UL / FM D-1 FIRE PROTECTION PRODUCTS TAPPING VALVE. MUELLER Tapping Sleeves and Crosses. MUELLER Tapping Valves
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1 UL / FM TAPPING VALVE SECTION Rev MUELLER Tapping Sleeves and Crosses Full range of Tapping Sleeves and Crosses to fit most types of pipe including cast iron, ductile iron, A-C, and cast iron O.D. PVC--Also outlet sealed Tapping Sleeves for steel pipe size O.D. PVC plastic pipe and steel pipe. Sizes range from 4"x4" to 24"x14". All sleeves have outlet flange with dimensions and drilling that comply with ANSI B16.1, class 125 and with MSS SP-60. Available with optional MUELLER HP Epoxy Coating- -A-C sleeves are coated with orange primer. MUELLER Tapping Valves Choice of Resilient Wedge or IBBM types. Sizes 4" through 48" (UL Listed up to 24") Resilient Wedge 14" through 24" IBBM. One end flanged with alignment lip to attach to Tapping Sleeve, other end available with a variety of end connections with a special flange to permit attachment of Drilling Machine and Adapter. Meets all applicable parts of ANSI/AWWA C500, C509 or C515 Standards. Non-rising stem (NRS). RWGV: maximum UL/FM working pressure 4" - 12" 350 psig (2400 kpa/24 barg)--test pressure 700 psig (4800 kpa/48 barg) 14"- 16" 25- psig (1725 kpa/17 barg) 18"-24" 175 psig (1200 kpa/12 barg) Maximum working pressures: see product listings. IBBM: maximum working pressure 14"-24" 150 psig (1000 kpa/10 barg)-- test pressure 300 psig (2100 kpa/21 barg). MUELLER Stainless Steel Tapping Sleeves Sizes to fit iron pipe size PVC, C900 cast iron O.D. PVC, A-C, cast iron and ductile iron pipe. Sizes range from 4"x4" through 24"x12". Test plug standard. Fully passivated. Choice of outlet flange materials include stainless steel, carbon steel or ductile iron, all with dimensions and drilling that comply with ANSI B16.1, class 125 and with MSS SP-60. H-304 "Waffle" 360 gasket with integral gap bridge. Maximum working pressures: see product listings. MUELLER Cut-In Sleeve and Valve MUELLER Cut-In Sleeve and Valve are used to install a gate valve in an existing cast iron, ductile iron or cast iron O.D. PVC plastic pipe main when water interruption is permissible. Cut-In Sleeves are marked with length of pipe that is to be cut from main. Mechanical joint ends speed installation. Mueller tapping sleeves, cut-in sleeves and crosses meet applicable AWWA Standards. Currently, there are no UL listings nor standards for these products. Page -1
2 SECTION Rev TAPPING SLEEVES & CROSSES UL / FM Mueller tapping sleeves, cut-in sleeves and crosses meet applicable AWWA Standards. Currently, there are no UL listings nor standards for these products. H-619: Mechanical Joint Tapping Sleeve with Duck Tipped End Gaskets. H-719: Mechanical Joint Tapping Cross with Duck Tipped End Gaskets. Maximum Working Pressure: 250 psig (1725 kpa/ 17 barg) Suitable for use with Asbestos-Cement Pipe in the following O.D. Range. Nominal Main Size Range Sizes* 4" O.D. 5.01"-5.39" 4"x4" 6" O.D. 7.11"-7.38" 6"x4" / 6"x6" 8" O.D. 9.30"-9.58" 8"x4" / 8"x6" / 8"x8" 10" O.D "-12.25" 10"x4" / 10"x6" / 10"x8" / 10"x10" 12" O.D "-14.51" 12"x4" / 12"x6" / 12"x8" / 12"x10" / 12"x12" IMPORTANT