ESCO Quarry Products

Transcription

1 ESCO Quarry Products

2 ESCO Corporation With a history of proprietary products and a reputation for engineering and metallurgical expertise, ESCO is a leading manufacturer of technically-rich ground engaging tools and durable wearparts for mining, construction, dredging and other industrial applications. ESCO also produces a wide array of critical components for the aerospace and power-generation markets. By designing better products, eliminating waste, reducing costs and improving continuously ESCO is a global leader in providing customers with Quality, Value and Speed. ESCO Engineered Products With manufacturing facilities throughout North and South America, Europe and Asia and licensees in key markets around the world ESCO Engineered Products is the customer s choice for premier, field-tested wear solutions and ground engaging tools for the toughest, most challenging applications. 2

3 Tooth Systems Ultralok Tooth System Ultralok is an newest innovative and cost-efficient tooth system that answers customers needs in any machine application. The revolutionary integrated locking device makes the Ultralok system two pieces unlike the traditional three piece tooth systems of the past. The Ultralok is truly a hammerless system, not simply a hammerless locking device. Safety is increased, inventory is reduced and field replacement is simplified. Improved digging performance Easier to use Increased safety Longer wear life Better reliabillity Replacement Tooth Equipment ESCO has pioneered many tooth systems over the last 50 years. ESCO is still the #1 source for replacement points for these systems. Super V Tooth Equipment The ESCO SUPER V replacement teeth are available for small utility machines up to large mining shovels. A full selection of tooth styles will fit all popular machines and applications. Wide variety of point shapes Superior ESCO alloys Greater system strength One-piece vertical drive through pin Helilok Tooth Equipment ESCO developed the Helilok system over 25 years ago. ESCO Helilok points are engineered to provide optimum performance with Helilok and Vertalok adapters. Genuine ESCO designs Superior ESCO alloys Points fit both Helilok and Vertalok adapters MaxDRP Tooth Equipment Quality and value are what MaxDRP tooth equipment is all about. Sophisticated alloy technology used in our line of replacement teeth, offer a balance of hardness and toughness that is unmatched in the industry today. CAT style points and adapters for loaders and excavators H&L style points and adapters for backhoes 3

4 Dozer and Grader Products All-Cast Blades ESCO All-Cast blades and end bits are the best product available to withstand the toughest impact and abrasive applications. Available for most popular CAT and Komatsu models above 280 HP, the All-Cast product is designed specifically to match the requirements of each individual model to ensure optimum performance. ESCO cast its blades and end bits to shape when the metal is poured. The casting process enables ESCO engineers to use the toughest steel alloys and put the wear metal where it is needed. Lower operating cost Reduced maintenance Improved production ESCO Rolled-Forged Cutting Edges and End Bits ESCO offers a complete line of cutting edge and end bits for all makes and models of motor graders. ESCO also provides a complete line of curved double bevel (CDB) edges with matching end bits. Carbide overlay end bits are also available for additional protection of the moldboard while extending the life of the cutting edges. ESCO offers the following selection. ForgedTemp or MaxTemp steel Standard, heavy or extra heavyduty Optional carbide embedded Straight or drop corner end bits Uni-Lok Ripper System Dozer ripping is one of the most demanding tests for product design and metallurgical expertise. The advanced design of the ESCO Uni-Lok ripper system combats these tough ripping forces, lowering operating costs and increasing production. Greater productivitiy Lower maintenance DRP Ripper Points ESCO offers a complete line of CAT DRP ripper points and shrouds which combine tough alloy steel with enhanced OEM designs for greater value. Points for Caterpillar D4 to D11 machines Ripper shrouds also available 4

5 Replacement Lip Systems ESCO offer an unmatched selection of replacement lip systems for wheel loaders in quarry and other heavy-duty applications. From highly abrasive rehandling, to impact and abrasion at the face, we have a product designed to specifically meet any application. DoubleDuty Lip Sizes available for every make and model of FEL Available in straight and spade designs Complete line of replacement edges (weld-on or bolt-on) Bases are precision punched and drilled Superior quality steels Multi-Purpose Lip Ultralok tooth system ESCO bolt-on shrouds Tough T1 plate lip Unique spade design Precision drilled Loadmaster HDP and XDP Lips Designed to provide a clean floor Plate lip wings (HDP) or cast corner wings (XDP) Ultralok tooth system Toplok shrouds HDP lip XDP lip Lip Protection Systems Kwik-Lok II and Toplok mechanical wear protection systems offer: Kwik-Lok II system Fully mechanical runners and shrouds for easy and fast replacement Safer and more reliable Maximum protection from cast steel Reduced operating cost and machine downtime Toplok lip shrouds 5

6 ESCO Buckets ESCO Corporation is an industry leader in designing and building superior attachments for quarry applications. Whether it s a hydraulic face shovel, hydraulic excavator, or wheel loader, ESCO has the solution to enhance your machines digging performance and reduce maintenance costs. Wheel Loader Buckets Wide range of designs to include: HD bucket is available with Multi-Purpose or Loadmaster quarry lip XHD bucket is available with Loadmaster lip Heavy-duty plate throughout Loadmaster lips come with Toplok lip and wing shrouds Infinity or ESCO AR liner kits available HD bucket XHD bucket Excavator Buckets Wide product offering in mining and construction sizes Triple taper design One-piece side reinforcing plate Multiple abrasion packages available for each duty class ESCO Ultralok tooth system is standard Hydraulic Face Shovel Fronts One-piece castings eliminate weld joints in critical hinge neck area Cast alloy corners on larger fronts Kwik-Lok II wear protection packages (optional) Standard design in hinge and dump lug joint area Furnished complete with OEM style bushings Loadmaster XDP lip system ESCO SV2 or S-Series Posilok Plus tooth systems available HDP bucket XDP bucket 6

