Ø Ø 0.2 Ø 0.2 Ø 0.2 5

6 T solid carbide head solution R 500 now available as standard tool T With T uhring provides a solid carbide head reamer from 16 to 39.1 mm diameter. With T reamers the successful solid carbide design of T is being extended to 39.1 mm diameter. It s short and compact solution ensures an economical production. Nevertheless, one can fall back on the multi-faceted possibilities of. Thanks to the universal HA shank T can be flexibly combined with standard chucks and numerous extensions. This essential advantage makes expensive special holders unnecessary. This enables a cost-efficient and a very high quality reaming operation. An overview of your advantages High-performance reamer ensures especially economical machining Flexible holder options thanks to HA shank Simple extension thanks to shrink fit extension or hydraulic chuck Available as universal, cast iron or aluminium design options 6

7 T versatile combination possibilities Wide-ranging extension possibilities d2 l 4 Cast iron option with Signum-coating is available as K a special solution for the application in all cast irons 4 N 3 options Standard option for universal application is NanoA coated With the carbo-coated special solution for the application in aluminium, aluminium wrought alloys or AlSi cast alloys can be machined. l 2 For the application with large reaming depths and for the simple bridging of projecting edges T can be combined with numerous extensions. With a cost-efficient price-performance ratio the shrink fit extension (uhring no. 4719), for example, scores points. When a slender holder is required and cannot be shrink fitted, uhring can provide the new hydraulic chuck from clamping-ø 10 mm. d1 NEW! Hydraulic chuck as a special holder from clamping-ø 10 mm. l 1 Concentricity check position Shrink fit extension (uhring no. 4719), p. 21) Internal cooling Flexible combination possibilities For short reaming depths T can be clamped in conventional hydraulic chucks, shrink fit chucks or other accurate concentric clamping chucks thanks to the standardised shank to DIN 6535-HA. Blind hole design with central coolant exit Through hole design with radial coolant delivery 7

8 solid carbide high-performance reamers Universal High-performance reamers Solid carbide HA S D uhring no The solid carbide HPC reamer operates with highest cutting rates and produces extremely high-quality holes. Therefore, it often enables considerable savings in the process costs. In addition, it provides very high process reliability. Surface finish Discount group R H7 R H7 Intermediate dimensions from Ø mm possible on request. d2 d1 l 4 l 2 l 1 Code no. d1 d2 h6 l1 l2 l4 mm mm mm mm mm Availability 8 bright steam tempered TiAlN nanoa Carbo Signum

9 solid carbide high-performance reamers Universal High-performance reamers Solid carbide HA S D uhring no The solid carbide HPC reamer operates with highest cutting rates and produces extremely high-quality holes. Therefore, it often enables considerable savings in the process costs. In addition, it provides very high process reliability. Surface finish Discount group R +0,005 R +0,005 Intermediate dimensions from Ø mm possible on request. d2 d1 l 4 l 2 l 1 Code no. d1 d2 h6 l1 l2 l4 mm mm mm mm mm Availability bright steam tempered TiAlN nanoa Carbo Signum 9

10 solid carbide high-performance reamers Universal High-performance reamers Solid carbide HA S D uhring no The solid carbide HPC reamer operates with highest cutting rates and produces extremely high-quality holes. Therefore, it often enables considerable savings in the process costs. In addition, it provides very high process reliability. Surface finish Discount group R +0,005 R +0,005 Intermediate dimensions from Ø mm possible on request. d2 d1 l 4 l 2 l 1 Code no. d1 d2 h6 l1 l2 l4 mm mm mm mm mm Availability 10 bright steam tempered TiAlN nanoa Carbo Signum

11 T solid carbide high-performance reamers Universal High-performance reamers Solid carbide HA T S T D uhring no The solid carbide high-performance reamer T operates with maximum productivity. Blind hole design with central coolant exit. Through hole design with radial coolant delivery and spiral point for ensured chip evacuation in feed direction. Intermediate dimensions from Ø mm possible on request. Surface finish Discount group R H7 R H7 Ø d2 h6 Ø d1 l1 l2 l4 Code no. d1 d2 h6 l1 l2 l4 mm mm mm mm mm Availability bright steam tempered TiAlN nanoa Carbo Signum 11

