EcoCut Rebore Don t just bore - rebore

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1 Don t just bore - rebore The creative solution to total cost reduction!

2 Productivity Turn the cost screw together with PLANSEE TIZIT Break-down of workpiece costs Tooling costs 2-6 % Manufacturing costs (machine / manpower) % Material costs % Increase in productivity: (parts produced per time unit) Due to improved utilization of the available machine capacity considerable cost reduction per workpiece becomes possible. In this context TIZIT EcoCut-ebore makes a decisive contribution through: - fewer tool changes - increase of v c - increase of f - increase of a p Increase in productivity by +30% results in reduction of workpiece costs by -19% +30% -19% +30% -1% Increase of tool life by +30% results in reduction of workpiece costs by -1% Increase of tool life: As the average tool costs amount to only 2-6 % of the workpiece costs, prolonging tool life typically can only reduce total costs minimally. 2

3 Benefits Counterboring with 3 effective cutting edges Initial bore D 1 necessary Boring applications Standard turning applications everse direction of rotation Turning of face profiles is possible up to a maxiumum width of half the diameter of the tool Problem solver for insufficient tool storage Less programming effort Produces flat bottom counterbores and 90 shoulders educed stock-keeping costs for tools and indexable inserts Considerable cost savings concerning tool acquisition Shorter set-up times educed pre-setting times 3

4 Tools ø mm 2.25D (=l 2 ) Drawing shows right hand tool Type, mm D D 1 ordering description d 1 d 2 l 1 l 2 l 3 f EC 4020L D 10 EC D 10 EC 6032L D 17 EC D Indexable insert XC_T 10...N XC_T 17...N Supply details: basic body fitted with 3 clamping screws, additionally required indexable inserts and assembly screw driver Ordering example: 1 piece of EC 4020L D 10 4

5 ø mm Indexable inserts / spare parts Grade: H216T S226 GM40 CM40 S40T Geometry: -27P standard standard standard standard M F Dimension "d" measured at height "s" Type, ordering description XCNT 10T304EN XCET 10T304FN-27P XCNT 10T308EN XCET 10T308FN-27P XCNT EN XCET FN-27P Main application mm l 1 d s d 1 r 0, ,6 3,97 4,4 0,4 0,8 0, ,5 5,56 5,3 0,8 0,8 steel stainless cast iron aluminium heat resistant alloys Extended application HM-grade wear resistance / toughness H216T S226 GM40 CM40 S40T Ordering example: 30 pieces of XCNT 10T304EN GM40 Spare parts for EC 4020L/03-...D 10 EC 6032L/03-...D Dimension M3,5 x 9,0 M4,5 x 10, (T15) (T20) Torx Ordering example: 1 piece of screw driver (T20) 10 pieces of screws (M4,5 x 10,5) 5

6 Cutting data values Workpiece material non alloyed steel A F N S low alloyed steel high alloyed steel corrosion resistant steel stainless steel grey cast iron grey cast iron with spheroidal graphite cast iron aluminium wrought alloys aluminium cast alloys copper & copper alloys (bronze, brass) non metal materials heat resistant alloys titanium alloys Type of treatment / alloy 0,15% C 0,15% - 0,45% C 0,45% C ferritic martensitic ferritic / martensitic quenched austenitic quenched duplex martensitic / austenitic perlitic / ferritic perlitic / martensitic ferritic perlitic ferritic perlitic non non < 12% Si < 12% Si non > 12% Si machining alloy stock (1% Pb) brass, red bronze bronze lead free copper and electrolytic copper thermosetting plastics fibre-reinforced plastics hard rubber Fe-base Fe-base Ni- or Co-base Ni- or Co-base cast Ni- or Co-base pure titanium alpha- & beta-alloys Hardness HB m 400* m 1050* H216T S226 GM40 CM40 S40T v c [m/min] drilling / turning * m = maximum tensile strength measured in MPa 6

7 Cutting depth / feed Tools Initial bore (D 2 ) ø 40 mm ø min = 20 mm ø 60 mm ø min = 32 mm Counterboring ø (mm) f (mm/rev.) Face turning a p (mm) f (mm/rev.) Longitudinal turning a p (mm) f (mm/rev.) 7

8 Parent company PLANSEE TIZIT Aktiengesellschaft A-6600 eutte/tirol Tel.: +43 (5672) Fax: +43 (5672) Cutting Tools +43 (5672) Wear Parts Austria PLANSEE TIZIT Aktiengesellschaft A-6600 eutte/tirol Tel.: +43 (5672) Fax: +43 (5672) Bulgaria INSTUMENT AG Boulevard Stoletov 157 BG-5301 Gabrovo Tel.: +359 (66) Fax: +359 (66) Germany PLANSEE TIZIT GmbH Schützenstraße 29 D Bad Urach Tel.: +49 (7125) Fax: +49 (7125) France Société PLANSEE TIZIT S.A..L. 20, ue Lavoisier F Pontoise Tel.: +33 (1) Fax: +33 (1) Great Britain PLANSEE TIZIT (UK) Ltd. Cliff Lane Grappenhall Warrington WA4 3JX Tel.: +44 (1925) Fax: +44 (1925) China PLANSEE TIZIT Hong Kong Ltd. oom Hollywood Centre 233 Hollywood d., Sheung Wan Hong Kong Tel.: (+852) Fax: (+852) India Siel TIZIT Limited 58, Motilal Gupta oad Barisha IN Calcutta Tel.: +91 (33) Fax: +91 (33) Telex: ihm in Italy TIZIT S.p.A Piazza F. Martelli, 7 I Milano Tel.: +39 (02) Fax: +39 (02) tool.i@plansee.at Spain PLANSEE TIZIT Vía de las Dos Castillas, 9c Portal 2, Bajo B E Pozuelo (Madrid) Tel.: +34 (91) Fax: +34 (91) tool.e@plansee.at USA SCHWAZKOPF TECHNOLOGIES Corporation 115 Constitution Boulevard Franklin, MA Tel.: +1 (508) Fax: +1 (508) tool.usa@stc-ma.com 192 / 0 All rights reserved. 192 E 09.01

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