SAMPLE. MEM05019D Weld using gas tungsten arc welding process. Learner guide. MEM05 Metal and Engineering Training Package.
|
|
- Primrose Bryan
- 6 years ago
- Views:
Transcription
1 MEM05 Metal and Engineering Training Package MEM05019D Weld using gas tungsten arc welding process Learner guide Version 1 Training and Education Support Industry Skills Unit Meadowbank Product code: 5613
2 Acknowledgments The TAFE NSW Training and Education Support Industry Skills Unit, Meadowbank would like to acknowledge the support and assistance of the following organisations and people in the production of this learner guide: BOC Gases CIGWELD Australia ESAB Fronius/Smenco Australia Lincoln Electric Co (Australia) Pty Ltd Standards Australia The Fabricator Welding Industries of Australia (WIA) Writer: Jim Miles (from existing TAFE Resources) Reviewer: Vince Aranda (Illawarra Institute) Project Manager: Stephen Davies Education Programs Manager TAFE NSW Enquiries Enquiries about this and other publications can be made to: Training and Education Support Industry Skills Unit, Meadowbank Meadowbank TAFE Level 3, Building J, See Street, MEADOWBANK NSW 2114 Tel: Fax: TAFE NSW (Training and Education Support, Industry Skills Unit Meadowbank) 2012 Copyright of this material is reserved to TAFE NSW Training and Education Support, Industry Skills Unit Meadowbank. Reproduction or transmittal in whole or in part, other than subject to the provisions of the Copyright Act, is prohibited without the written authority of TAFE NSW Training and Education Support, Industry Skills Unit Meadowbank. ISBN TAFE NSW (Training & Education Support Industry Skills Unit Meadowbank) 2012
3 Table of contents Introduction General introduction Using this learner guide Prior knowledge and experience Unit of competency overview Assessment Topic 1: Safety Hot metal, heat and arc rays Personal protective equipment (PPE) Review questions Topic 2: Basic electrical terms and definitions Review questions Topic 3: The gas tungsten arc welding process Industrial applications Advantages Limitations Power sources Polarity and current Torches and components Rating of power sources (Duty cycle) Review questions Topic 4: Welding consumables Tungsten electrodes Electrode preparation (dc current) Grinding techniques Shielding gases and gas mixtures Gas regulation Filler rods TAFE NSW (Training & Education Support Industry Skills Unit Meadowbank) 2012
4 Review questions Topic 5: Weld defects and faults Review questions Topic 6: Distortion control and weld joints Expansion and contraction Weld joints Purging Review questions Suggested practical jobs and projects Job 1 - Butt weld - flat Job 2 Butt weld - horizontal Job 3 Butt weld - vertical Job 4 Corner fillet - horizontal Job 5 Corner fillet - vertical Job 7 T-fillet - vertical Job 8 T-fillet weld - overhead Job 9 Lap fillet - horizontal/vertical Suggested project 1 Fillet and butt welds Resource Evaluation Form TAFE NSW (Training & Education Support Industry Skills Unit Meadowbank) 2012
5 Topic 1: Safety The Work, Health and Safety Act 2011 (WHS Act) and WHS Regulations are enforced throughout all Australian States and Territories. This legislation is aimed at providing consistency, certainty and clarity across Australia making it easy to understand workplace health and safety responsibilities. Consequently this act and its regulations requires employers, employees, contractors and visitors on a worksite to take every reasonable step to work safely and responsibly in the workplace. There are no "short cuts" to working safely, its everyone's responsibility to either eliminate and minimise potential risks in the workplace, report faulty equipment, unsafe environments and comply with WHS policies and procedures. Detailed information relating to the WHS Act and regulations can be found on: WorkCover Authority of NSW website; or on Safe Work Australia; WORK SAFE HOME SAFE Welding operators must know about the principles governing the welding operation, equipment used and workplace health and safety precautions required. The following points need to be taken into account when working in a welding environment. Welding hazards Working with electrical equipment can be hazardous. You must take proper precautions and follow the set safety procedures. Electric shocks (low voltage) Electric shocks are possible on the secondary (low voltage) side of the welding circuit. They may be caused by: Working on wet floors Working in a very humid conditions or wet weather Always stand on insulated mats or wooden boards and wear dry leather gloves to reduce the risk of electric shock. Electric shock can be severe with all welding processes but with GTAW it is effectively increased by the use of high frequency (HF) for a non-touch start. Welding fumes Welding must always be carried out in well ventilated areas If an exhaust fan is not available, an approved respirator should be used to filter out the dangerous fumes. TAFE NSW (Training & Education Support, Industry Skills Unit Meadowbank) 2012 Page 15 of 96