Actual diameter of AC Pipe varies between manufacturers and from piece to piece, therefore, it is important to measure the pipe diameter to insure proper fit of these sleeves especially in the 4", 6", and 8" sizes. Out-of-round AC Pipe can often be reduced somewhat by rasping in the area of the end gaskets and gland. All such work should be done in compliance with Pipe Manufacturers' Recommendations. *First number is size of Main, second is size of the side outlet of Sleeve or Cross. H-615: Mechanical Joint Tapping Sleeve with Duck Tipped End Gaskets. H-616: Mechanical Joint Tapping Sleeve with Plain Rubber End Gaskets. H-715: Mechanical Joint Tapping Cross with Duck Tipped End Gaskets. Maximum Working Pressure: 4"-12" main sizes psig (1725 kpa/17 barg) 14"-24" main sizes psi (1400 kpa/14 barg). H-615 and H-715 are suitable for use on AWWA Classes A & B cast iron and all classes of Ductile Iron and ANSI Classes cast iron pipe. H-615 is suitable for use on AWWA Classes A & B cast iron pipe and ANSI Classes cast iron pipe. H-616 is suitable for use on AWWA Classes C & D cast iron pipe and ANSI Classes cast iron pipe, the 4" and 6" sizes are also suitable for use with AWWA Class B cast iron pipe. Sizes*: 4"x4", 6"x4", 6"x6", 8"x4", 8"x6", 8"x8", 10"x4", 10"x6", 10"x8", 10"x10", 12"x4", 12"x6", 12"x8", 12"x10", 12"x12", 14"x14", 16"x4", 16"x6", 16"x8", 16"x10", 16"x12", 16x14", 18"x4", 18"x6", 18"x8", 18"x10", 18"x12", 20"x4", 20"x6", 20"x8", 20"x10", 20"x12", 20"x14", 24"x4", 24"x6", 24"x8", 24"x10", 24"x12", 24"x14" NOTE: H-615 and H-616 (H-715) described above are the same except for the end gaskets. One mechanical joint sleeve of a nominal size with two sets of end gaskets will fit all classes of pipe listed. If there is any question as to the class of pipe with which the sleeve is to be used, we recommend ordering and stocking both sets of end gaskets for each sleeve. *The first number is size of main, second is size of side outlet of sleeve. ORDERING INSTRUCTIONS FOR TAPPING SLEEVES- Specify: Quantity, Nominal Size of Main, Type and Class of Main, Circumference or O.D. of Main, Size of Outlet, and Catalog Number. Page -2
3 UL / FM P AquaGrip x Flanged Ends Indicator Post Style Stuffing Box 2" Square Wrench Nut RESILIENT WEDGE TAPPING VALVE WITH AQUAGRIP X FL. ENDS SECTION Rev ", 6", 8", 10" AND 12" sizes Meets or exceeds all applicable requirements of UL 262 and FM 120/1130 specifications and certified to ANSI/NSF 61 Flanged end dimensions and drilling comply with ANSI B16.1,class 125 Ductile Iron body and bonnet with nominal 10 mils MUELLER Pro-Gard Fusion Epoxy Coated interior and exterior surfaces Epoxy coating meets or exceeds all applicable requirements of ANSI/AWWA C550 Standard. Rubber encapsulated iron wedge Non-rising stem (NRS) Triple O-ring seal stuffing box (2 upper and 1 lower O-rings) 200psig (1400 kpa/14 barg) maximum working pressure, 400psig (2800 kpa/28 barg) static test pressure FLanged end drilling complies with ANSI B16.42 Class 150 Options Position indicators Stainless steel stem: Type 304 and Type 316 Stainless steel fasteners: Type 316 EPDM disc and o-rings ASTM B98-C66100/H02 stem PARTS LIST Catalog Part Description Material