12 EWR 500 de-burring reamer Simple and efficient De-burring cross holes with EWR 500 With conventional reamers the burr at the cross hole is only folded down. The surface finish quality and the hole quality is reduced. The new EWR 500 de-burring reamer de-burrs cross holes with process reliability. By adapting the coolant pressure, the gap between reamer and the hole wall is prevented. This enables a clean cut of the burr at the root. The de-burring reamer can also be applied for fits because the hole wall is not damaged. The de-burring tool is individually designed by uhring. The position and number of coolant exits is co-ordinated according to the machining task. The contact pressure is ensured through several coolant exits thus reducing the drop in pressure. EWR

13 Cast solid carbide high-performance reamers + High-performance reamers Cast Solid carbide HA uss S uss D uhring no The solid carbide HPC reamer operates with highest cutting rates and produces extremely high-quality holes. Therefore, it often enables considerable savings in the process costs. In addition, it provides very high process reliability. Surface finish Discount group R H7 R H7 Intermediate dimensions from Ø mm possible on request. d2 d1 l 4 l 2 l 1 Code no. d1 d2 h6 l1 l2 l4 mm mm mm mm mm Availability bright steam tempered TiAlN nanoa Carbo Signum 13

14 ALU solid carbide high-performance reamers ALU High-performance reamers ALU Solid carbide HA Alu S Alu D uhring no The solid carbide HPC reamer operates with highest cutting rates and produces extremely high-quality holes. Therefore, it often enables considerable savings in the process costs. In addition, it provides very high process reliability. Surface finish Discount group R H7 R H7 Intermediate dimensions from Ø mm possible on request. d2 d1 l 4 l 2 l 1 Code no. d1 d2 h6 l1 l2 l4 mm mm mm mm mm Availability 14 bright steam tempered TiAlN nanoa Carbo Signum

15 high-performance reamers High-performance reamers Carbide HA S D uhring no The carbide-tipped produces firstclass hole qualities with highest cutting rates. In addition, it provides a very high process reliability and considerably reduces process costs. Further advantages: Intermediate dimensions from Ø 20.1 mm can be supplied at short notice Carbide-tipped tools with Signum -coating for machining meeting highest demands on surface quality of hole (cutting rates see uhring no. 1036/1037) Surface finish Discount group R H7 R H7 d2 d1 l 4 l 2 l 1 Code no. d1 d2 h6 l1 l2 l4 mm mm mm mm mm Availability bright steam tempered TiAlN nanoa Carbo Signum 15

16 high-performance reamers High-performance reamers Cermet-tipped HA S D uhring no Surface finish Discount group R H7 R H7 The cermet-tipped produces firstclass hole qualities with highest cutting rates. In addition, it provides a very high process reliability and considerably reduces process costs. Intermediate dimensions from Ø mm possible on request. d2 d1 l 4 l 2 l 1 Code no. d1 d2 h6 l1 l2 l4 mm mm mm mm mm Availability 16 bright steam tempered TiAlN nanoa Carbo Signum

17 T high-performance reamers T high-performance reamers top performance above Ø mm Also for diameters above mm uhring s technology is first choice for highperformance reaming. Numerous intelligent solutions ensure also with large diameters maximum cutting rates and optimal quality: Variety for perfect machining results The T tool heads are available in the semi-standard range with short delivery times in the diameter range > 40.0 to 76.2 mm for the following material specific ranges: Carbide-tipped with nanoa-coating for stainless steels, 60,, special alloys and non-ferrous metals Carbide-tipped with Signum-coating with high demands on surface quality for and 60 Carbide-tipped with Carbo-coating for Al machining Cermet-tipped for steels and 40/50 In addition, we manufacture special tools to customer specific requirements on request. Optimal cooling lubrication Thanks to the newly developed, patent applied for, re-direction screw at the face side of the T tool heads, the cooling lubricant process reliably reaches the cutting edges. It is impossible for chips to clog up the cooling lubricant exits. Thanks to the especially flat design of the re-direction screw the machining of blind holes is possible right up to the base of the hole. If necessary, the re-direction screw can be removed for the machining of blind holes. 17

