Pipes ERW & SW Pipes from Rourkela Steel Plant

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2 Pipes ERW & SW Pipes from Rourkela Steel Plant Product Range ERW Pipes Diameter (inch) SW Pipes Outer Diameter OD in Inch OD in mm Thickness (mm) 8 5/ / / Pipes can be supplied with rust preventive coatings like varnish, red oxide, enamel, etc.

3 Notes 1. ERW pipes in API specifications can be supplied with wall thickness upto 10 mm, if mutually agreed upon. 2. Other thickness within the range can be produced for both ERW & SW Pipes 3. For SW Pipes thickness above 10.3 mm up to 12.7 mm can be produced as per mutual agreement * The standard outer diameter of SW pipes are 20, 22, 24, 28, 30, 32, 34, 36, 38, 40,42, 44, 46, 48, 52, 56, 60 and 64. Pipes in other diameters can be supplied as per mutual agreement. Length ERW Pipe : In random lengths of 6.2 to 12.4 metres, usually supplied with plain bevelled edges, bevelled angle being 30 0 (+5 0, ) with a root face of 1.6 ± 0.8 mm. Pipes with closer length tolerance can also be supplied as per mutual agreement. SW Pipe : In random lengths of 7.5 to 13 metres, usually supplied with plain bevelled edges, bevelled angle being 30 0 (+5 0, ) with a root face of 1.6 ± 0.8 mm IS: 3589 ERW and SW Pipes for Water and Sewerage (Salient Points) This specification derives assistance from ISO 559/1977 (International Standards Organisation), BS: 534/1981 (British Standard), BS 3601/1974 (British Standard), API 5L (American Petroleum Institute) Grade Chemical Composition Mechanical Properties C % Mn % P % S % CE YS UTS Elongation max max max max max MPa MPa % min min min Fe Fe Fe Tolerances A) Outer Diameter ± 0.75 % B) Wall Thickness ERW ± 10 % SWPP + 20 %, % C) Straightness - Deviation from straightness not to exceed 0.2% of the total length of each pipe.

4 Notes Unless otherwise agreed, end shall be bevelled to an angle of 30 (+5, 0 ) measured from a line drawn perpendicular to the axis of the pipe. Hydraulic Pressure Test Each pipe shall be hydraulically tested at the manufacturers works. The maximum test pressure will be 60% of the specified min YS as per P = P = S = T = ST/D, where Hydraulic test pressure in MPa Min YS Specific thickness in mm D = Specific outside diameter in mm Note : Pipes can also be supplied in IS 4270 (ERW ), IS 5504 (SW ), ASTM A53 (ERW ) Grades API-5L Specifications for Line Pipe (Salient Points) Grade & Class C % Mn% Si% P% S% Other max 1 max 1 max max max PSL-1 Welded A B c, d X d X46, X52, X d X e 1.40 e f X e 1.45 e f X e 1.65 e f PSL-2 B e, l X e, l X d, e, l X52, X d, e, l X f 1.60 f g, h, l X f 1.60 f g, h, l X f 1.70 f g, h, l X f 1.85 f g, h, i

5 Notes for PSL 1 Pipe a. Cu 0,50%; Ni 0,50%, Cr 0,50% and Mo 0.25% b. For each reduction of 0,01% below the specified maximum concentration for carbon, an increase of 0.05% above the specified maximum concentraion for Mn is permissible, up to a maximum of 1.65% for grades L245 or B, but L360 or X52; up to a maximum of 1,75% for grades >L360 or X52, but <L485 or X70; and up to a maximum of 2.00% for grade l485 or X70. c. Unless otherwise agreed, Nb+V 0,06%. d. Nb+V+Ti 0,15%. e. Unless otherwise agreed. f. Unless otherwise, Nb+V+Ti<0,15%. g. No deliberate addition of b is permitted and the residual B<0,001% Notes for PSL 2 Pipe a. Based upon product analysis. For seamless pipe with t>20,0 mm (0.787 in), the CE limits shall be as agreed. The CE IIW Limits apply if C>0.12% and the CE Pcm limits apply if C<0,12%. b. For each reduction of 0,01% below the specified maximum for C, an increase of 0,05% above he specified maximum for Mn is permissible, up to a maximum of 1,65% for grades L245 or b, but L360 or X52; up to a maximum of 1,75% for grades>l360 or X52, but <L485 or X70; up to a maximum of 2,00% for grades L485 or x70, but L555 or X80; and up to a maximum of 2,20% for grades >L555 or X80. c. Unless otherwise agreed, Nb+V 0,06%. d. Nb+V+Ti 0,15%. e. Unless otherwise agreed, Cu 0,50%; Ni 0,30%; Cr 0,30% and Mo 0,15%. f. Unless otherwise agreed. g. Unless otherwise agreed, Nb+V+Ti 0,15%. h. Unless otherwise agreed, Cu 0,50%; Ni 0,50%; Cr 0,50% and Mo 0,50%. i. Unless otherwise agreed, Cu 0,50%; Ni 1,00%; Cr 0,50% and Mo 0,50%. j. B 0,004%. k. Unless otherwise agreed, Cu 0,50%; Ni 1,00%; Cr 0,55% and Mo 0,80%. l. For all PSL 2 pipe grades except those grades to which footnote j already applies, the following applies. Unless otherwise agreed no intentional addition of B is permitted and residual B<0,001%.

