Paribesh Bhavan, A / 118, Nilakantha Nagar, Unit VIII, Bhubaneswar

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2 ENVIRONMENTAL STATEMENT REPORT OF BHUSHAN POWER & STEEL LIMITED VILLAGE: THELKOLOI, POST: LAPANGA TEHSIL: RENGALI, DISTT: SAMBALPUR ODISHA FOR THE FINANCIAL YEAR ENDING 31 ST MARCH 2016 SUBMITTED TO ODISHA STATE POLLUTION CONTROL BOARD Paribesh Bhavan, A / 118, Nilakantha Nagar, Unit VIII, Bhubaneswar

3 [FORM V] (See rule 14) Environmental Statement for the financial year ending the 31 st March 2016 PART-A (i) (ii) (iii) (iv) (v) Name and address of the owner/occupier of the industry operation or process. Industry category Primary ----(STC code) Secondary.-----(SIC Code) Production capacity (Units-MT) Year of Establishment (Commercial Production Declared) Date of the Last Environmental Statement Submitted SHRI Dinesh Kumar Yadav Executive Director M/s.Bhushan Power & Steel Limited Village-Thelkoloi, Po-Lapanga, Tehsil-Rengali Pin Red Category Sl. No Plant Units Installed Capacity 01 Coal Washery 4.5 MTPA 02 DRI Kilns ( TPD) 03 Sinter Plant (1 105 m 2 ) 04 Coke Oven ( MTPA) 05 Blast Furnace m 3 06 Electric Arc Furnace (EAF) (2 90T)+(2 100T) 07 Ladle Furnace (2 90T)+(2 100T) 08 Billet Caster (1 2)+(1 4) Strand 09 Thin Slab Caster (2 1) Strand 10 CSP (Hot Rolling Mill) 1.8 MTPA 11 Wire & Rod Mill 0.45 MTPA 12 Cold Rolling Mill 1.0 MTPA 13 Pipe & Tube Mill 0.20 MTPA 14 Galvanizing /Galvolume 0.50 MTPA Unit Colour Coating Unit 0.45 MTPA 16 Oxygen Plant (1 400 TPD) 17 Lime and Dolo Plant (2 300 TPD) 18 Pellet Plant 3.5 MTPA 19 Captive Power Plant 506 MW March th of September 20 Page -1

4 PART-B Water and River Material Consumption 1. Water consumption m3/d: For details refers Annexure-1 Process Cooling Domestic Name of Product Process Water Consumption per unit of product out put During the Financial Year During the Financial Year Steel 3.82 M 3 /MT 4.02 M 3 /MT ii) Raw Material Consumption (Details Refer Annexure -2A, 2B, 2C, 2D, 2E, 2F, 2G, 2H ) Consumption of Raw Material per unit of output Name of Raw Materials Name of Products During the Previous Financial Year During the Current Financial Year Iron Ore MT/MT of Sponge Iron 1.47 MT/MT of Sponge Iron Non Cooking Coal Sponge Iron MT/MT of Sponge Iron MT/MT of Sponge Iron Dolomite MT/MT of Sponge Iron MT/MT of Sponge Iron Iron Ore MT/ MT of Hot Metal MT/ MT of Hot Metal Cooking Coal Hot Metal/ MT/ MT of Hot Metal 0.66 MT/ MT of Hot Metal Coke Pig Iron MT/ MT of Hot Metal 0.5 MT/ MT of Hot Metal Lime Stone MT/ MT of Hot Metal MT/ MT of Hot Metal Iron Ore Fines MT/ MT of Pellet MT/ MT of Pellet Lime Stone Pellet MT/ MT of Pellet 0.0 MT/ MT of Pellet Dolomite MT/ MT of Pellet MT/ MT of Pellet Iron Ore Fines 0.92 MT/ MT of Sinter 0.72 MT/ MT of Sinter Coke Fines MT/ MT of Sinter MT/ MT of Sinter Lime Stone Sinter MT/ MT of Sinter MT/ MT of Sinter Dolomite 0.11 MT/ MT of Sinter 0.101MT/ MT of Sinter Non Cooking Coal Power MT/ MW of Power MT/ MW of Power Cooking Coal Coke 1.39 MT/ MT of Coke MT/ MT of Coke PCI Coal 0.0 MT/ MT of Coke MT/ MT of Coke Lime Stone Lime 1.08 MT/ MT of Lime MT/ MT of Lime Dolomite 0.58 MT/ MT of Lime 1.73 MT/ MT of Lime Scrap 0.07 MT/MT of Billet/Bloom 0.07 MT/MT of Billet/Bloom Hot Metal Billet/Bloom 0.45 MT/MT of Billet/Bloom 0.48 MT/MT of Billet/Bloom Pig Iron MT/MT of Billet/Bloom 0.02 MT/MT of Billet/Bloom Sponge Iron HR Coil 0.75 MT/MT of Billet/Bloom 0.77 MT/MT of Billet/Bloom Page -2