6 Dangerous fumes Gases, dusts and vapours are given off during welding. They can cause the following: Asphyxiation because the oxygen has been depleted from the work area (common in confined spaces) A build up of poisonous metals in the body, such as lead, cadmium, zinc, beryllium or mercury Can cause respiratory ailments from wheeziness to serious lung disorders Intense GTAW ultra-violet rays close to the arc can result in the surrounding oxygen being transformed into poisonous ozone. Sources of fumes The production of oxides and nitrous gases Incomplete combustion or oxidation of nitrogen from the atmosphere Elements within the metal being welded -- Alloying elements of stainless steel such as chromium and nickel -- Iron/manganese fume -- Metal fume. Asphyxiation Welding in confined spaces (such as inside tanks, vessels and other enclosed containers) produces concentrated levels of ozone, nitrous oxide and other gases which can cause asphyxiation. These areas must be properly ventilated to avoid oxygen displacement and depletion. High frequency has a tendency to cause a corona discharge which breaks down the rubber insulation of the power cable producing noxious fumes which is an added danger in confined or poorly ventilated locations. Hot metal, heat and arc rays You can avoid the effects of these hazards by wearing proper protective clothing, footwear, and appropriate equipment. Personal protective equipment (PPE) Welding helmet Leather gloves or GTAW pig skin gloves Safety boots or shoes with steel caps Safety glasses Overalls Ear plugs Page 16 of 96 TAFE NSW (Training & Education Support, Industry Skills Unit Meadowbank) 2012
7 Review questions These questions have been included to help you revise what you have learnt in Topic 1: Welding safety. 1. List three (3) precautions welding operators must take to avoid an electric shock. 2. List five (5) items of protective clothing and equipment (PPE) GTAW operators are expected to wear. 3. Other than electric shock, list two (2) hazards associated with working in a welding environment. 4. Name the two (2) harmful rays emitted from a GTA welding arc. 5. Briefly explain the harmful effects the above arc rays can have on the welding operator. Page 18 of 96 TAFE NSW (Training & Education Support, Industry Skills Unit Meadowbank) 2012
8 Multiple choice questions (Tick the box with the correct answer) 6. Welding over galvanized steel will produce: o rust resistant welds o stronger welds o poisonous fumes o more ductile welds 7. Welding filter lens must be: o shade 13 minimum o approved and identified to Australian Standards o made in Australia o green 8. Ensuring a safe working environment is the responsibility of the: o employer and employee o welding supervisor o owner of the business o chief engineer 9. The legislation governing the safety of Australians in the workplace is the: o Work Health and Safety act of 2011 o AS 1796 certification of welding operators and supervisors o NSW OHS act of 2000 o Metal and engineering award TAFE NSW (Training & Education Support, Industry Skills Unit Meadowbank) 2012 Page 19 of 96
9 Topic 2: Basic electrical terms and definitions The heat energy required for gas tungsten arc welding is generated by an electric arc between a non-consumable tungsten electrode and the workpiece. The application of electricity means it is important that welding operators have a basic understanding of electrical terminology and principles associated with the GTAW process. Electricity Electricity is a form of energy associated with movement of electrons which create a magnetic field and heat energy. Voltage Voltage is the unit of electrical pressure. This electrical pressure (or force) is responsible for the current flow in a welding circuit. Voltage is commonly referred to as electro motive force (EMF). Current Current is the measure of the electron flow through a conductor. An ampere can be described as a measure (quantity) of electricity passing through a given point per second. This is similar to the rate water flows through a pipeline. Conductor In welding, an electrical conductor is a metal through which electricity will easily flow. Copper, brass and aluminium are widely used as conductors for welding equipment. Resistance Electrical resistance is a measure of how strongly a material opposes the flow of electric current. The unit of resistance is called ohms (Ω). The electric arc An arc is generated by electrons flowing across a gap between an electrode and a metal workpiece, the electrical energy being changed into heat and light. In the case of GTAW, the arc is initiated by means of a spark generated by high frequency (HF) voltage, across the air gap between the electrode and the workpiece. The flow of electrons, that is the welding current, continues to flow across the small gap to establish an arc. Assisted by a shielding gas, the small gap becomes electrically charged or ionised and current is able to continue to flow across the gap in the form of an electric arc. power source ammeter welding lead welding torch A tungsten electrode A voltmeter work return workpiece Basic power circuit for GTAW TAFE NSW (Training & Education Support, Industry Skills Unit Meadowbank) 2012 Page 21 of 96
10 Review questions These questions have been included to help you revise what you have learnt in Topic 2: Basic electrical terms and definitions 1. Define the following electrical terms: Voltage: Current: 2. Label the parts indicated below associated with a basic GMAW power circuit. A 3. Briefly explain how an electric arc is generated when GTAW. A Multiple choice questions (Tick the box with the correct answer) 4. The unit of resistance in an electrical circuit is called: o ion o high frequency o ohm o electron 5. A material used as a conductor in MMAW electrode and return leads is: o carbon fibre o carbon steel o copper o reinforced rubber 6. Electricity is a form of energy associated with: o gravitational forces o arc radiation o expansion of resistors o movement of electrons Page 22 of 96 TAFE NSW (Training & Education Support, Industry Skills Unit Meadowbank) 2012
