High Performance Thread Rolling Screw for Metal

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1 High Performance Thread Rolling Screw for Metal

2 Features / Benefits ROLOK thread rolling fasteners for metals offer a unique spiral thread form to achieve excellent drive-to-strip performance in many challenging applications resulting in lower in-place fastening costs. ROLOK Benefits Include: 360 degree asymmetrical spiral profile that roll forms high quality mating threads Eliminates costs associated with tapping holes Excellent drive-to-strip ratio High resistance to vibration loosening (meets or exceeds IFI 124/524) Virtually eliminates chips and debris Increases assembly line productivity Use with a variety of nut materials ROLOK fasteners offer improved drive-to-strip ratios compared with other common thread rolling designs. Drive Torque Strip Torque ROLOK Drive Torque Strip Torque Other Fasteners Performance in Unique Applications ROLOK fasteners have been proven to be especially useful in aluminum C-channels and other similar designs due to their spiral profile body which gives improved engagement and more repeatable performance. Additionally, improved bearing surface at shoulder/thread transition radius has proven beneficial when used as a compression limiting shoulder bolt. 2

3 Screw Characteristics 60 REF. C 2 TO 4 PITCH LEAD Metric Sizes C Point Diameter Torsional Max Min Max Strength (N-m) M M M M M M M M M M M Length Tolerance - Metric Nominal Screw Length Tolerance on Length to 20mm inclusive +0.0/-0.8 mm over 20 to 40mm inclusive +0.0/-1.3 mm over 40mm +0.0/-1.5 mm Inch Sizes C Point Diameter Torsional Max Min Max Strength (In-Lb) # # # # # # # # / / / / / Length Tolerance - Inch Nominal Screw Length Tolerance on Length to 3/4" inclusive +.000/-.030" over 3/4" to 1 1/2" inclusive +.000/-.050" over 1 1/2" +.000/-.060" Heat Treatment Case hardening is considered the standard heat treatment for ROLOK fasteners in general steel applications. (Core RC 28-38, Surface RC 45 ) Through hardening may be used for applications in soft white metals such as aluminum or zinc alloys. Induction hardening should be used to address high strength or structural safety steel applications. Coatings and Platings A wide variety of coating and plating options can be applied to ROLOK fasteners to meet specific customer requirements for corrosion resistance and joint performance. 3

4 Pilot Hole Sizes MATERIAL THICKNESS Nominal M M3-0.5 M M4-0.7 M M5-0.8 M6-1.0 M7-1.0 M M M METRIC (mm) Material Drill Size mm Drill Size mm Drill Size mm Drill Size mm Drill Size mm Steel 2.25mm mm Aluminum 2.25mm mm mm 2.35 Steel mm Aluminum / mm 2.80 Steel 1/ mm mm 3.30 Aluminum 1/ mm mm Steel mm Aluminum mm mm 3.70 Steel mm mm 4.25 Aluminum mm mm 4.20 Steel mm / Aluminum mm 4.70 Steel 5.4mm mm / mm 5.70 Aluminum 5.4mm mm / Steel 6.4mm mm 6.50 F 6.53 G 6.63 Aluminum 6.4mm mm mm 6.50 F 6.53 Steel 7.3mm 7.30 L mm mm 7.50 Aluminum 7.3mm 7.30 L mm mm 7.40 Steel 9.2mm 9.20 U / Aluminum 23/ mm 9.20 U 9.35 Steel 11.0mm / Aluminum 11.0mm mm MATERIAL THICKNESS Nominal #3-48 #4-40 #5-40 #6-32 #8-32 #10-24 #10-32 # /4-20 5/ /8-16 7/ /2-13 INCH Material Drill Size Inch Drill Size Inch Drill Size Inch Drill Size Inch Drill Size Inch Steel mm.093 Aluminum mm.091 Steel Aluminum Steel Aluminum Steel / Aluminum / /8.125 Steel Aluminum Steel / Aluminum Steel Aluminum Steel 4.9mm / Aluminum / Steel 7/ mm A.234 Aluminum 7/ mm.224 I.228 Steel 9/ / mm.285 L.290 Aluminum 9/ / mm mm.287 Steel 11/ S mm.354 Aluminum R / S.348 Steel Y / Aluminum X mm.402 Steel 11.8mm / Aluminum 11.8mm mm.465 4

5 Torque Values / Thread Engagement Metric Torque Values (in Nm) Nominal Hole Size Metal Thickness Driving Torque Failing Torque Tightening Torque Loosening Torque M M M M M M M Inch Torque Values (in In-Lbs) Nominal Hole Size Metal Thickness Driving Torque Failing Torque Tightening Torque Loosening Torque # / # / # / # / # / # / # / # / / / / / / / / / / / Metric Percent of Thread Engagement for Given Hole Size M M M M M M M M M M M Inch Percent of Thread Engagement for Given Hole Size # # # # # # # # / / / / /

6 Casting Design Guidelines C A D E F F B As Cast Drilled Metric Nominal Cast Hole Diameter Boss Diameter Drilled Hole Diameter Edge Distance Engagement Length A B C D E F M M M M M M M M M M M Hole diameters have +0.00/-0.08 mm tolerance. All dimensions are in mm. Inch Nominal Cast Hole Diameter Boss Diameter Drilled Hole Diameter Edge Distance Engagement Length A B C D E F # # # # # # # # / / / / / Hole diameters have +.000/-.003 tolerance. 6

7 Extrusion Hole Sizes / Specials A Metric Nominal M M M M M M T A - RECOMMENDED HOLE SIZE M M M M M T-Thickness Inch Nominal # # # # # # # A - RECOMMENDED HOLE SIZE # / / / / / T-Thickness Specials / Examples NOTE: All data tables in this brochure are for guidance purposes only. 7

8 Engineering Services Design & Technical Assistance VA/VE Project Support Product Engineering Samples Training Programs On-Site Technical Support Application Testing Product Teardowns Value Added Services Technical Sales Team Integrated Supply Base Sourcing Solutions Customized Labeling and Packaging EDI Capable Global Partnerships - North America, Europe & Asia Certifications & Accreditations Registered to ISO/TS ISO 9001 ISO ROLOK is a registered trademark of Semblex Corporation. TORX and TORX PLUS are registered trademarks of Acument Intellectual Properties, LLC.

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