SELECTION GUIDE Appearance Sensing distance Operation Mode Connector Shape example (M8) Outer diameter (Ferrous material only) Wiring Output Output no

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Clinton Harper
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Stainless Steel Sensing Face Proximity Switch Model FL7S The FL7S is a proximity switch having a stainless steel sensing face and

The sensing face is integrated into a stainless steel housing having high shock resistance and superior abrasion resistance Switches

and M0 models * Connector-type cables are also available for the FL7S Series. PA5-ISXm FK-E (incombustible cable) Ex.

housing. 0.7 mm Special spatter-resistant coating Highly resistant toelectromagnetic field noise from welding!

meet the severe requirements demanded by users in the field. The FL7S Series has proven to have superior performance in both tests.

the big problem is the scratches caused by the abrasive metal brush used to remove the stuck spatter and slag.

The Metal Brush Test shows that this switch has excellent endurance.

Brush: Stainless steel brush Rotation speed: 0 cycles/min TEST-2 Survives 5 min of brushing Stationary Rotating Repetitive Shock Test

Welding current (A) (DC or AC) 0,000 20,000 0,000 2.7 60mT mt 70mT 25. 80mT 60mT 25mT well! Operation is normal even after 200 minutes!

The FL7S Series' greatly strengthened stainless steel sensing face is the answer to this problem!

FL7M-7J6HD Test condition Brush: Stainless steel brush Rotation speed: 0 cycles/min Survives 25 min of brushing orking Still w Usable

1 Stainless Steel Sensing Face Proximity Switch Model FL7S The FL7S is a proximity switch having a stainless steel sensing face and housing, and is specially designed for welding applications on the automobile manufacturing line. The sensing face is integrated into a stainless steel housing having high shock resistance and superior abrasion resistance Switches have a spatter and slag proof special coating An electromagnetic field noise elimination is built in The lineup includes M8, M2, M8 and M0 models * Connector-type cables are also available for the FL7S Series. PA5-ISXm FK-E (incombustible cable) Ex.: PA5-ISXm UK-E (flame-resistant cable) ADVANTAGES OF FL7S SWITCHES The sensing face is integrated into a single stainless steel housing. 0.7 mm Special spatter-resistant coating Highly resistant toelectromagnetic field noise from welding! Extra-tough filling material FL7S SERIES ENDURANCE TEST RESUCTS Two endurance tests were made in order to develop a switch that could meet the severe requirements demanded by users in the field. The FL7S Series has proven to have superior performance in both tests. strength tests TEST- With conventional switches, welding sparking leads to hard-to-remove spatter and slag.the big problem is the scratches caused by the abrasive metal brush used to remove the stuck spatter and slag. Azbil has solved this major problem by creating for the FL7S Series a stainless steel sensing face that resists abrasion. The Metal Brush Test shows that this switch has excellent endurance. Stationary The Metal Brush Test (measurement of abrasion resistance) FL7M-7J6HD FL7M-7J6HW FL7S-5W6W-CN0 Rotating Test condition Brush: Stainless steel brush Rotation speed: 0 cycles/min TEST-2 Survives 5 min of brushing Stationary Rotating Repetitive Shock Test (measurement of shock resistance) Housing survives 0 repetitions Resistance to electromagnetic field noise from welding! Welding current (A) (DC or AC) 0,000 20,000 0, mT mt 70mT mT 60mT 25mT well! Operation is normal even after 200 minutes! Repetitive shocks when welding parts hit the switch head result in a shortening of switch life. The FL7S Series' greatly strengthened stainless steel sensing face is the answer to this problem! The repetitive shock test has proven that this switch has robust shock resistance. FL7M-7J6HD Test condition Brush: Stainless steel brush Rotation speed: 0 cycles/min Survives 25 min of brushing orking Still w Usable range (for FL7S-2/5/8 Series) Distance between welding gun and switch (mm) mT 25mT 20mT 6mT 80mT 50mT 0mT 0mT 20mT 80mT 60mT 50mT FL7M-7J6HW FL7S-5W6W-CN0 Housing survives 5,000 repetitions 2 06 mt 25mT 0mT 7mT mt 20mT well! Operation is normal even after 200,000 repetitions! Distance between welding gun and switch Ex.: When the welding current is 0,000A, the switch operates without error even when it is installed as close as approx. 2.7 mm from the welding gun. orking Still w