SAMPLE. Weld using flux cored arc welding process (MEM05047B) LEARNING RESOURCE MANUAL. Metal Fabrication & Welding T INDUSTRY SKILLS UNIT MEADOWBANK
Weld using flux cored arc welding process (MEM05047B) LEARNING RESOURCE MANUAL T INDUSTRY SKILLS UNIT MEADOWBANK Metal Fabrication & Welding MEM05047B/1 First Edition Product Code: 2966 Publishing details:
More informationSAMPLE. MEM05052A Apply safe welding practices. MEM05 Metal and Engineering Training Package. Learner guide Version 1
MEM05 Metal and Engineering Training Package MEM05052A Apply safe welding practices Learner guide Version 1 Training and Education Support Industry Skills Unit Meadowbank Product Code: 5749 Acknowledgments
More informationWelding and Cutting Safety
Welding and Cutting Safety Welding and Cutting Objectives Describe welding safety requirements for: Eye protection Protective clothing Fire Prevention Requirements Ventilation Safety Requirements Electrical
More informationANSI/AWS D R An American National Standard. Recommended Practices for Root Pass Welding of Pipe Without Backing
ANSI/AWS D10.11-87R An American National Standard Recommended Practices for Root Pass Welding of Pipe Without Backing Key WordS Root pass welding, pipe, gas purging, consumable inserts, gas tungsten arc,
More informationChapter 18 Welding Table of Contents
Chapter 18 Welding Table of Contents 18.1 Foreword 18.2 Introduction 18.3 Applicability of Standard 18.4 Other Policies that Might Apply 18.5 Approved Areas for Welding and Cutting 18.6 Other Areas 18.7
More informationGiven a functional welder, instruction and demonstration of use, each employee will be able to:
I. Competencies Given a functional welder, instruction and demonstration of use, each employee will be able to: A. Identify the major parts of the arc welder. B. Pass a written test of safety and operating
More informationWelding, Cutting and Brazing Safety Guidelines
Welding, Cutting and Brazing Safety Guidelines March 2016 Welding, Cutting and Brazing Safety Guidelines Table of Contents I. Purpose II. III. IV. Responsibilities Hazard Identification & Prevention Protection
More informationTIG 150/200 OPERATING MANUAL
TIG 150/200 OPERATING MANUAL Welcome to a better way of welding Congratulations on purchasing a MagMate TIG 150 or 200 welding machine. The products in BOC s TIG range perform with reliability and have
More informationPersonal Protective Equipment (PPE) Safety Program
Personal Protective Equipment (PPE) Safety Program ENVIRONMENTAL HEALTH & SAFETY pg. 1 Table of Contents A. Introduction And Purpose... 4 B. Background... 4 C. Policy... 4 D. Personal Protective Equipment
More informationWelding Unit 2 La Plata County. Guided Project
Welding Unit 2 La Plata County Guided Project Second Year Welding Guidelines The 4-h wielding project is intended to give the 4-H members the fundamental background in the major aspects of welding. The
More informationItem # ARC200i WELDER ASSEMBLY & OPERATING INSTRUCTIONS
Item #20484 ARC200i WELDER ASSEMBLY & OPERATING INSTRUCTIONS The EASTWOOD ARC200I WELDER provides a convenient method of performing stick welding carbon steel or stainless steel. Inverter Technology provides
More informationSMAW. Shielded metal arc welding (SMAW) is commonly referred to as stick welding
SMAW EQUIPMENT SMAW Shielded metal arc welding (SMAW) is commonly referred to as stick welding An electric arc between the stick electrode and the base metal creates heat. Heat melts the base metal and
More informationWE11S GMA (MIG) Fillet Weld
Uniform Procedures For Collision Repair WE11S GMA (MIG) Fillet Weld 1. Description This procedure describes methods for making and inspecting GMA (MIG) fillet welds on automotive steel. 2. Purpose The
More informationWE01A GMA (MIG) Plug Weld
Uniform Procedures For Collision Repair WE01A GMA (MIG) Plug Weld 1. Description This procedure describes methods for making and evaluating gas metal arc (GMA) plug welds (MIG plug welds) on all types
More informationApplying Tungsten Inert Gas (TIG) Welding Techniques
Lesson A5 8 Applying Tungsten Inert Gas (TIG) Welding Techniques Unit A. Mechanical Systems and Technology Problem Area 5. Metal Fabrication Lesson 8. Applying Tungsten Inert Gas (TIG) Welding Techniques
More informationGAS METAL ARC WELDING (GMAW)
GAS METAL ARC WELDING (GMAW) INTRODUCTION Gas Metal Arc Welding (GMAW) is also called Metal Inert Gas (MIG) arc welding. It uses consumable metallic electrode. There are other gas shielded arc welding
More informationMaterials & Processes in Manufacturing
2003 Bill Young Materials & Processes in Manufacturing ME 151 Chapter 37 Arc Processes Chapter 38 Resistance Welding Chapter 39 Brazing and Soldering 1 Introduction Arc welding processes produce fusion
More informationOperate Manual. DA-1600i Stud Welding Machine. DA-2000i Stud Welding Machine. DA-2500i Stud Welding Machine
DA-1600i Stud Welding Machine DA-2000i Stud Welding Machine DA-2500i Stud Welding Machine Operate Manual KENT STUD WELDING CO., LTD 1 Content 1. Preface------------------------------------------------------------------------------
More informationTIG 210/320/500 AC/DC
Operating Instructions TIG 210/320/500 AC/DC www.r-techwelding.co.uk Important Notice: This document has been prepared by R-Tech Welding Equipment Ltd UK as general information and does not contain and
More informationG009: Remove weld metal from plain carbon steel, using weld washing techniques.