7 Crushing Products Wear Parts for all Machines ESCO Corporation offers a full line of the most advanced and productive replacement crusher wearparts for the quarry industry. The product package covers all types of machine makes and models with special ESCO and OEM designs. Wide range of crushing products for : Primary gryratory mantles, concave segments, and accessories Jaw crushers (fixed and mobile operations) stationary/moving jaws, cheek and toggle plates, and accessories Cone crushers liners, mantles, and accessories Vertical Shaft Impactors (VSI) anvils, throw shoes, liners, feed discs, and accessories Value Added Support ESCO has crushing experts available to solve problems or enhance your operation. Benefits of the ESCO value added support are: Improved chamber designs through wear strip analysis Extending liner wear life, reducing labor cost and downtime Suggesting ways to balance the work between crushers to avoid bottlenecks Fine tuning liner selection to best suit the application Special custom designed wearparts Recommending alloys to suit specific crushing conditions Epoxy Crusher Backing ESCO offers both heavy-duty and hi-impact epoxy formulas. The new environmental friendly ECO-BAK epoxy is available without shipping restrictions of conventional formulas. The Right Alloys for any Crushing Job ESCO is never satisfied with today s products or alloys. Alloys are honed for optimum performance and wear life to produce the lowest possible operating costs for our customers. Kwik-Lok Wear Protection for Crusher Systems Alloys are continually being developed to closely match changing product designs and applications. Austenitic manganese steels GT2000, 14R, 14HN, 14 Martensitic chrome moly steel 18CR Chrome white iron 33F, 35S Kwik-Lok and Kwik-Lok II runners provide an excellent wear protection in chutes and other high wear areas in crushing plants. 7

8 Abrasion Resistant Plate Wear is one of the biggest challenges facing high production operations today. The application at each operation is unique so ESCO offers a variety of options to protect valuable equipment. ESCO plate is a premium AR product available in 400 or 500 grades. Infinity chromium carbide overlay plate is an alternative for extreme abrasion applications. ESCO AR 400 ESCO AR 400 through-hardened plate is available in 3/16 through 4 thickness. Typical hardness is BHN, and the typical toughness is 20 ft.-lbs. in transverse direction. ESCO AR 400 is very formable and has high wear resistance, excellent toughness and weldability. ESCO AR 500 ESCO AR 500 through-hardened plate is available in 1/8 through 4 thickness. Typical hardness is BHN, and the typical toughness is 18 ft.-lbs. in transverse direction. ESCO AR 500 is formable in cold condition and has superior wear resistance for extreme abrasion, very good toughness and weldability. Infinity Chromium Carbide Overlay ESCO s Infinity Chromium Carbide Overlay wear protection is ideal in extreme abrasion and medium impact applications. ESCO overlay plate offers a minimum of 573 Brinell hardness. Infinity overlay plate is formable and can be ordered in custom designed kits to fit a wide variety of surface configurations. 8

9 Infinity Wear Tiles In addition to buttons, blocks, bars and runners, ESCO also offers Infinity wear tiles. These tiles have the same advantages of 700 Brinell chrome white iron (CWI) with mild steel backing, and may be ordered in custom sizes. Wear tiles may also be ordered in a jacketed version, where the mild steel backing comes up around the sides. Standard Wear Tiles Infinity wear tiles may be custom ordered to a size that matches a specific application and are designed for high abrasion with low impact. Jacketed Wear Tiles Infinity jacketed wear tiles are available in various custom sizes. Excellent for high abrasion protection, the jacket design allows the product to be used in moderate impact applications on buckets, truck beds and material chutes. CWI Bolt-on Cast Wear Blocks ESCO bolt-on cast wear blocks are an option for protection in severe wear areas in hoppers and conveyor chutes. Cast in solid 700 Brinell chrome white iron, the bolt-on design eliminates welding and makes replacement quick and easy. 9

10 Infinity Bimetallic Wear Products Reduced maintenance Infinity Buttons, Blocks, Bars and Runners ESCO Infinity wear buttons, blocks, bars and runners are a chrome white iron (CWI) casting on a mild steel backing plate. The CWI has a minimum hardness of 700 Brinell, and the mild steel backing allows easy attachment with minimal welding. There is a variety of shapes and sizes to protect any high wear area on mobile or stationary machinery. Some of the many applications are buckets for shovels, draglines, loaders and excavators, and conveyor chutes liners, grizzly screens, crusher liners, or any other equipment exposed to abrasive wear. Increased production Lower operating cost Infinity blocks Infinity bars Infinity runners Infinity buttons 10

11 Quality, Value and Speed ESCO s culture of Quality, Value and Speed (QVS) and lean manufacturing is integral to everything we do. From boardroom to break room, from office to plant floor ESCO employees strive to reduce waste, ensure safety, drive down costs, decrease lead times, standardize production techniques, and improve continuously. The result: ESCO production output meets strict specifications and offers customers superior flexibility and value. These business practices also create sustainable economic, environmental and social benefits for our employees and in the communities where we operate. Continuous QVS assessment of each ESCO facility worldwide is based on the following criteria: Quality Metal industry expertise Capability to identify, eliminate and prevent defects at the source Operational stability Established culture of continuous improvement Production process excellence Total material traceability In-house metallurgical testing Foundry operations: ISO 9001 certified Value Quick reaction to changes in customer demand Reduced cost of ownership through enhanced product performance Products which are easier and safer to replace than the competition s Longer wear life than competitors Engineering expertise and product support Speed Electronic link to customer order processes Real-time customer access to supply chain data Rapid prototyping capability Global supply chain management 11

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