SELECTION GUIDE Appearance Sensing distance Operation Mode Connector Shape example (M8) Outer diameter (Ferrous material only) Wiring Output Output non-polarity (Cable length: M8=80 cm, others=0 cm)

2 SELECTION GUIDE Appearance Sensing distance Operation Mode Connector Shape example (M8) Outer diameter (Ferrous material only) Wiring Output Output non-polarity (Cable length: M8=80 cm, others=0 cm) - M8.5 mm - M8 M2 M8 M0.5 mm 2 mm 5 mm 8 mm wire NPN -wire PNP FL7S-W6W-CN0 FL7S-W6W-CN0B FL7S-A6W-CN08 FL7S-D6W-CN08 FL7S-2W6W-CN0 FL7S-2W6W-CN0B FL7S-5W6W-CN0 FL7S-5W6W-CN0B FL7S-8W6W-CN0 FL7S-8W6W-CN0B Appearance Sensing distance Operation Mode Shape example (M8) Outer diameter (Ferrous material only) Wiring Output (Cable length: 5 m) M8 M2.5 mm 2 mm FL7S-W6W-L5 FL7S-2W6W-L5 M8 5 mm FL7S-5W6W-L5 M0 8 mm FL7S-8W6W-L5 Catalog listing SPECIFICATIONS Actuation method Rated sensing distance Standard target object Differential travel Rated supply voltage Operating voltage range Current consumption Voltage drop at ON Control output Leakage current Switching current Operating frequency Temperature characteristics Operating indicator Operating temperature range Storage temperature range Dielectric strength Vibration resistance Shock resistance Protection Electromagnetic field noise resistance thickness -CN Weight -L5 FL7S- 6W-CN08 FL7S-W6W-CN0(B) FL7S-2W6W-CN0(B) FL7S-5W6W-CN0(B) FL7S-8W6W-CN0(B) FL7S-W6W-L5 FL7S-2W6W-L5 FL7S-5W6W-L5 FL7S-8W6W-L5 High-frequency oscillation type.5±0. mm * 2±0.2 mm * 5±0.5 mm * 8±0.8 mm * Iron 8 x 8 mm, t= mm Iron 2 x 2 mm, t= mm Iron 8 x 8 mm, t= mm Iron 0 x 0 mm, t= mm Max. % of sensing distanc 2/2 Vdc 0 ma max. 2V max. 0 μa max. 00 ma max..8v max. (switching current 0 ma) 5.5V max. (switching current 0 ma) 0.8 ma max. ma to 00 ma 5 Hz Hz 5 Hz +% of sensing distance (25 C) ( +60 C) ±0% of sensing distance (25 C) ( +60 C) Lights (red) at output ON +60 C +60 C 500 Vac, 50/60 Hz between case and electrically live metals 55 Hz, mm peak-to-peak amplitude, 2 hours in X, Y and Z directions 29 m/s 2, 6 times in X, Y and Z directions *2 IP67 * 00mT * 250mT 0. mm 0.7 mm 0 g 50 g 50 g 70 g 0 g 90 g 200 g 220 g 280 g Circuit protection Reverse connection protection, output short- Electromagnetic field noise elimination Material Switch body Stainless steel 0 (with spatter and slag proof special coating) * : Does not detect non-ferrous metals. * 2: Avoid using this switch in an environment always subject to splashing water or oil. * : AC/DC magnetic field 85 ms or less 2