Welding 1 st Quarter DUTY A: Practicing Occupational Orientation A001: Follow safe practices. A002: Prepare time or job cards, reports, or records. A003: Perform housekeeping duties. A004: Follow oral
More informationIntroduction. Online course on Analysis and Modelling of Welding. G. Phanikumar Dept. of MME, IIT Madras
Introduction Online course on Analysis and Modelling of Welding G. Phanikumar Dept. of MME, IIT Madras Classification of Manufacturing Processes Manufacturing Processes Ingot Casting Shape Casting Power
More informationAC/DC MULTI-200P AC/DC MULTI-220P
THANKS FOR PURCHASING OUR PRODUCT AC/DC MULTI-200P AC/DC MULTI-220P DC INVERTER AC TIG/DC TIG/DC MMA/CUT 4 IN 1 MACHINE OPERATION INSTRUCTIONS SAFETY PRECAUTIONS Follow these precautions carefully. Improper
More informationWELDING. ELIGIBILITY Open to active SkillsUSA members enrolled in programs with welding as the occupational objective.
WELDING PURPOSE To evaluate each contestant s preparation for employment and to recognize outstanding students for excellence and professionalism in the field of welding. First, download and review the
More informationVoltmaster Welder/Generators
Voltmaster Welder/Generators Models W180H and W240 Owner s Manual June 2011 Table of Contents Voltmaster Welder/Generators 1 Introduction............................ 1 1.1 Read before using.....................
More informationElectrical Protection Methods and Devices SAMPLE. Learner Workbook Version 1. Training and Education Support Industry Skills Unit Meadowbank
Electrical Protection Methods and Devices Learner Workbook Version 1 Training and Education Support Industry Skills Unit Meadowbank Product Code: 5635 Table of Contents Introduction... 5 1. Protection
More informationAn introduction to... Welding & Welding Safety
An introduction to... Welding & Welding Safety Contents General Introduction... p. 2 Duty Cycle, Power Sources & Welding Considerations... p. 3 ARC welding... p. 4 MIG welding... p. 5 TIG welding... p.
More informationP177 AC/DC TIG Inverter
Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local amenity tip and place into the appropriate
More informationWARD MANUFACTURING LLC MATERIAL SAFETY DATA SHEET (MSDS) Page 1 of 5 DATE: Dec, 1994 UPDATED July, 2008
MATERIAL SAFETY DATA SHEET (MSDS) Page 1 of 5 CONFORMS TO REQUIREMENTS OF OSHA STANDARD 1910.1200 "HAZARD COMMUNICATION" AND TO VARIOUS STATE "EMPLOYEE RIGHT TO KNOW" LAW SECTION I - PRODUCT IDENTIFICATION
More informationDENTSPLY DELTON PIT & FISSURE SEALANT - LIGHT CURE Chemwatch Independent Material Safety Data Sheet Issue Date: 8-Oct-2009 CHEMWATCH
CD 2009/3 Page 1 of 5 Section 1 - CHEMICAL PRODUCT AND COMPANY IDENTIFICATION PRODUCT NAME DENTSPLY DELTON PIT & FISSURE SEALANT - LIGHT CURE SYNONYMS "Clear sealant" PRODUCT USE Light activated, dental
More informationWelding Processes. Consumable Electrode. Non-Consumable Electrode. High Energy Beam. Fusion Welding Processes. SMAW Shielded Metal Arc Welding
Fusion Consumable Electrode SMAW Shielded Metal Arc Welding GMAW Gas Metal Arc Welding SAW Submerged Arc Welding Non-Consumable Electrode GTAW Gas Tungsten Arc Welding PAW Plasma Arc Welding High Energy
More informationcourse manual stainless of 17 COURSE MANUAL: STAINLESS STEEL TIG WELDING MODULE 7
course manual stainless 2007.01.14 1 of 17 COURSE MANUAL: STAINLESS STEEL TIG WELDING MODULE 7 course manual stainless 2007.01.14 2 of 17 Table of Contents MODULE 7...3 Cleaning before welding...4 Control
More informationCOASTAL BEND COLLEGE WELDING SYLLABUS (Revised 8/10) Advanced Gas Tungsten Arc Welding (GTAW)
COASTAL BEND COLLEGE WELDING SYLLABUS (Revised 8/10) WLDG 2451 Advanced Gas Tungsten Arc Welding (GTAW) Semester Hours 4 Textbook Gas Tungsten Arc Welding Handbook, William H. Minnick Modern Welding, Althouse,Turquist,
More informationAHP WELDS USER MANUAL
AHP WELDS USER MANUAL Alpha-TIG200X (version III) Contents 1. Safety... 2 2. About your AlphaTig 200X... 3 3. Parameters... 4 4. Panel Index... 5 5. Setup Instructions... 6 6. Operating Instructions...
