Maximum Rust Protection!

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1 ZERO-RUST Zero Rust is a direct-to-metal, phenolic modified alkyd rust and corrosion control coating, which controls rust and corrosion by putting down an impermeable barrier at the steel level. Its dielectric ability is extraordinary. Steel is isolated from the electrolysis process that converts steel to rust. Zero Rust has many superior traits. The first is it provides maximum adhesion to steel, this is called chemical affinity. The second is its ability to create a dielectric barrier to isolate the steel from electrolysis process which converts steel to rust. If you starve the oxygen from the substrate, oxidation cannot occur. Testing: Zero Rust exceeded 2000 hours at 3.5 mils dry film thickness in the ASTM-B117 salt spray tests. Other popular primers test out at around 250 to 350 hours in side by testing. The effectiveness of Zero Rust on bare steel surfaces is optimized at 3.0 to 3.5 mils dry film thickness. Zero Rust Color Selection: Red Oxide 60 Gray 61 Black 62 Cat Yellow 63 White 67 Blue 68 Green 70 Safety Yellow 71 Safety Red 72 Tan 95

2 Surface Preparation: Thoroughly clean all surfaces of any dirt, oil, grease, silicone and any other contaminants with Prep-Step. Remove all loose rust. Time spent on surface preparation with greatly improve product performance. New Steel: Remove mill scale before applying Zero Rust. Any mill scale left intact will become the weak link in the system. Rusty Surfaces: Work down rusty surfaces with two goals in mind: 1 st Remove all loose scale and powdery dust. The key is to minimize air entrapment in the substrate. Leave no oxygen behind to continue the rusting process. 2 nd Remove as much pitting as possible. The smoother the surface and the tighter the remaining rust, the less product you will need to span the highs and lows to achieve the 3.0 to 3.5 mil coverage. Heavy rust scale can be softened for easier removal with the use of Zero Rust Prep-Step Partially Rusted, Partially Painted Surfaces: When repairing a painted surface that has deteriorated, total removal of old paint is preferred. When this is not feasible, treat surface as you would mil scale from the standpoint that old paint becomes the weak link in the system. The cleaner and tighter the surface, the better the results for your paint job. Painted edges can have the tendency to curl and a rotary sander will feather them out.

3 Surface Preparation: Galvanized Steel: Aged rough galvanized steel needs to be cleaned and then coated with Zero Rust Addition of either one teaspoon of dry Portland Cement or One half teaspoon of highhydrated lime per gallon of Zero Rust For new galvanized steel, use a vinyl wash primer before applying Zero Rust The dry mil thickness of the wash primer should not exceed ½ mil. Thinning: Zero Rust is a heavy bodied primer and thinning might be needed. There are many types of spray equipment on the market today. if you do find the need to thin you will need to use a EPA approved VOC compliant thinner for your area. We recommend a reduction of no more than 15-25%. Do not thin with mineral spirits or VMP. When using airless spray equipment no thinning is normally needed. You will need to thin to suit for brush or roller applications. Remember that if you thin Zero Rust additional wet film thickness will be required to achieve a dry mil of 3.0 to 3.5. Application: Mix well before using and box paint if multiple gallons are to be used. Apply with spray gun, brush or roller. For best results apply a minimum of two coats, using a crosshatch pattern from one coat to the next coat. The first coat should be about 3 mils wet (1.5 mils dry), to assure adequate coverage. An easy visual barometer is to use two dissimilar colors for the two coats. Use a red coat first then come back with a black coat to achieve total coverage. Allow 20 to 30 minutes between coats. Do not apply too heavy because flash time will increase. This is extremely important because Zero Rust is formulated to be impermeable to oxidation, thus a heavy coat will need much more time to cure. Use of a wet mill gauge is highly recommended to insure proper film mils

4 Dry Time: Zero Rust dries to touch in 30 minutes and is tack free within one hour, depending on the relative humidity and temperature. Dry time can also be affected by film thickness, flash off time between coats, amount of thinning, air movement and temperature. Temperature Range: Zero Rust can withstand intermittent temperatures of Heat resistance will vary by color. Topcoats: Zero Rust is compatible with a wide variety of commercial topcoats. Commercial topcoats may be applied within 24 hours or after solvents have evaporated. As it is impossible to cover all the topcoats on the market, you will need to do a test panel to determine compatibility and dry time window for your selected topcoats. Two-component automotive urethanes that are acetone-free and contain high solids can be used successfully. Urethanes that contain acetones will require more precise timing to topcoat. A 4 mil wet film of Zero Rust can be top coated within three to six hours with minimal solvent trap problems. If you cannot apply the topcoat within this time frame, it is advisable to wait 24 hours before top coating. Applying a light first coat of urethane is recommended. Cleanup and Waste Disposal: Use EPA VOC complaint MEK, xylene or lacquer thinners for clean up. Dispose of waste and residue in accordance with regulations applicable to the area of use.

5

6 14 years and still performing!

7 What Zero Rust Can Do For You! Remember, don t just cover your rust --- STOP Your Rust with ZERO RUST!!

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