18 T high-performance reamers as semi-standard High-performance reamers Carbide ~HA T S T D T as semi-standard Straight shank ~ DIN 6535 HA tol. H6 with tang for optimal holding in extra length, slender hydraulic chuck uhring no. 4290, but also in conventional hydraulic chucks or shrink fit chucks. Further advantages: Intermediate dimensions from Ø mm can be supplied at short notice Carbide-tipped tools with Signum -coating for machining meeting highest demands on surface quality of hole (cutting rates see uhring no. 1036/1037) Minimum order quantity is 2. When applying long hydraulic chucks with tang: Eliminate play between chuck and reamer by rotating to stop prior to clamping. uhring no Surface finish Discount group R H7 R H7 d2 d1 l 4 l 2 l 1 Code no. d1 d2 h6 l1 l2 l4 mm mm mm mm mm Availability 18 bright steam tempered TiAlN nanoa Carbo Signum

19 T high-performance reamers as semi-standard High-performance reamers Cermet-tipped ~HA T S T D T as semi-standard Straight shank ~ DIN 6535 HA tol. H6 with tang for optimal holding in extra length, slender hydraulic chuck uhring no. 4290, but also in conventional hydraulic chucks or shrink fit chucks. Minimum order quantity is 2. uhring no Surface finish Discount group R H7 R H7 When applying long hydraulic chucks with tang: Eliminate play between chuck and reamer by rotating to stop prior to clamping. d2 d1 l 4 l 2 l 1 Code no. d1 d2 h6 l1 l2 l4 mm mm mm mm mm Availability bright steam tempered TiAlN nanoa Carbo Signum 19

20 HSK-A hydraulic chucks, extra length, for T Shrink fit extension HSK-A hydraulic chucks, extra length For high precision reamers T with tang. Scope of delivery: uhring no Surface finish Discount group 114 incl. adjustment screw uhring no incl. hexagon chuck key uhring no order coolant delivery set uhring no separately l 2 10 SW d 4 d 2 d 1 d 3 l 5 l 1 Code no. d3 HSK-A f. d1 h6 mm d2 mm d4 mm l1 mm l2 mm l5 mm inc SW kg Availability 20

21 Shrink fit extension for T For clamping in hydraulic or shrink fit chuck. uhring no Surface finish Discount group 148 e l4 d4 d1 d3 l3 l2 l1 Code no. for shank-ø d 2 d 3 h6 d 4 l 1 l 2 l 3 l 4 e d 1 h6 mm mm mm mm mm mm mm mm Availability 21

22 Cast specialist for optimal surface finish Cast iron machining with only one tool APPLICATION EXAMPLES -30 brake housing Ø mm H7 Surface finish requirement R a = 0.8 v c = 200 m/min f u = 1.2 mm/rev. Tool life: 48 m -50 transmission housing Ø mm Surface finish requirement R z = 10 v c = 195 m/min f u = 1.1 mm/rev. Tool life: 66 m The customer also machines -25 with the same tool and achieves optimal machining results. 22

23 Application examples Application examples for uhring s S and D solid carbide high-performance reamers with highest feed rates and tool life. The S and D solid carbide high-performance reamers have shown their performance in several applications, see following table: Tool type S D D S Cast D uhring no special reamer for tighter tolerances component machined hinge ring valve body ring cylinder head workpiece material gen. steel alloyed steel gen. steel alloyed steel 30 hole diameter (mm) 9 8 5, hole tolerance H7 H7 H6 IT 5 H7 reaming depth (mm) cutting speed v c (m/min.) feed rate v f (mm/min.) tool life (m) Application examples for uhring special high-performance reamers Carbide- or cermet-tipped special high-performance reamers S and D have already been able to demonstrate their efficiency in numerous applications. The following table contains some examples. Tool type D D D uhring no (shortened) tool material/coating Cermet HM + TiAlN nanoa Cermet component machined universal joint wheel flange differential housing workpiece material steel cast iron cast iron hole diameter (mm) hole tolerance F7 H8 H7 reaming depth (mm) cutting speed v c (m/min.) feed rate v f (mm/min.) tool life (m)