6 Tolerances (A) For diameter of welded, non-expanded pipes. Size (Outer Diameter) Pipe Body Tolerance 2 3/ 8 to <20 ± 0.75% 20" - 36" %, % Above 36" Pipe Ends 10 3/ 4" mm, mm mm, mm > 10 3/ 4" mm, mm (B) For wall thickness Notes Grade B or lower Grade X42 and higher < 20" + 15%, -12.5% + 15%, % 20" %, -12.5% %, - 8 % 1. Chemical composition over and above specified API composition to be as per mutual agreement. 2. Supplementary requirements of API 5L as per mutual agreement. 3. Rust preventive varnish coating and end protectors on pipe ends can be provided as per mutual agreement. 4. Pipes in PSL-2 can be supplied only as per mutual agreement.

7 Electrical Steels CRNO Coils & Sheets To meet the demands of the electrical industry, Rourkela Steel Plant offers Cold Rolled Non Oriented (CRNO) fully processed steel used in the manufacture of magnetic cores and components. Standard Width : The standard width of CRNO coils or sheets are 900, 950 and 1000 mm. Slit coils can be supplied in minimum width of 100 mm and then in multiples of 10 mm. Other sizes are negotiable. Standard Length : The standard length of CRNO sheets are 2000 and 2500 mm. Coil Weight : 1 to 5 tonnes. Tolerances in dimensions and shape Width Normal Thickness Thickness Width Camber Flatness Maximum Thickness Tolerance Deviation Tolerance per 2 m (% max) Bow Height % on in Transverse of length at 0.5m Nominal Direction length mm mm mm mm mm mm < ±8 < < ±8 < < > ±8 < < > ±8 < < Flatness %: ( Wave height/wave length) x 100 Burr height : maximum 50 micron

8 Grades and Specifications Magnetic and Mechanical Properties CRNO steels from RSP are graded on the basis of Epstein Core Loss Test at magnetic induction of 1.5 Tesla. The maximum core loss limit is based upon the general procedure established by the American Society for Testing and Materials (ASTM A 34). For this purpose RSP has set up a fully equipped and modern testing laboratory consisting of among other equipment, a sophisticated Digital Core Loss Testing Unit. Other test instruments include Franklin Surface Insulation Resistance Tester, Hay Bridge, DC Hysteresis Loop Tracer etc. Magnetic properties and lamination factor of SAIL CRNO coils/sheets are in conformity ASTM A 677 specifications. Grades Thickness Assumed Maximum Core a.c Magnetization Minimum As per BIS (mm) Density Loss at 50 Hz and (50 Hz) Minimum Stacking (kg/dm 3 ) 1.5T (W/kg) Values of B Max Tesla 5000 A/m 50C C C C C C C C C C C Note : The present production is in 0.50 mm thickness. Production can be undertaken in 0.35mm and 0.65mm thickness conforming to BIS Specification IS:648 with mutual consent.

9 The values are measured in accordance with ASTM A34/HS C 2550 methods using as sheared specifications consisting of half of the strip parallel and half sheared transverse to the rolling directions. Magnetic Ageing : The Non-Oriented steels will have less than 5% increase in core loss upon a standard ageing treatment (at C for 24 hours). Grading is done based on watt loss value obtained after ageing. Packing : The material is first wrapped in stretch film over card board protectors in the eye and OD edges followed by an additional layer of air-bubble polythene type covering. It is then packed in galvanised sheet metal envelope. Metallic collars are provided in the eye of the coil and on the OD to prevent handling damages. The envelope with strapped with 4 eye and 3 to 4 circumferential straps. Additional support is provided when warranted. No metallic packing is given on slit coil. Insulation and Applications Insulation Description Applications Designation C-0 Natural coating Fractional horsepower motors and relays, small communication power transformers and reactors. C-3 Organic coating Air/Oil cooled medium sized power and distribution transformers, medium sized continuous duty, high efficiency rotating electrical machinery. C-4 Inorganic coating Applications requiring insulation similar to C-3 and a stress relief anneal. Used extensively for small stamped laminations that require higher resistance than what is provided by annealing oxides. C-6 Semi-organic Applications requiring stress-relief anneal coating and burn-off treatment. Extremely useful for stamped laminations of hermetically sealed compressors used in refrigeration system

10 Tin Plates Electrolytic Tin Plates Tin plates are produced by electrolytically coating tin (Sn) on low carbon cold rolled bright annealed mild steel sheets of extra deep drawing quality as per IS 597 in ETP line at Rourkela Steel Plant. Specification : IS: 1993 in Standard/Seconds or TIN SAIL. Code Nominal coating Min average coating mass wt in gm/m 2 in gm/m 2 Per surface Total both Total both surfaces surfaces E2.8/ Oil can 0.28 x 895/905/935 x 660 Body size for edible oil 0.28 x 895/905/935 x 710 Body size for cashew nut containers 0.28 x 765 x 510 End size Temper and Hardness Temper : CA (57), CA (61) Hardness : +57, -3 HR (30T)

