MGPL owes its growth and success to the strong support of its customers & colleagues.
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2 MGPL Made a modest beginning by making Plain Limit gauges in steel & was the first one to introduce CARBIDE Limit gauges in INDIA. MGPL has been serving the customers since last 30 years. Keeping an eye on future & responding to the needs of industry for greater precision, greater speed & labour saving solutions with precision measuring technology, MGPL has successfully entered Air Gauging, Air Electronic Gauging, Auto GAUGING, Multi gauging. MGPL has grown to become a Leading manufacturer producing from Hand held CARBIDE Gauges to Higher End gauging like AUTO Gauging, Electronic Gauging etc. MGPL owes its growth and success to the strong support of its customers & colleagues. MGPL is committed to offer cost effective yet reliable solutions in measurement of a) Inside Diameter. b) Outside Diameter. c) Length. d) Width. e) Other Parameters like : Concentricity, Run Out, Flatness, Perpendicularity etc. We look forward to your continued support & guidance.
3 CARBIDE PLUG GAUGES : Are normally supplied with GO in carbide & NOGO in stabilised steel. However both can be supplied in carbide as per requirement. Range 0.5 to 8 mm - Reversible type design 8 to 40 mm - Taper shank design 40 to 60 mm - Trilock design 60 to 400 mm - Plate type plug Gauge Extra length up to 100 mm can be supplied as per requirement. 'MGPL' Gauges have excellent wall thickness to give desired results. CARBIDE SNAP GAUGES : Gauges as per customer design can be supplied. Supplied normally in single ended design. Double ended snap Gauges can be supplied. Groove diameter checking snap Gauges are also supplied in carbide. Template length Gauges also manufactured. Manufacturing range : 3 to 300 mm CARBIDE RING GAUGES : MGPL carbide ring Gauges are normally supplied GO in carbide and NOGO in steel. GO and NOGO both can be supplied if required in Carbide. Setting Rings are manufactured in carbide Extra length ring Gauges can be supplied. Manufacturing Range : 5 mm to 60 mm. CARBIDE WIDTH GAUGES : MGPL has designed carbide width Gauges in reversible type design to suit a) Piston Industries b) Pumps and Motors Industries c) Automobile & Crankshaft manufacturers. Special Gauges like woodruff width Gauges & crankpin width Gauges in Carbide are most suitable to crankshaft manufacturers. Square Gauges in carbide also offered. Setting Masters in ± 1 µm can be supplied. CARBIDE MEASURING PINS : MGPL supplies carbide measuring pins in 2 grades Grade I : Manufacturing tol. = ± mm Grade II : Manufacturing tol. = ± mm Normally having L = 35 mm Pins with close tolerance of ± 0.5 µm can also be supplied. Loose pins are also supplied in carbide. Full set of pins can be supplied in steel. Snap Gauge Checking Pins : Are made from Carbide and supplied in 11, 21 or 77 PC sets. CARBIDE SPECIAL ITEMS : Carbide special Gauges include a) Concentricity Gauge. b) Carbide setting Masters c) MGPL also supplies 1) Carbide drill jig bushes 2) Carbide locators 3) Plain carbide core rods 4) Plain dies in carbide WHY MGPL CARBIDE GAUGES? Stunning Observation Gauge cost per component with Steel Gauge was 0.87 Ps. Gauge cost per component with MGPL Carbide Gauge was 0.08 Ps.
4 AIR GAUGE UNIT MGPL Air Gauge unit is Null balance pressure system unit. High pressure system - faster response time & self cleaning of gauging area. Single setting knob, which is easily approachable. Two setting masters ensure correct linear setting. System pressure : 50 Psi/ 3.5 Kg/cm 2 Accuracy ± 2% FSD Range L.C. ± 0.02 mm 0.5 µm ± 0.04 mm 1.0 µm AIR PLUG GAUGE IN CARBIDE & STEEL Can be supplied for through bore/blind bore applications. Adjustable depth collars can be provided for checking at specific depth. Range : 5 mm to 100 mm chrome plated steel. Range : 10 mm to 50 mm in carbide. Please specify the unit for which Air Plug Gauge is required. AIR RING GAUGE IN CARBIDE & STEEL Offered with jet at center or at corner for stepped shaft. Range : 5 mm to 100 mm in hardened steel. Range : 10 mm to 40 mm in carbide. Please specify type of unit for which Gauge is required. AIR SNAP GAUGE IN CARBIDE & STEEL Offered with jet at center or at corner. Range : 10 mm to 100 mm, with carbide rest pad. Carbide Air Snap Gauge with jet fixed in Carbide tip. Please specify the unit for which Air Snap Gauge is required.