24 uhringnavigator reamers up to mm Tools with bold feed column no. are preferred choice. Counter- Feed column no. sink Ø mm f (mm/rev.) < > Coolant pressure (bar) uhring no. Tool material Surface finish Type D Ø D Ø D Ø 10 T S Cutting speed (v c) For an optimal cooling lubricant supply to type D reamer cutting edges for through holes we recommend clamping in hydraulic or shrink fit chucks to the maximum clamping depth. Material group Material examples, new description (old description in brackets) Figures in bold = material no. to DIN EN Common structural steels S185(St33), P275N(StE285), P235H(H1), P265H(H2) E295 (St50-2), E360 (St70-2), P500NH (WStE500) Free-cutting steels SMnPb30 (9SMnPb28), SMn37 (9SMn36) S20 (45S20), (60S20), SPb20 (45SPb20) Unalloyed heat-treatable steels C22, C30E (Ck30) C45, C45E (Ck45) C60, C60E (Ck60) Alloyed heat-treatable steels MnSi4, Cr2, Cr NiCr6, Cr4, CrMo4 Unalloyed case hard. steels (C10), C10E (Ck10) Alloyed case hardened steels CrMo11, MnSi NiCr13, MnCr5, CrMo5 Nitriding steels CrAl CrMoV9, CrAlNi7 Tool steels C75W, Cr6, CrMoV X210Cr12, X42Cr13, WCr6, X45NiCrMo4 High speed steels S , S 6-5-2, S Spring steels Si7, Cr3, CrV4 (51CrV4) Stainless steels, sulphured X12CrS13, X14CrMoS17, X6CrMoS17, X8CrNiS18-9 austenitic X5CrNi18-10 (V2A), X6CrNiTi18-10, X6CrNiMoTi (V4A) martensitic X20CrNi172 (X17CrNi16-2), X39CrMo17-1, X2CrMoTi18-2 Hardened steels Special alloys Nimonic, Inconel, Monel, Hastelloy Cast iron EN-JL-100 (10), EN-JL-200 (20) EN-JL-250 (25), EN-JL-350 (35) Spheroidal graphite iron and EN-JS (40), EN-JS (50), EN-JMW (TW35) malleable cast iron EN-JS (70), EN-JMB (TS70) Chilled cast iron Ti and Ti-alloys Ti99,5, TiAl5Sn2,5, TiCu TiAl6Zr5, TiAl6V4, TiAl4Mo4Sn2,5, - TiAl8Mo1V1 Aluminium and Al-alloys Al99,5, AlMgSi1, AlMg1 Al wrought alloys AlMgSiPb, AlCuMg1, AlMg3Si, AlZnMgCu1,5 Al cast alloys 10 % Si AlSi5Cu1, AlSi7Cu3, AlSi9 24 % Si AlSi12, AlSi12Cu, - -AlSi12CuNiMg Magnesium alloys MgMn2, MgAl8Zn1, MgAl6Zn1 Copper, low-alloyed SE-Cu, CuSn6, CuSn5ZnPb Brass, short-chipping CuZn39Pb2, CuZn39Pb3, CuZn43Pb2 long-chipping CuZn20, CuZn33, CuZn37Pb0,5 Bronze, short-chipping CuSn7ZnPb, CuPb5Sn5, CuPb10Sn CuNi18Zn19Pb Bronze, long-chipping CuAl5, CuAl9Mn, CuSn CuAl11Ni, CuBe2 Duroplastics Bakelit, Resopal, Pertinax, Moltopren Thermoplastics Plexiglass, Hostalen, Novodur, Makralon New cast materials V EN-JV250 (V25), EN-JV350 (V35) EN-JV400 (V40), EN-JV500 (V50), SiMo 6 New cast materials ADI EN-JS (ADI800), EN-JS (ADI1000) EN-JS (ADI1200), EN-JS (ADI1400) Kevlar Kevlar lass, carbon conc. plastics FK/CFK 24 Tensile str. MPa (N/mm 2 ) Hardness 350 HB 48 HRC 66 HRC 240 HB 350 HB 240 HB 350 HB 350 HB 220 HB 300 HB Air Neat oil Soluble oil Coolant