Material Standard Number G-16 Bonnet Bolts & Nuts 304 Stainless Steel ASTM F593 (bolt)/astm F594 (nut) G-27 Wrench Nut Cast Iron+ ASTM A126 CL.B G-41 Stuffing Box Bolts and Nuts 304 Stainless Steel ASTM F593/ASTM F594 G-49 Stem O-rings (3) Rubber ASTM D2000 G-152 Stuffing Box Cast Iron+ ASTM A126 CL.B G-200 Wrench Nut Cap Screw 304 Stainless Steel ASTM F593 G-201 Stuffing Box Seal Nitrile ASTM D2000 G-203 Stem Bronze ASTM B138 G-205 Stem Nut Bronze ASTM B62 G-206 Guide Cap Bearings Acetal - G-208 Anti-friction Washers (2) Acetal - G-209 Wedge/Rubber Encapsulated Ductile Iron** ASTM A126 CL.B G-210 Bonnet Ductile Iron ASTM A536 G-211 Bonnet Gasket Nitrile ASTM D2000 G-212 Body Ductile Iron ASTM A536 G-213 Double O-ring*** EPDM ASTM D2000 G-214 Immediate Ring*** Ductile Iron ASTM A536 G-215 Gripper Ring*** Ductile Iron ASTM A536 G-216 End Ring*** Ductile Iron ASTM A536 G-217 Breakaway Nut with Washer*** Steel ASTM A108/Zinc Plated G-218 T-head Bolt (not shown) Steel ASTM A242/Low Alloy (Corten) DIMENSIONS Dimension* Size 4" 6" 8" 10" 12" A FF E F G (number and size of holes for AquaGrip) " " " " " R Q (bore) KK UU (bolt circle diameter for FL) B (number and size holes for FL) " " " " " Turns to opem Weight (lbs.)* A D FFF UU R *All dimensions are in inches. All weights are in approximate pounds. **Fully encapsulated in molded rubber with no iron exposed. ***Parts for AquaGrip connection not shown - one required for each AquaGrip connection. + Manufacturers option to change material to Ductile iron ASTM A536 Material strength ASTM A minimum G KK F B Page -3
4 SECTION Rev N.R.S. RESILIENT WEDGE TAPPING VALVES FOR POST INDICATORS I Flanged x Mechanical Joint Ends Indicator Post Style Stuffing box 2" Square Operating Nut With Mechanical Joint accessories + UL / FM I Flanged x Mechanical Joint Ends Indicator Post Style Stuffing box 2" Square Operating Nut Less Mechanical Joint accessories 4", 6", 8", 10" and 12" SIZES Meets or exceeds all applicable requirements of UL 262 and FM 120/1130 specifications and certified to ANSI/ NSF 61 & 372 Ductile Iron body and bonnet with nominal 10 mils MUELLER Pro-Gard Fusion Bonded Epoxy Coated interior and exterior surfaces Non-rising stem (NRS) Options Position indicators Stainless steel stem: TYPE 304 AND 316 Stainless steel fasteners: Type 316 EPDM disc and o-rings ASTM B98-C66100/H02 stem Rubber encapsulated iron wedge 350psig (2400 kpa/24 barg) maximum working pressure, 700psig (4800 kpa/48 barg) statis test pressure Triple O-ring seal stuffing box (2 above the thrust collor and 1 below) Epoxy coating meets or exceeds ANSI/AWWA C550. Flanged end drilling complies with ASME/ANSI B16.1 Class 125 I (Shown less accessories) PARTS LIST Catalog Part Number Description Material Material Standard G-16 Bonnet Bolts & Nuts 304 Stainless Steel ASTM F593 (bolt)/astm F594 (nut) G-27 Wrench Nut Ductile Iron ASTM A536 G-41 Stuffing Box Bolts and Nuts 304 Stainless Steel ASTM F593 (bolt)/astm F594 (nut) G-49 Stem O-rings (3) Nitrile ASTM D2000 G-79 Inlet Flange Gasket Nitrile ASTM D2000 G-80 Inlet Flange Bolts and Nuts 304 Stainless Steel ASTM F593 (bolt)/astm F594 (nut) G-152 Stuffing Box Ductile Iron ASTM A536 G-200 Wrench Nut