More informationWelding Units and Understanding Statements
Course #: IT72 Grade Level: 9-12 Course Name: Welding II Level of Difficulty: Average Prerequisites: None # of Credits: 2 semesters 1 credit The following is a Career and Technical Education (CTE) class
More informationCutlass Fasteners, Inc. 83 Vermont Ave., Unit 6, Warwick, RI Tel: (401) Fax: (401) cutlass-studwelding.com
MODEL : PHM-12 ARC WELD GUN PART NO. : PHM-12 (PHM-12-RS) SERIAL NO. : PLEASE READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY BEFORE USING YOUR NEW CUTLASS STUD WELDER. COPYRIGHT CFI 2009 email: sales@
More informationSynergic Inverter MIG welder
Synergic Inverter MIG welder Features and Benefits MIG160i This versatile power source is suitable for various applications from general repairs to specific material types used in the body shop industry.
More informationSAFETY DATA SHEET Relevant identified uses of the substance or mixture and uses advised against
Page : 1 1 Identification of the substance/mixture and of the company/undertaking 1.1. Product identifier Trade name : FLUXOCORD 35 25 2D 1.2. Relevant identified uses of the substance or mixture and uses
More informationSAFETY DATA SHEET BW 001 Solid Carbon steel wire electrodes & rods
Not for sale in the USA Ensure that this SDS is received by the appropriate person Section 1. IDENTIFICATION OF THE SUBSTANCE / MIXTURE AND OF THE COMPANY / UNDERTAKING 1.1 Product identifier Trade name
More informationLecture 23. Chapter 30 Fusion Welding Processes. Introduction. Two pieces are joined together by the application of heat
Lecture 23 Chapter 30 Fusion Welding Processes Introduction Fusion welding Two pieces are joined together by the application of heat Melting and fusing the interface Filler metal Extra metal added (melted)
More informationPlan of Training. Government of Newfoundland and Labrador Department of Advanced Education and Skills Apprenticeship and Trades Certification Division
Plan of Training Department of Advanced Education and Skills Apprenticeship and Trades Certification Division Preface This Apprenticeship Standard is based on the 2009 version of the National Occupational
More informationSECTION II HAZARDOUS INGREDIENTS/Identity Information
Revised February 23, 2007 MATERIAL SAFETY DATA SHEET For Welding Consumables and Related Products Essentially Similar to U.S. Department of Labor Form OSHA 20 (to comply with OSHA Hazard Communication
More informationProtecting Workers from Welding Fumes A primer on Controlling Welding Fumes
Protecting Workers from Welding Fumes A primer on Controlling Welding Fumes Prepared By: Doug Wylie, CIH, ROH, CRSP, CRM Winnipeg Air Testing (204) 668-3141 email: doug@winnipegairtesting.com The results
More informationELECTRIC WELDING. Types Resistance, Electric arc, gas welding. Ultrasonic, Welding electrodes of various metals, Defects in welding.
ELECTRIC WELDING Types Resistance, Electric arc, gas welding. Ultrasonic, Welding electrodes of various metals, Defects in welding. Introduction Welding is the process of joining two pieces of metal or
More informationJob Ready Assessment Blueprint. Welding. Test Code: 4172 / Version: 01. Copyright 2013 NOCTI. All Rights Reserved.
Job Ready Assessment Blueprint Welding Test Code: 4172 / Version: 01 Copyright 2013 NOCTI. All Rights Reserved. General Assessment Information Blueprint Contents General Assessment Information Written
More informationAWS EG2.0:2008. Guide for the Training of Welding Personnel: Level I Entry Welder
Guide for the Training of Welding Personnel: Level I Entry Welder Guide for the Training of Welding Personnel: Level I Entry Welder Supersedes EG2.0-95 Revision Nov. 2008 Prepared by the American Welding
More informationDRILLING AND TAPPING COMPOUND
1. IDENTIFICATION OF THE MATERIAL AND SUPPLIER ADG: - Supplier: Address: PTY LTD 53 Assembly Drive Tullamarine Vic 3043 Telephone: (03) 93386655 (BH) Poisons Information Centre 131126 (AH) (03) 9336 7945
More informationCustomized Written Assessment Test Code: 8619 Version: 01
Manufacturing and Welding Customized Written Assessment Test Code: 8619 Version: 01 Copyright 2015 NOCTI All rights reserved Instructions for Taking the Written Assessment 1. Fill in ALL of the information
More informationGases for welding carbon and low-alloy steels.
Carbon & low alloy steels - New Zealand edition Shielding gas. Gases for welding carbon and low-alloy steels. 03 Steel forms the largest and most widely used group of structural and engineering alloys
More informationor from the OSHA website, adisp.show_document?p_table=fed ERAL_REGISTER&p_id=20094.