25 Universal / ALU 1685 / / Solid carbide Solid carbide Solid carbide Solid carbide Solid carbide Solid carbide Solid carbide Solid carbide TiAlN nanoa TiAlN nanoa TiAlN nanoa TiAlN nanoa Signum Signum Carbo Carbo S D T S T D HR500 uss S HR500 uss D HR500 Alu S HR500 Alu D v c m/min Feed column no. v c m/min Feed column no v c m/min Feed column no

26 uhringnavigator Reamers from Ø mm up to mm Tools with bold feed column no. are preferred choice. uhring no. Tool material Surface finish Type Counter- Feed column no. sink Ø mm f (mm/rev.) < > Coolant pressure (bar) D Ø D Ø D Ø 10 T 20 S Cutting speed (v c) For an optimal cooling lubricant supply to type D reamer cutting edges for through holes we recommend clamping in hydraulic or shrink fit chucks to the maximum clamping depth. Material group Material examples, new description (old description in brackets) Figures in bold = material no. to DIN EN Common structural steels S185(St33), P275N(StE285), P235H(H1), P265H(H2) E295 (St50-2), E360 (St70-2), P500NH (WStE500) Free-cutting steels SMnPb30 (9SMnPb28), SMn37 (9SMn36) S20 (45S20), (60S20), SPb20 (45SPb20) Unalloyed heat-treatable steels C22, C30E (Ck30) C45, C45E (Ck45) C60, C60E (Ck60) Alloyed heat-treatable steels MnSi4, Cr2, Cr NiCr6, Cr4, CrMo4 Unalloyed case hard. steels (C10), C10E (Ck10) Alloyed case hardened steels CrMo11, MnSi NiCr13, MnCr5, CrMo5 Nitriding steels CrAl CrMoV9, CrAlNi7 Tool steels C75W, Cr6, CrMoV X210Cr12, X42Cr13, WCr6, X45NiCrMo4 High speed steels S , S 6-5-2, S Spring steels Si7, Cr3, CrV4 (51CrV4) Stainless steels, sulphured X12CrS13, X14CrMoS17, X6CrMoS17, X8CrNiS18-9 austenitic X5CrNi18-10 (V2A), X6CrNiTi18-10, X6CrNiMoTi (V4A) martensitic X20CrNi172 (X17CrNi16-2), X39CrMo17-1, X2CrMoTi18-2 Hardened steels Special alloys Nimonic, Inconel, Monel, Hastelloy Cast iron EN-JL-100 (10), EN-JL-200 (20) EN-JL-250 (25), EN-JL-350 (35) Spheroidal graphite iron and EN-JS (40), EN-JS (50), EN-JMW (TW35) malleable cast iron EN-JS (70), EN-JMB (TS70) Chilled cast iron Ti and Ti-alloys Ti99,5, TiAl5Sn2,5, TiCu TiAl6Zr5, TiAl6V4, TiAl4Mo4Sn2,5, - TiAl8Mo1V1 Aluminium and Al-alloys Al99,5, AlMgSi1, AlMg1 Al wrought alloys AlMgSiPb, AlCuMg1, AlMg3Si, AlZnMgCu1,5 Al cast alloys 10 % Si AlSi5Cu1, AlSi7Cu3, AlSi9 24 % Si AlSi12, AlSi12Cu, - -AlSi12CuNiMg Magnesium alloys MgMn2, MgAl8Zn1, MgAl6Zn1 Copper, low-alloyed SE-Cu, CuSn6, CuSn5ZnPb Brass, short-chipping CuZn39Pb2, CuZn39Pb3, CuZn43Pb2 long-chipping CuZn20, CuZn33, CuZn37Pb0,5 Bronze, short-chipping CuSn7ZnPb, CuPb5Sn5, CuPb10Sn CuNi18Zn19Pb Bronze, long-chipping CuAl5, CuAl9Mn, CuSn CuAl11Ni, CuBe2 Duroplastics Bakelit, Resopal, Pertinax, Moltopren Thermoplastics Plexiglass, Hostalen, Novodur, Makralon New cast materials V EN-JV250 (V25), EN-JV350 (V35) EN-JV400 (V40), EN-JV500 (V50), SiMo 6 New cast materials ADI EN-JS (ADI800), EN-JS (ADI1000) EN-JS (ADI1200), EN-JS (ADI1400) Kevlar Kevlar lass, carbon conc. plastics FK/CFK 26 Tensile str. MPa (N/mm 2 ) Hardness 350 HB 48 HRC 66 HRC 240 HB 350 HB 240 HB 350 HB 350 HB 220 HB 300 HB Air Neat oil Soluble oil Coolant