5 APPLICATION A) TAPER MEASUREMENT A suitable taper air plug Gauge or taper air ring Gauge can be manufactured to measure taper. Most reliable & widely used to overcome inconsistent blue matching which requires skill. Typical Applications : a) ISO Tapers : Supplied with 3 pairs of jet so as to find out convex / concave nature of component. For Tool holders, for machine Spindle. b) MT Tapers: Morse taper can be measured. c) Automobile components. B) BEARING THICKNESS MEASUREMENT For checking radial thickness of shell bearing used in crankshafts. Supplied with carbide mandrel for long life. Supplied with or without front support. Open jet design which minimises damage possibility on measuring area. Range : Normal mm adjustable. Accuracy in radial measurement mm. To suit existing air Gauge unit / our standard air Gauge unit. C) CONNECTING ROD GAUGING Air gauging fixture to check twist, bend. Center distance checked on Dial. 8 Jet Air plugs (2 Nos.) used. Masters can be supplied as per requirement. D) CONCENTRICITY OF BORES Concentricity can be checked with a suitable Air plug Gauge. This method proves faster and effective on shop floor. TYPICAL APPLICATION : Gear box, Shock-absorber / front forks. OTHER APPLICATION : Taper Measurement, Flatness Measurement, Concentricity Measurement etc.
6 MICROPROCESSOR BASED : MGPL offers the technology advantage to buyers with microprocessor based Versatile unit. Salient Features : Microprocessor Based. Unique scaling factor. RS. 232 O/P, Readings can be sent directly to Excel. Least count : 5 µm, 1 µm, 0.5 µm, 0.1 µm. Display of Absolute value or deviation. 3 LEDS for showing status Accept, Reject, Rework. Buzzer for rejected job. Measurement Options : Normal, Max, Min, Max-Min. With External Relay, for connecting big buzzer. Provision for Footswitch : For transferring data. Easy to set, Operate. Data Logger available to store sizes. DUE TO ADVANCED TECHNOLOGY ADVANTAGES TO CUSTOMER a) Almost all types of Air Gauges can be set. b) Any Half bridge probe can be used. MGPL also offers conversion of old Diaphragm type (dial type) air Gauge units to electronic units. With MGPL Data logger you can store the readings, later you can download the readings in your PC. MGPL can help you analyse your process better and take corrective action accordingly. Features : For variable type gauging various charts with Cp, Cpk values.
7 MGPL also offers special fixtures as shown below for various applications as required by customers. PLEASE SEND US THE COMPONENT DRAWING HIGHLIGHTING THE PARAME- TERS YOU WANT TO CHECK. a) Diameter & depth of hole. b) Concentricity checking. c) Runout checking. d) Groove diameter checking : (for Piston) e) Grading unit : (for shim selection) f) Distance & Symmetricity Checking
8 Available in 4 ranges in steps of 25 mm, up to 100 mm. Parallelism 3 µm for 0-25, mm. Parallelism 4 µm for 50-75, mm. Follows Abbe's principle. Most useful for fast repetitive checks. Can be supplied with round 8 mm measuring anvil. Any indicating instrument with 8 mm shank diameter can be used. Measuring faces chamfered for ease of insertion. Mesuring anvil Carbide tipped. (with height adjustment.) Is designed to check - 1) O.B.D. of Gears 2) Internal diameter 3) External diameter. 4) Concentricity. 5) Wall thickness. Range : mm for ID & OD. Available with Height adjustment Most useful for Autocomp, Bearing, Bush, Pumps industries.
9 Checks both internal and external dimensions. Applications Step diameters ID & OD Center to center distance. Over pin dia measurement internal & external. Groove diameter measurement internal & external. Most useful in Pumps, Motors, Automobile Industries for Flywheels, Bearing Cap, Gears, Brake Drums, Rear Axle etc. Models : MG 200 : 30 to 200 mm internal & external. MG 400 : 30 to 400 mm internal & external. Shoulder anvils flat outside spigot diameter Semi-cylindrical anvils for inside register diameters Adjustable depth stops for measuring arms Cone anvils for measuring Hole Centre Distance Disc anvils for measuring Groove diameter Cylindrical measuring pins for internal & External gear measurement External
10 MGPL Can Meet your Autogauging Needs. Solution will be offered suitable to your component. Few applications shown below Component : Sintered Bush MGPL Machine Completes A) Deburring the components B) Check Inside Dia. C) Separate accept & Rejected parts. Component : Shaft MGPL Machine Completes A) Checking 3 bearing Dias. B) Check 2 maximum Knurled Dia. C) Checks 2 runouts. Loading & Unloading Manual Machine Gives Accept and Reject Decision. SHAFT MULTI GAUGING MGPL can design & supply the multigauging fixture with computer aided gauging. Multigauging Advantages A) Avoid sending defective material to customer. B) All or maximum possible Critical parameters are checked at a time. C) All components readings can be stored in PC. D) Online SPC Parameters can be viewed. Please send your Component Drg. for auto, semiauto or multigauging solutions.
11 OUR TEAM We all at Mikronix Gauges Pvt. Ltd. are committed to achieve customer satisfaction by making continuous improvement in 1) Quality 2) Delivery 3) Service. G. D. Hanchanal (Chairman & Managing Director) OUR LAB & WORKSHOP
12 MIKRONIX GAUGES PVT. LTD. P.O. Box No. 701, B-29, MIDC Industrial Area, Chikalthana, Aurangabad (M.S.) INDIA. Tel. : , Fax : , mgpla@sancharnet.in info@mikronix-gauges.com Web : Branch Office : Delhi : (0) , (0) Chennai : (0) Bangalore : (080) Coimbatore : (0) Print Well : ,
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