3 Regulations Update OH&ESD page 1 of 7 #29 Published: January, 2008 OSHA Regulation: 29 CFR 1910.132 (h) On November 15, 2007, the Occupational Safety and Health Administration (OSHA) issued a final rule
More informationImplementing an Effective Personal Protective Equipment (PPE) Programme
Implementing an Effective Personal Protective Equipment (PPE) Programme Introduction Personal protective equipment is preventive equipment which is used by the worker to protect his safety in many organisations
More information1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND THE COMPANY/UNDERTAKING
1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND THE COMPANY/UNDERTAKING Product information Trade name : Filament wound, pultruded and fabricated carbon fibre products Use : Yacht masts & spars, telescopes,
More informationGMAW (MIG) / FCAW / MCAW
Welding Processes GMAW () / FCAW / MCAW Gas Metal Arc Welding (GMAW), Flux Cored Arc Welding (FCAW) and Metal Cored Arc Welding (MCAW) Gas Metal Arc Welding (GMAW) GMA commonly referred to as Metal Inert
More informationChapter 12. Flux Cored Arc Welding Equipment, Setup, and Operation Delmar, Cengage Learning
Chapter 12 Flux Cored Arc Welding Equipment, Setup, and Operation Objectives Explain the FCA welding process Describe what equipment is needed for FCA welding List the advantages of FCA welding, and explain
More informationCHAPTER 41 WELDING AND CUTTING 41 WELDING AND CUTTING. Welding Methods. Wire Drive. Controls. Contactor
CHAPTER 41 WELDING AND CUTTING 41 WELDING AND CUTTING Welding is a method of joining metal parts together by heating them until they melt and pressing them together. Arc welding is the most common type
More informationClick on the relevant state and open the OHS authority website.
Copyright 2011 - OnGuard Safety Training Pty Ltd 1 of 7 Introduction Overview OHS Acts National Codes Codes of Practice Duty of Care Overview Occupational health and safety (OHS) legislation varies in
More information1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND COMPANY/UNDERTAKING. Other Names Name Code AeroShell Grease
Safety Data Sheet AeroShell Grease 22 1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND COMPANY/UNDERTAKING Product Code 001A0059 Infosafe No. SLUMJ AU/eng/C Issued Date 14/05/2008 Product Type/Use Synthetic
More informationEnvironmental, Health and Safety Policy for Contractors
Environmental, Health and Safety Policy for Contractors The attached policy is a tool to help contractors understand and comply with RBC's Environmental, Health and Safety rules. The information that follows
More informationMaterial Safety Data Sheet
Material Safety Data Sheet The manufacturer of this product urges anyone using this product to read the following MSDS information and become aware of the properties associated with this material. Users
More informationWelding Equipment & Safety Manual
Welding Equipment & Safety Manual Oxygen / Acetylene Gas Welding Electric Arc Welding Metal Inert Gas (M.I.G) Welding Tungsten Inert Gas (T.I.G) Welding GENERAL SAFETY GUIDELINES : WELDING SHOP Welding
More informationSAFETY DATA SHEET CE 001 Carbon steel Covered Electrodes
Not for sale in the USA Ensure that tis SDS is received by the appropriate person Section 1. IDENTIFICATION OF THE SUBSTANCE / MIXTURE AND OF THE COMPANY / UNDERTAKING 1.1 Product identifier Trade name
More informationWelding Merit Badge Workbook
Merit Badge Workbook This workbook can help you but you still need to read the merit badge pamphlet. This Workbook can help you organize your thoughts as you prepare to meet with your merit badge counselor.
More informationEML 2322L -- MAE Design and Manufacturing Laboratory. Welding
EML 2322L -- MAE Design and Manufacturing Laboratory Welding Intro to Welding A weld is made when separate pieces of material to be joined combine and form one piece when heated to a temperature high enough
More informationBasic Welding CEU Training Course $ HOUR RUSH ORDER PROCESSING FEE ADDITIONAL $50.00
Registration form Basic Welding CEU Training Course $100.00 48 HOUR RUSH ORDER PROCESSING FEE ADDITIONAL $50.00 Start and finish dates: You will have 90 days from this date in order to complete this course
More informationWelding Fume Control: Regulations and Processes
Welding Fume Control: Regulations and Processes ENVH 557 Workplace Exposure Controls March 13, 2008 Loren Kaehn, Jannette Kibogy, Danielle Parette, & Ben Wischmeier Welding is a process that joins two
More informationWARNING: A suitable welding headshield must be worn during use WARNING: Read these instructions before using the machine ARC TIG/MMA WELDER
WARNING: A suitable welding headshield must be worn during use WARNING: Read these instructions before using the machine ARC TIG/MMA WELDER MODEL NO: AT133 PART NO: 6012143 OPERATION & MAINTENANCE INSTRUCTIONS
More informationHazardous Chemical Risk Assessment
Flinders University- College of Science and Engineering Hazardous Chemical Risk Assessment Title of Procedure: ASSESSMENT NUMBER - Risk Score: Assessor s Name: Contact Number: Date of assessment: Task/Procedure:
More information4 Shielded Metal Arc Welding*
4 Shielded Metal Arc Welding* * Abbreviated MMA (Manual metal arc welding). American designation: shielded metal arc welding (SMAW). Shielded metal arc welding (SMAW) is an AW process that uses a consumable
More informationTEACH YOUR TRADE. WE LL DO THE REST.