27 high-performance reamers Solid carbide Cermet tipped TiAlN nanoa bright bright S D S D v c m/min Feed column no. v c m/min Feed column no

28 uhringnavigator Reamers from Ø mm up to mm Tools with bold feed column no. are preferred choice. uhring no. Tool material Surface finish Type Counter- Feed column no. sink Ø mm f (mm/rev.) < > Coolant pressure (bar) D Ø D Ø D Ø T 20 S Cutting speed (v c) For an optimal cooling lubricant supply to type D reamer cutting edges for through holes we recommend clamping in hydraulic or shrink fit chucks to the maximum clamping depth. Material group Material examples, new description (old description in brackets) Figures in bold = material no. to DIN EN Common structural steels S185(St33), P275N(StE285), P235H(H1), P265H(H2) E295 (St50-2), E360 (St70-2), P500NH (WStE500) Free-cutting steels SMnPb30 (9SMnPb28), SMn37 (9SMn36) S20 (45S20), (60S20), SPb20 (45SPb20) Unalloyed heat-treatable steels C22, C30E (Ck30) C45, C45E (Ck45) C60, C60E (Ck60) Alloyed heat-treatable steels MnSi4, Cr2, Cr NiCr6, Cr4, CrMo4 Unalloyed case hard. steels (C10), C10E (Ck10) Alloyed case hardened steels CrMo11, MnSi NiCr13, MnCr5, CrMo5 Nitriding steels CrAl CrMoV9, CrAlNi7 Tool steels C75W, Cr6, CrMoV X210Cr12, X42Cr13, WCr6, X45NiCrMo4 High speed steels S , S 6-5-2, S Spring steels Si7, Cr3, CrV4 (51CrV4) Stainless steels, sulphured X12CrS13, X14CrMoS17, X6CrMoS17, X8CrNiS18-9 austenitic X5CrNi18-10 (V2A), X6CrNiTi18-10, X6CrNiMoTi (V4A) martensitic X20CrNi172 (X17CrNi16-2), X39CrMo17-1, X2CrMoTi18-2 Hardened steels Special alloys Nimonic, Inconel, Monel, Hastelloy Cast iron EN-JL-100 (10), EN-JL-200 (20) EN-JL-250 (25), EN-JL-350 (35) Spheroidal graphite iron and EN-JS (40), EN-JS (50), EN-JMW (TW35) malleable cast iron EN-JS (70), EN-JMB (TS70) Chilled cast iron Ti and Ti-alloys Ti99,5, TiAl5Sn2,5, TiCu TiAl6Zr5, TiAl6V4, TiAl4Mo4Sn2,5, - TiAl8Mo1V1 Aluminium and Al-alloys Al99,5, AlMgSi1, AlMg1 Al wrought alloys AlMgSiPb, AlCuMg1, AlMg3Si, AlZnMgCu1,5 Al cast alloys 10 % Si AlSi5Cu1, AlSi7Cu3, AlSi9 24 % Si AlSi12, AlSi12Cu, - -AlSi12CuNiMg Magnesium alloys MgMn2, MgAl8Zn1, MgAl6Zn1 Copper, low-alloyed SE-Cu, CuSn6, CuSn5ZnPb Brass, short-chipping CuZn39Pb2, CuZn39Pb3, CuZn43Pb2 long-chipping CuZn20, CuZn33, CuZn37Pb0,5 Bronze, short-chipping CuSn7ZnPb, CuPb5Sn5, CuPb10Sn CuNi18Zn19Pb Bronze, long-chipping CuAl5, CuAl9Mn, CuSn CuAl11Ni, CuBe2 Duroplastics Bakelit, Resopal, Pertinax, Moltopren Thermoplastics Plexiglass, Hostalen, Novodur, Makralon New cast materials V EN-JV250 (V25), EN-JV350 (V35) EN-JV400 (V40), EN-JV500 (V50), SiMo 6 New cast materials ADI EN-JS (ADI800), EN-JS (ADI1000) EN-JS (ADI1200), EN-JS (ADI1400) Kevlar Kevlar lass, carbon conc. plastics FK/CFK 28 Tensile str. MPa (N/mm 2 ) Hardness 350 HB 48 HRC 66 HRC 240 HB 350 HB 240 HB 350 HB 350 HB 220 HB 300 HB Air Neat oil Soluble oil Coolant