11 Chemical composition for PSL 1 pipe with t 25.0 mm (0.984 in) Mass fraction, based upon heat and product analyses a,g (%) Steel grade (Steel name) C Mn P S V Nb Ti max b max b min max max max max max L175 or A L175P or A25P L210 or A L245 or B c,d c,d d L290 or X d d d L320 or X d d d L360 or X d d d L390 or X d d d L415 or X e 1.40e f f f L450 or X e 1.40e f f f L485 or X e 1.40e f f f L175 or A L175P or A25P L210 or A L245 or B c,d c,d d L290 or X d d d L320 or X d d d L360 or X d d d L390 or X d d d L415 or X e 1.40e f f f L450 or X e 1.45e f f f L485 or X e 1.65e f f f a Cu 0.50%; Ni 0.50%; Cr 0.50% and Mo 0.15% b For each reduction of 0.01% below the specified maximum concentration for carbon, an increase of 0.05% above the specified maximum concentration for Mn is permissible, up to maximum of 1.65% for grades L245 or B, but L360 or X52; up to a maximum of 1.75% for grades >L360 or X52, but <L485 or X70 and up to a maximum of 2.0% for grade L485 or X70. c Unless otherwise agreed, Nb + V 0.06%. d Nb + V + Ti 0.15%. e Unless otherwise agreed. f Unless otherwise agreed, Nb + V + Ti 0.15%. g No deliberate addition of B is permitted and the residual B 0.001%. Sea W

12 Chemical composition for PSL 2 pipe with t 25.0 mm (0.984 in) Steel grade (Steel name Mass fraction, based upon heat and product analyses a,g (%) Carbon eqivalenta % maximum C b Si Mn b P S V Nb Ti Other CE IIW CE Pcm L245R or BR c c 0.04 e,l L290R or X42R e,l L245N or BN c c 0.04 e,l L290N or X42N e,l L320N or X46N d,e,l L360N or X52N d,e,l L390N or X56N f d,e,l L415N or X60N 0.24f 0.45f 1.40f f 0.05f 0.04f g,e,l as agreed L245Q or BQ e,l L290Q or X42Q e,l L320Q or X46Q e,l L360Q or X52Q e,l L390Q or X56Q d,e,l L415Q or X60Q 0.18f 0.45f 1.70f g g g h,l L450Q or X65Q 0.18f 0.45f 1.70f g g g h,l L485Q or X70Q 0.18f 0.45f 1.80f g g g h,l L555Q or X80Q 0.18f 0.45f 1.90f g g g i,j as agreed L625Q or X90Q 0.16f 0.45f g g g j,k as agreed L690Q or X100Q 0.16f 0.45f g g g j,k as agreed L245M or BM e,l L290M or X42M e,l L320M or X46M e,l L360M or X52M d d d e,l L390M or X56M d d d e,l L415M or X60M 0.12f 0.45f 1.60f g g g h,l L450M or X65M 0.12f 0.45f 1.60f g g g h,l L485M or X f 0.45f 1.70f g g g h,l L555M or X80M 0.12f 0.45f 1.85f g g g l,l 0.43 f 0.25 L625M or X90M f 2.10f g g g l,l L690M or X100M f 2.10f g g g l,l L830M or X120M f 2.10f g g g l,l a Based upon product analysis. For seamless pipe with l >20.0 mm (0.787 in), the CE limits shall be agreed. The CE IIW limits apply if C >0.12% and the CEpcm limits apply if C 0.12%. b For each reduction of 0.01% below the specified maximum for carbon, an increase of 0.05% above the specified maximum for Mn is permissible, up to maximum of 1.65% for grades L245 or B, but L360 or X52; up to a maximum of 1.75% for grades > L360 or X52, upto a maximum of 1.75% for grades L360 or X52, but < L485 or X70 and up to a maximum of 2.0% for grade L485 or X70, but L555 or X80; and up to maximum of 2.20% for grades > L555 or X80. c Unless otherwise agreed, Nb + V 0.06%. d Nb + V + Ti 0.15%. e Unless otherwise agreed, Cu 0.50%; Ni 0.30%; Cr 0.30% and Mo 0.50%. f Unless otherwise agreed. g Unless otherwise agreed, Nb + V + Ti 0.15%. h Unless otherwise agreed, Cu 0.50%; Ni 0.50%; Cr 0.50% and Mo 0.50%. i Unless otherwise agreed, Cu 0.50%; Ni 1.00%; Cr 0.50% and Mo 0.50%. j B 0.004%. k Unless otherwise agreed, Cu 0.50%; Ni 1.00; Cr 0.55% and Mo 0.80%. l For all PSL 2 pipe grades except those except those grades to which footnote j already applies, the following applies. Unless other agreed no international addition of B is permitted and residual B 0.001%.

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