TEACH YOUR TRADE. WE LL DO THE REST. ENROLLMENT IN SKILLED TRADE PROGRAMS IS UP 70%. IS YOUR WORKFORCE DEVELOPMENT CURRICULUM READY? Credit: Texas State Technical College Welding Program The Wall Street
More informationMetal and Non Metals
Metal and Non Metals Malleable Ductile Sonorous Conductor Insulator KEYWORDS Rusting Brass Calcium Chloride Galvanising Reactivity Metals on the Periodic table Metals Non Metals Metals and their properties
More informationINDUSTRIAL Arc Welder-120
INDUSTRIAL Arc Welder-120 Model 55060 Assembly & Operating Instructions www.harborfreight.com Copyright 2005 by Harbor Freight Tools. All Rights Reserved. No portion of this manual or any artwork contained
More informationWELDING PROCEDURE SPECIFICATION. Shielded Metal Arc Welding-SMAW
WELDING PROCEDURE SPECIFICATION Shielded Metal Arc Welding-SMAW WPS Number: WPS-SMAW-CS Revision: 0 Company Name & Address ABC WELDING & FABRICATING 123 WeldProc Boulevard Toronto, ON A1B 2C3 CWB Approval
More informationNON-Hazardous Substance, NON-Dangerous Goods. Synonyms: Product Code Bar Code Yates Drought Shield RTU - -
NON-Hazardous Substance, NON-Dangerous Goods 1. MATERIAL AND SUPPLY COMPANY IDENTIFICATION Synonyms: Product Code Bar Code Yates Drought Shield RTU - - Recommended use: To protect plants from droughts,
More informationHigh Temperature Paint
Makers of finest quality paints since 1987 Proudly Australian Made High Temperature Paint SECTION 1- IDENTIFICATION OF THE MATERIAL AND SUPPLIER Product Name: High Temperature Paint Manufacturing Product
More informationDissimilar Metals DISSIMILAR METALS. Weld Tech News VOL 1. NO. 14
Dissimilar Metals Weld Tech News VOL 1. NO. 14 WELD TECH NEWS is a newsletter for welders working primarily in maintenance and repair. Each issue contains useful information on materials (cast irons, steels,
More information: Series 300 Stainless Steel Wire Brushes
SECTION 1: Identification of the substance/mixture and of the company/undertaking 1.1. Product identifier Product name : Series 300 Stainless Steel Wire Brushes 1.2. Relevant identified uses of the substance
More informationSafety Data Sheet acc. to OSHA HCS
Page 1/10 * 1 Identification Product identifier Application of the substance / the mixture Shielded Metal Arc Welding Electrode Details of the supplier of the safety data sheet Manufacturer/Supplier: voestalpine
More informationTurbocharger / TPL-C Original assembly instructions English
Assembly Instructions Turbocharger / TPL-C Original assembly instructions English This document is valid for the TPL-C series: TPL79-C Purpose The assembly instructions explain how the ABB turbocharger
More informationMaterial Safety Data Sheet
Material Safety Data Sheet According to the EC Directive 93/112 MSDS No. CE001 Carbon Steel Electrodes 1. Product and company designation...1 2. Details of composition...1 3. Hazards identification...2
More informationBOHLER THYSSEN WELDING USA, INC. MATERIAL SAFETY DATA SHEET
BOHLER THYSSEN WELDING USA, INC. MATERIAL SAFETY DATA SHEET May be used to comply with OSHA's Hazard Communication Standard, 29 CFR 1910.1200. Standard must be consulted for specific requirements, see
More informationTitanium You can weld it!
Titanium You can weld it! By David Hass, Contributing Writer April 6, 2004 Titanium need not be all that hard to weld! The American Welding Society (AWS) 1 said it, and I agree. Well-done titanium welds
More informationWelding Inspection Defects/Repairs Course Reference WIS 5
Copy from Welding Inspection Defects/Repairs Course Reference WIS 5 Weld Defects Defects which may be detected by visual inspection can be grouped under five headings Cracks Surface irregularities Contour
More informationSome Engineering Countermeasures to Reduce Exposure to Welding Fumes and Gases Avoiding Occurrence of Blow Holes in Welded Material
Industrial Health 2005, 43, 351 357 Field Report Some Engineering Countermeasures to Reduce Exposure to Welding Fumes and Gases Avoiding Occurrence of Blow Holes in Welded Material Takeshi IWASAKI 1, 5
More informationHazards. Hazards. Hazards. Effects on the Body. GA Tech Electrical Safety Presentation
Hazards The direct result can be electrocution. SHOCK. Electric shock occurs when the human body becomes part of the path through which current flows. The indirect result can be injury resulting from a
More informationApplying Shielded Metal Arc Welding (SMAW) Techniques
Lesson A5 6: Applying Shielded Metal Arc Welding (SMAW) Techniques Unit A. Mechanical Systems and Technology Problem Area 5. Metal Fabrication Lesson 6. Applying Shielded Metal Arc Welding (SMAW) Techniques
More informationMaterial Safety Data Sheet
Page 1 Material Safety Data Sheet 1. PRODUCT AND COMPANY IDENTIFICATION Product Name: Corporate Series: Woods Product Synonym(s): Micro-Surfaced ABS Chemical Family: Polymer Chemical Formula: Mixture Chemical
More informationMODEL DYNA TIG 160MST DYNA TIG 200MST. Operating Manual (Owner s Manual)
MODEL DYNA TIG 160MST DYNA TIG 200MST Operating Manual (Owner s Manual) IMPORTANT: Read these instructions before installing, operating, or servicing this system. First Edition December, 2007 Manual No.