Cap Screw 304 Stainless Steel ASTM F593 G-201 Stuffing Box Seal Nitrile ASTM D2000 G-203 Stem Bronze ASTM B138 G-205 Stem Nut Bronze ASTM B584 Alloy C89833 G-206 Guide Cap Bearings Acetal - G-208 Anti-friction Washers (2) Acetal - G-209 Wedge/Rubber Encapsulated Ductile Iron** ASTM A536 G-210 Bonnet Ductile Iron ASTM A536 G-211 Bonnet Gasket Nitrile ASTM D2000 G-212 Body Ductile Iron ASTM A536 DIMENSIONS Dimension* Size 4" 6" 8" 10" 12" A C D E F J K O (number and size of holes for FL) " " " " " FF YY FFF (number and size of holes for MJ) " " " " " Turns to opem Weight (lbs.)* NOTE: Flanged ends have 125 lb. American Standard End Flange Drilling, ANSI B16.1. See page B-1-22 for ordering instructions. + MJ accessories are included and palletized separately from valves. *All dimensions are in inches. All weights are in approximate pounds. ** Fully encapsulated in molded rubber with no iron exposed. Material strength ASTM A minimum Page -4
5 UL / FM H-699 Tapping Valve - Tapping Flanged Inlet - Mechanical Joint Outlet. "O" Ring sealed with P.I.V Flange. 14" size Iron Body Bronze mounted Double Disc parallel seats non-rising stem 150 psi (1000 kpa/10 barg) working pressure 300 psi (2100 kpa/21 barg) test pressure N.R.S. RESILIENT WEDGE GATE TAPPING VALVES SECTION Rev PARTS LIST Catalog Part Description Material Material Standard Number G-26 Cap Nut Steel ASTM A307 Grade B G-27 Operation Nut Cast Iron+ ASTM A126 CL.B G-42 Stem Bronze ASTM B138 Alloy 675 G-48 Stuffing Box O-ring Rubber ASTM D2000 3CH720 G-33 Stuffing Box Bolt and Nut Steel ASTM A307 Grade B G-152 Stuffing Box Cast Iron ASTM A126 CL.B G-32 Stuffing Box Gasket Fiber - G-156 Bonnet Cast Iron ASTM A126 CL.B G-24 Pipe Plug Iron - G-16 Bonnet Bolts and Nuts Steel ASTM A307 Grade B G-15 Bonnet Gasket Compostion ASTM D1170 Grade P1161A G-17 Seat Ring Bronze ASTM B62 G-20 Disc Pin Bronze ASTM B21 Alloy 464 G-46 Disc Cast Iron ASTM A126 CL.B G-37 Top Wedge Nut Cast Iron ASTM A126 CL.B G-21 Side Spreader Bronze ASTM B62 G-22 Bottom Wedge Cast Iron ASTM A126 CL.B G-77 Body Cast Iron ASTM A126 CL.B G-4 Stem O-ring Rubber ASTM D2000 3CH720 - Pipe Gland Cast Iron ASTM A126 CL.B - Gasket Rubber ASTM D2000 3AA715 - Tee Head Bolt Steel AWWA C111 Para. 6.5 DIMENSIONS Size Dimension* 14" A 34-1/8" B 15-1/4" C 7-1/2" D 21" E 15-1/4" F 20-5/16" G 2-5/8" H 1/4" J 15.44" K 1-3/4" L 18-3/4" M /8" N 10-7/8" O 18-3/4" P 29-5/8" Turns to opem 46 Weight (lbs.)* 785 *All dimensions in inches and all weights in pounds. **See page B-1-22 for ordering instructions. ORDERING INSTRUCTIONS FOR TAPPING VALVES: Specify: Quantity, Size, Catalog Number, and Direction of Opening. ORDERING INSTRUCTIONS FOR TAPPING VALVES PARTS: Specify: Quantity, Catalog Part Number, Part name, Catalog Number of Gate Valve, Size of Gate Valve and Year Date of Gate Valve. When ordering Gate Valve Bodies also specify Type of Ends desired. + Manufacturers option to change material to Ductile iron ASTM A536 Page -5
