10 HIWIN GREASE HIWIN G01 Grease of Heavy-loading. Test of Resistance to Extreme Pressure. Features. Basic Properties
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1 1 GREASE 1.1 G1 Grease of Heavy-loading Test of Resistance to Extreme Pressure Test Condition and Measurement 1. Excellent wear resistance and extreme pressure resistance under heavy load conditions 2.Low friction in low temperatures 4.Can be applied by a central lubrication system 5. Suitable for all-electric injection molding machine, die-stamping machines, semi-conductor manufacturing equipment, heavy load actuator, industry machine and forging machine G1 Light yellow Mineral oil Polyurea Additive Solid lubricant Temp. ( ) -15~115 NLGI-grade (.1mm) >17 Property of anti extreme pressure Load on boundary lubrication when 9rpm (N) Load on boundary lubrication when 177rpm (N) G1 Anti wear >17 >13 9rpm 42%more 177rpm 3%more 8kgf 3rpm 23%more Low friction Injection motor votage 1%lower Water resistance Rust proof Corrosion on copper temperature range -15 ~115-2 ~13 All-electric injection molding machine(8ton) motor driving voltage of injection unit BS Injection motor voltage (V) G1 (3 months) G1 (6 months) Injection stage Times (s) 5.6%1% Ball diameter 1/2 in 27 Test time 1 sec Rotational speed rpm measurement Load when ball wear diameter become 5μm Wear load, N Rotation rate, rpm Test of Anti-wear Test Condition and Measurement G1 Ball diameter 1/2 in 75 Test time 6 min Rotational speed 3 rpm load 8 kgf measurement Wear diameter of ball contact point wear diameter,mm G1 G1 Comparison of wear diameter Comparison of wear scar
2 1.2 G2 Grease of Low Particle-emitting 1. Low dust generation, suitable for clean room environment 2.Wear resistant 3. Long term grease, suitable for wide temperature range 4. Consists of synthetic hydrocarbon oil and special calcium soap. resistant to oxidation and ageing 5. Can be used in plastic/steel and plastic/plastic components, compatible with elastomers and plastic materials G2 Synthetic hydrocarbon oil Special calcium soap Temp. ( ) -3~14 NLGI-grade (.1mm) G >18 474µ 1 G2 Anti wear Dust generation Anti- Corrosion -3~14-3~12 46%more Dust generation of KK in clean room G2 Dust generation 1.3µm 8 Competitor's low dust generative grease 6 4 G µm 8 6 Competitor's low dust generative grease G
3 1.3 G3 Grease of Low Particle-emitting (High Speed) 1. Low dust generation characteristics and suitable for clean room environment 2.Wear resistant under high speed conditions 3. Long term grease, well wear resistance under high speed conditions 4. Low starting and running torques particularly at low temperatures, to ensure high efficiency and conserve energy 5.Compatible with plastic components G3 Synthetic hydrocarbon oil Special calcium soap Temp. ( ) -45~125 NLGI-grade (.1mm) >21 366µm G3 Anti wear Dust generation Friction torque at low speed Friction resistance at high speed 15%more Dust generation of KK in clean room 7~15 % lower less than 5rp Motor voltage 1.2~2.6% lower -45~125-1~8 Dust generation 432 G3 366 torque(kgf-cm) Voltage (V) G Friction torque of ball screw under different rotational speed 2.6%lower 1.2%lower G Motor Driven Voltage Under Different Rotational Speed G3 2.5%lower Test model of dust generation Particle counter fan KK861 Module Dust Generation Test of Grease Air filter system G3 2.3µm.5µm Test Condition Air speed 2.5m/s Rotational Speed of Screw 1rpm Stroke 21mm Clean air Air out Particle counter fan KK861 Module Acrylic box
4 1.4 G4 Grease of High Speed 1.Wear resistant under high speed conditions 2.Low friction force under high speed conditions Consistency enhancer G4 ESTER/PAO LITHIUM SOAP Temp. ( ) -35~12 NLGI-grade (.1mm) Screw Type:4-1 Voltage (V) Test Condition: motor driven voltage by different grease and rotational speed %lower 4.9%lower G4 4.6%lower > µm G4 Anti-wear 46%more Low Friction -45~125-1~8 motor voltage 4.6% lower at 3rpm 781 G G4
5 1.5 G5 Grease of General Type 1.Wear resistant under high speed conditions 2.Low friction force under high speed conditions Consistency enhancer G5 Brown MINERAL LITHIUM SOAP Temp. ( ) -15~12 NLGI-grade (.1mm) Wear scar diameter(μm) 291µm (ASTM D-2266) Welding load (N) 26/28 (DIN ) wear scar diameter, µm Screw diameter:4mm torque (kgf-cm) lead:1mm G5 G rotational speed,rpm Friction torque of ball screw under different rotational speeds base oil viscosity (cst/4 ) G5 Anti-wear increases 38 %~49% Low Friction increases 16%~19% G5 291
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