More informationSPEEDTEC 180C & 200C
SPEEDTEC 180C & 200C OPERATOR S MANUAL IM3039 04/2016 REV07 ENGLISH Lincoln Electric Bester Sp. z o.o. ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland www.lincolnelectric.eu Declaration of conformity
More informationSample Questions for Welding Engineering Examinations
Sample Questions for Welding Engineering Examinations AWS Welding Engineer Revision 2 August 2003 Part 1 Basic Fundamentals of Science Examination Mathematics 1. Determine the acute angle _ when tan 63
More informationToday, we re going to talk about the Occupational Safety and Health Administration s, or OSHA s, Hazard Communication Standard, or worker right to
Today, we re going to talk about the Occupational Safety and Health Administration s, or OSHA s, Hazard Communication Standard, or worker right to know, and new requirements for the Globally Harmonized
More informationmultispot2 Welding station OPERATING INSTRUCTIONS
multispot2 Welding station OPERATING INSTRUCTIONS List of contents 1 TECHNICAL DATA 3 2 OPERATING AND DISPLAY ELEMENTE 4 3 FUNCTIONAL DESCRIPTION 6 3.1 Electrode 6 3.1.1 Hot start 6 3.1.2 Arc force 6 3.1.3
More informationHEXAVALENT CHROMIUM Feasible Engineering Controls for Welding Operations
BY JEROME E. SPEAR, CSP, CIH HEXAVALENT CHROMIUM Feasible Engineering Controls for Welding Operations OSHA requires exposures to hexavalent chromium (Cr[VI]) above the permissible exposure limit (PEL)
More informationSAMPLE. Gas Tungsten Arc Welding. Topic 7. Welding Process Training Series
Topic 7. Welding Process Training Series Gas Tungsten Arc Welding Prepared by the Miller Electric Mfg. Co. Training Department. 2014 Miller Electric Mfg. Co. The contents of this publication may not be
More informationAUTO-DARKENING WELDING HELMETS
Variable Shade 9-13 AUTO-DARKENING WELDING HELMETS English SAFETY AND OPERATING INSTRUCTIONS Revision: A Issue Date: August 2, 2013 Manual No: 0056-3595 WE APPRECIATE YOUR BUSINESS! Congratulations on
More informationNON-Hazardous Substance, NON-Dangerous Goods. Synonyms: Product Code Bar Code Polyfilla Ready to Use Skim Coat
NON-Hazardous Substance, NON-Dangerous Goods 1. MATERIAL AND SUPPLY COMPANY IDENTIFICATION Synonyms: Product Code Bar Code Polyfilla Ready to Use Skim Coat 931153100041601 9311531000416 Recommended use:
More information1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND COMPANY/UNDERTAKING. Other Names Name Code AeroShell Grease
Safety Data Sheet AeroShell Grease 22 1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND COMPANY/UNDERTAKING Product Code 001A0059 Infosafe No. ACIR0 01/eng/C Issued Date 2005/07/27 Product Type/Use Synthetic
More informationFactors to be considered for selecting a suitable type of welding current and polarity
Factors to be considered for selecting a suitable type of welding current and polarity This chapter describes the factors to be considered for selection of suitable type of welding current and polarity.
More informationSikaflex 221 SAFETY DATA SHEET. Version 1.0 MSDS Number: Revision Date: SECTION 1. PRODUCT AND COMPANY IDENTIFICATION
SECTION 1. PRODUCT AND COMPANY IDENTIFICATION Product name : Product code : 000000601552 Type of product : liquid Manufacturer or supplier's details Company : Sika Australia Pty. Ltd. Address : Elizabeth
More informationCourse ID Course Name Course Outcome Technical Mathematics in Air Conditioning and Refrigeration
Course ID Course Name Course Outcome AIRC 10 Technical Mathematics in Air Conditioning and Refrigeration Course completers will apply Fan Laws to assess and successfully adjust air flow Course completers
More informationInhalation of vapors, eye contact, skin contact/absorption
MATERIAL SAFETY DATA SHEET PETRON FUEL OIL SECTION 1: Product Name Manufacturer Chemical Family PRODUCT AND COMPANY IDENTIFICATION PETRON FUEL OIL PETRON CORPORATION JESUS ST., PANDACAN, MANILA Petroleum
More informationMATERIAL SAFETY DATA SHEET January, 2006
MSDS6308 MATERIAL SAFETY DATA SHEET January, 2006 SECTION 1: PRODUCT AND MANUFACTACTURER Product name: Sealed maintenance-free lead acid batteries Manufacturer: B.B. Battery Co., Ltd. Address: Chengdong
More information