6 SECTION Rev STAINLESS STEEL TAPPING SLEEVE UL / FM H Stainless Steel Tapping Sleeve Sizes-4"-24" main and outlet (see chart below for available size combinations). 304L Stainless steel, carbon steel, or ductile iron outlet flange which meets or exceeds all applicable requirements of ANSI B16.1, class 125 and in accordance with MSS-SP60; mechanical joint outlet fits directly on standard MJ connection (flange on sleeve outlet replaces MJ gland on connection.) Certified to ANSI/NSF 61. 3/4" NPT brass test plug (Stainless Steel optional). 4"-12" sizes--250 psig (1725 kpa/17 barg) maximum working pressure. 14"-24" sizes--200 psig (1400 kpa/14 barg) maximum working pressure. How to determine a Mueller Tapping Sleeve Part Number Select the appropriate numbers from the pipe information chart that follows. Example: For 6"x6" with O.D. Range and stainless steel flange Resulting Part No. 0606H304SS0750 * H-304 is constant for all Mueller Stainless Steel Tapping Sleeves listed here. ** SS = stainless steel, CS = carbon steel, DI = ductile iron Main Outlet Model Flange Maximum Size Size No. Material O.D H-304* SS** 0750 H-304SS Sleeve O.D. Range Nominal Pipe Size Outlet Flange Sleeve O.D. Range (inches) 4" 4" " 4", 6" ", 6" " ", 6", 8" ", 6", 8" " ", 6", 8", 10" " 4", 8", 10", 12" " 4", 6", 8", 10", 12" " 4", 6", 8", 10", 12" " 4", 6", 8", 10", 12" " 4", 6", 8", 10", 12" " 4", 6", 8", 10", 12" H-304MJ Size Outlet Flange Main Sleeve Dimensions (in.) Bolts Per Side Dimensions (in.) Outlet A B C D E F 4" 4" " 4" " 6" " 4" " 6" , " 8" " 4" " 6" " 8" " 10" " 4" " 6" " 8" " 10" " 12" " 4" " 6" " 8" " 10" " 12" " 4" " 6" " 8" " 10" " 12" " 4" " 6" " 8" " 10" " 12" " 4" " 6" " 8" " 10" " 12" " 4" " 6" " 8" " 10" " 12" Mueller tapping sleeves, cut-in sleeves and crosses meet applicable AWWA Standards. Currently, there are no UL listings nor standards for these products. With MJ option, this flange is replaced by an integral SS outlet pipe extension and MJ gland welded permanently in place allowing the sleeve to bolt directly to the outlet of any standard MJ valve. Dimensions for MJ option are compatible with standard connections, and A and B dimensions in chart do not apply. Page -6
7 UL / FM CUT-IN SLEEVE SECTION Rev H-840 cut-in sleeve with duck-tipped gasket H-842 cut-in sleeve with duck-tipped gasket and bonding set screws in gland H-841 cut-in sleeve with plain rubber gasket H-843 cut-in sleeve with plain rubber gasket and bonding set screws in gland Sizes--4",6",8",10", and 12" Cast iron construction Spigot end corresponds to class 150 ductile iron pipe Sleeves are marked with dimensional information to show how much of existing main must be removed for installation of sleeve and valve. 200 psig (1400 kpa/14 barg) maximum working pressure Fast, simple installation 1 2 Clean pipe. With water pressure shut off, cut out the appropriate length of main. Disassemble the gland and gasket from the sleeve and interchange with the gland and gasket from one end of the cut-in valve. 3 4 Back the stop screw out until flush with the inside of the sleeve, and slide the sleeve over the end of pipe. Make sure end of pipe isn t hitting the stop screw. Position cut-in valve on end of main. Slide sleeve spigot end into end of valve. Tighten stop screw so it clears end of pipe. 5 Position gaskets and glands. Install all tee-head pipe gland bolts and tighten. Open the cut-in valve and turn on water pressure in main. Mueller tapping sleeves, cut-in sleeves and crosses meet applicable AWWA Standards. Currently, there are no UL listings nor standards for these products. Page -7