29 T high-performance reamers Solid carbide Solid carbide Cermet Cermet TiAlN nanoa TiAlN nanoa bright bright T S T D T S T D v c m/min Feed column no. v c m/min Feed column no

30 Questionnaire ACTIVE Solid carbide reamers in special dimensions Order Inquiry Contact for questions Name/customer no. if available New customer Order no. Street no. Town/post code Telephone Fax Date Quantity Signature Minimum order quantity 5 tools Nom.-Ø d 1 Tolerance Example Example Hole Ø / tol. Ø 12 F8 Ø 12 +0,03 +0,01 or Nom.-Ø d 1 upper/lower limit Example Reamers manufact. Ø / tol. Ø 12 +0,008 +0,002 Blind hole Ød 2 h6 Ød 1 60 central bore l1 l2 l A with internal cooling for blind holes Through hole with internal cooling Ød2 h6 Ød1 l2 without internal cooling one coolant groove per cutting edge l1 patent applied for longitudinal grooves in the shank for through holes (with IC) Dimensions long version short version Further dimensions on request long version short version Nom.-Ø [mm] from to d 1 l 1 Reach l 2 l 1 Reach l 2 Chamfer length l a (only blind holes) Shank-Ø h6 DIN 6535 d Coating TiAlN ( optimal for the machining of steel and universal application) Zenit (optimal for the machining of titanium) Signum (optimal for the machining of /) Carbo (optimal for the machining of Al) Material steel/hardened steel/ special alloys/va / CAST: Delivery time appr. 4 weeks Al-wrought-cast alloys Delivery time appr. 5 weeks 30

31 Questionnaire ACTIVE Solid carbide step reamers made to measure Order Inquiry Contact for questions Name/customer no. if available New customer Order no. Street no. Town/post code Telephone Fax Date Quantity Signature Minimum order quantity 5 tools Hole Ø / tol. or Reamers manufact. Ø / tol. cyl. step length/ countersink angle Step length l 3 ±0.1 Example nom.-ø d 1 upper/lower limit step Ø d 3 upper/lower limit Ø 12 F8 Ø 10 H7 Ø 12 Ø 10 Example Example +0,01 Ø 12-0,004 Ø 10 +0,02-0,004 ±0,2 +0,01-0,004 Blind hole Hole and countersink Ød 2 h6 Ød 1 l2 W1 l3 Ød 3 l A 60 with internal cooling for blind holes l1 Through hole Stepped hole Ød 1 Ød 3 with internal cooling Ød 2 h6 without internal cooling Hole and countersink one coolant groove per cutting edge l2 W1 l3 l1 Dimensions long version short version Further dimensions on request Nom.-Ø [mm] from to d 1 long version short version smallest poss. step-ø d 3 l 1 Reach l 2 l 1 Reach l 2 Chamfer length l a (only blind holes) Shank-Ø h6 DIN 6535 d d1x0.7 (min.ø2.95) d1x0.7 (min.ø2.95) d1 x d1 x d1 x d1 x d1 x d1 x d1 x Coating TiAlN ( optimal for the machining of steel and universal application) Zenit (optimal for the machining of titanium) Signum (optimal for the machining of /) Carbo (optimal for the machining of Al) Material steel/hardened steel/ special alloys/va / CAST: Delivery time appr. 4 weeks Al-wrought-cast alloys Delivery time appr. 5 weeks 31

32 uhring K P.O. Box D Albstadt Herderstr D Albstadt Telephone: No liability can be accepted for printing errors or technical changes of any kind. Our Conditions of Sale and Terms of Payment apply. Available on request /16129-VII-25 Printed in ermany 2016