3 EXTERNAL DIMENSIONS (unit: mm) FL7S- 6W-CN08 (SUS0, t=0. Toothed washer (iron) M8x FL7S-2W6W-CN0(B) 25 5 Washer ( 6.5 dia. dia. (PVC) 800 min. () M2 x M2x FL7S-W6W-CN0(B) (Stainless steel, t=0. M8 x Washer (iron) dia. 5.6 dia. FL7S-5W6W-CN0(B) Washer ( (SUS0, t=0.7 M2 x 500 min. Hexagonal nut (Brass, Case (Stainless steel,. dia. (PVC) with sleeving tube Inline Amplifier 0 0 Case (Stainless steel, Vinyl-insulated cord, TPE.8 dia., VW- (8.2) M2x M2x 7 M2x TPE.8 dia. (8.2) 2 M8x.5 55 TPE.8 dia. (8.2) FL7S-8W6W-CN0(B) Washer ( M2x M0x dia dia. Insulated cord, TPE.8 dia. (8.2) Note: When the switch is flush-mounted in metal, be sure to mount it so that the top of the sensing face projects 2 to mm from the metal surface. FL7S-W6W-L5 FL7S-2W6W-L5 (Stainless steel, t=0. Washer (iron) Case (Stainless steel,. dia. (PVC) with sleeving tube.8 dia. (PVC), VW-, 0. mm 2 Washer ( M8 x dia. 5.6 dia. M2 x Inline Amplifier Conductor (Copper) min. 0 7 M2 x dia. (PVC), VW- Conductor (Copper) FL7S-5W6W-L5 Washer ( FL7S-8W6W-L5 Washer ( Insulated cord, 5 dia. (PVC), VW- 2 M8 x dia. (PVC), VW- Conductor (Copper) 6 M0 x dia dia. Conductor (Copper) Note: When the switch is flush-mounted in metal, be sure to mount it so that the top of the sensing face projects 2 to mm from the metal surface.

OUTPUT CIRCUIT AND WIRING non-polarity type -CN0 -CN0B () () -wire type () The load can be connected to either of the power supplies. PNP () The load can be connected to either of the power supplies.

CONNECTOR WITH CABLE Be sure to use a Model PA5 connector with cable when connecting a preleaded connector or connector-type switch.

4 OUTPUT CIRCUIT AND WIRING non-polarity type -CN0 -CN0B () () -wire type () The load can be connected to either of the power supplies. PNP () The load can be connected to either of the power supplies. NPN Brown (/Blue) Blue (/Brown) The load can be connected to either of the power supplies. CONNECTOR WITH CABLE Be sure to use a Model PA5 connector with cable when connecting a preleaded connector or connector-type switch. Model PA5 connector with cable Shape Power supply Cord properties Cord length Lead colors Model PA5 connector with cable Male DC Vinyl-insulated cord with high resistance to oil and vibration (UL/NFPA79 CM, CL) Female 2 m 5 m 2 m 5 m PA5-ISX2SK PA5-ISX5SK PA5-ILX2SK PA5-ILX5SK : brown, 2: white, : blue, : black : brown, 2: white, : blue, : black : brown, 2: white, : blue, : black : brown, 2: white, : blue, : black Tightening the connector Align the grooves and rotate the fastening nut on the PA5 connector by hand until it fits tightly with the connector on the switches side. Switches side PA5 connector side Switches side (male) Connector side (female)

5 PRECAUTIONS FOR USE. Influence of surrounding metal Metal other than the target object surrounding the switch may influence operating characteristics. Leave space between the switch and surrounding metal as shown below. A B C C 2. Mutual interference prevention When mounting proximity switches either parallel to or facing each other, mutual interference may cause the switch to malfunction. tain at least the distances indicated in the figures below. Parallel Facing each other A B Shaded areas indicate surrounding metal other than the target object. A: Distance from sensing face of proximity switch to mounting surface B: Distance from surface of iron plate to sensing face of proximity switch. Dimensions in parentheses apply if a hexagonal nut is attached to the front. C: Distance from surface of iron plate to center of proximity switch when A=0 FL7S- FL7S-2 FL7S-5 FL7S-8 A(mm) B(mm) FL7S- FL7S-2 FL7S-5 FL7S-8 A(mm) B(mm) C(mm) Mounting FL7S- FL7S-2 FL7S-5 FL7S-8 Max tightening torque (N m)

6 [Notice] Advanced Automation Company Oct. 207-AZ

SMAW. Shielded metal arc welding (SMAW) is commonly referred to as stick welding

SMAW. Shielded metal arc welding (SMAW) is commonly referred to as stick welding SMAW EQUIPMENT SMAW Shielded metal arc welding (SMAW) is commonly referred to as stick welding An electric arc between the stick electrode and the base metal creates heat. Heat melts the base metal and