8 SECTION Rev RESILIENT WEDGE CUT-IN VALVES WITH 50 M.J. ENDS UL / FM C C C C mechanical joint ends with accessories and duck tipped rubber gaskets mechanical joint ends with accessories and plain tipped rubber gaskets mechanical joint ends with accessories and duck tipped rubber gaskets and bonding set screws in gland mechanical joint ends with accessories and plain tipped rubber gaskets and bonding set screws in gland Cross section of duck tipped rubber gasket. Cross section of plain tipped rubber gasket. Sizes-- 4", 6", 8" Meets or exceeds all applicable requirements of ANSI/AWWA C509 Standard and is certified to ANSI/NSF 61 Iron body with nominal 10 mils MUELLER Pro-Gard Fusion Bonded Epoxy Coated interior and exterior surfaces Epoxy coating meets or exceeds all applicable requirements of ANSI/AWWA C550 Standard and is certified to ANSI/NSF 61 Iron wedge, symmetrical & fully encapsulated with molded rubber; no exposed iron Non-rising stem (NRS) Triple O-ring seal stuffing box (2 above the thrust collar & 1 below) 2" square wrench nut - open left or open right 4" - 8" sizes--250 psig (1725 kpa/17 barg) maximum working pressure, 500 psig (3450 kpa/35 barg) static test pressure Options Position indicators Stainless steel stem: Type 304 and type 316 ASTM B98-C66100/H02 stem EPDM disc and o-rings Stainless steel fasteners: Type 316 Handwheel C M.J. accessories shipped unassembled PARTS LIST Catalog Part Number Description Material Material Standard G-16 Bonnet Bolts & Nuts 304 Stainless Steel ASTM F593 (bolt)/astm F594 (nut) G-41 Stuffing Box Bolts and Nuts 304 Stainless Steel ASTM F593 (bolt)/astm F594 (nut) G-49 Stem O-rings (3) Nitrile ASTM D2000 G-200 Wrench Nut Cap Screw 304 Stainless Steel ASTM F593 G-201 Stuffing Box Seal Nitrile ASTM D2000 G-202 Wrench Nut Ductile Iron ASTM A536 G-203 Stem Bronze ASTM B138 G-204 Hand Wheel (not shown) Cast Iron + ASTM A126 CL.B G-205 Stem Nut Bronze ASTM B62 G-206 Guide Cap Bearings Acetal - G-207 Stuffing Box Cast Iron + ASTM A126 CL.B G-208 Anti-friction Washers (2) Acetal - G-209 Wedge/Rubber Encapsulated Ductile Iron ASTM A536 G-210*** Bonnet Ductile Iron ASTM A536 G-211*** Bonnet Gasket Nitrile ASTM D2000 G-212*** Body Ductile Iron ASTM A536 **Fully encapsulated in molded rubber with no iron exposed ***Previous to 1999 these parts on 4"-8" valves were designed with a gasket instead of an O-ring and with additional bolts. Confirm the type of seal when ordering a replacement gasket or O-ring. + Manufacturers option to change material to Ductile iron ASTM A536 Material strength ASTM A minimum Page -8
9 UL / FM RESILIENT WEDGE CUT-IN VALVES WITH 50 M.J. ENDS SECTION Rev DIMENSIONS Nominal Size Dimension* 4" 6" 8" A K L O (number and size of holes) P (bolt circle diameter) DD FF NN Turns to opem Weight (lbs.)* * All dimensions are in inches. All weights include accessories are in pounds and approximate. Page -9
10 SECTION Rev indicates change TAPPING VALVES UL / FM moreinfo@muellercompany.com Page -10
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