5 PART-C Pollution discharged to environment/unit of output (Parameter as specified in the consent issued) (a) Water Pollutants:- For details refer- ANNEXURE: 3A,3B & 3C (b) Air Pollutants:- For details refer:- ANNEXURE: 4, 5 &6 Hazardous Waste (a) From Process During the Previous Financial Year Used Oil MT Waste Oil MT Waste /residue containing Oil Oil & Grease Skimming Residue MT Zinc Dross MT DiscardedContainers/Barrels-8500 Nos. Alkali Residue-4.5 MT PART-D Hazardous Wastes Total quantity(mt) During the Current Financial Year Used Oil MT Waste Oil MT Waste /residue containing Oil MT Oil & Grease Skimming Residue MT Zinc Dross/Flux/Ash/Skimming MT DiscardedContainers/Barrels Nos. Alkali Residue-Nil Spent ion exchange resin SAC & SBA- 7.93MT (b) From Pollution Control Facilities ETP Sludge MT ETP Sludge MT PART-E Solid Waste Total quantity(mt) Types of Solid Waste (a) From Process (i) Kiln Accretion (ii) Char (iii) Fly ash (iv) EAF & LF Slag (v) Sinter Dust (vi) Granulated Slag of Blast Furnace (vii) Granulated Iron Oxide from ARP (b) From Pollution Control Facilities (i) Sludge From STP (ii) FES Dust from EAF/LAF (iii) GCP Dust from Blast Furnace (c) Quantity recycled or reutilized with in the Unit. During the Previous Financial Year MT MT MT MT 6400 MT MT MT 112 MT MT MT During the Current Financial Year MT MT MT MT 5840 MT 3153 MT 5670 MT 87MT 190MT 23707MT (i) Char (used in CPP) MT (used in CPP) Page -3

6 (ii) EAF & LF Slag (iii) Granulated Slag of Blast Furnace (iv) Granulated Iron Oxide from ARP (v) Fly Ash (vi) Sludge from STP (vii) FES Dust from EAF/LRF (viii) GCP Dust from Blast furnace (ix) Sinter Dust 2000 MT Recycled in sinter Plant, used for internal road making MT(Sold to Cement Plant (Recycled in Sinter Plant) MT (Used in cement Manufacturing plant, Bricks manufacturing & used in plant, land development and Road making) 140 MT(Mixed with soil & used as manure in Horticulture application inside plant premises (Recycled in Sinter Plant) MT (Recycled in Sinter Plant) 6400 MT (Recycled in Sinter Plant) MT Recycled in sinter Plant, used for road making MT(Sold to Cement Plant 5670 MT (Recycled in Sinter Plant) MT (Used in cement Manufacturing plant, Bricks manufacturing & used in plant, land development and Road making) 87MT (Mixed with soil & used as manure in Horticulture application inside plant premises. 190 MT (Recycled in Sinter / Pellet Plant) 23707MT (Recycled in Sinter / Pellet Plant) 5840 MT (Recycled in Sinter / Pellet Plant) (x) Kiln Accretion (xi) Fly Ash (xii) Bottom Ash MT (Disposed in the Solid Waste disposal Site) MT (Disposed in Solid Waste disposal site) MT (Disposed in Solid Waste disposal site) MT (Disposed in the Solid Waste disposal Site) MT (Utilized in Bricks plant, Cement plant,quarry filling,embakment raising,land filling and road making) MT (Disposed in Solid Waste disposal site). Page -4

7 PART-F Please specify the characterizations (in terms of composition of quantum) of hazardous as well as solid wastes and indicate disposal practice adopted for both these categories of wastes. (I) Hazardous Composition Physical Chemical Disposal Practice Waste Characteristic Characteristic Used Oil/ Polychlonated biphenyls (PCB s) - Liquid Used Oil/ Used oil and waste oil Waste Oil <2.0 ppm Waste Oil is collected and stored Lead-100ppm in the sealed drum and Arsenic-5ppm sold to outside Cadmium- authorized parties for +chromium+nickel:500ppm recycle & reuse. Polychlonated hydrocarbons(pah)- 6% Waste /residue Sediments-0.25% Liquid Waste/ ETP sludge, CRM containing Oil Lead-100ppm Residue sludge(residue Arsenic-5ppm containing oil containing oil), Cadmium- Oil & Grease skimming +chromium+nickel:500ppm residue is collected in Polychlonated hydrocarbons(pah)- the Hazardous waste 6% storage containers Total Halogens-4000ppm provided by M/s. Polychlonated biphenyls (PCB s) - Ramky Enviro <2.0 ppm Engineers limited Sulphur-4.5% (approved by OSPCB) Water content-1% and disposed off at Oil and grease Sediments-0.25% Semi-Liquid Oil & Grease Common Hazardous skimming residues Lead-100ppm residue Waste Treatment, Arsenic-5ppm Storage & disposal Cadmium- facility (CHWTSDF) +chromium+nickel:500ppm near village Polychlonated hydrocarbons(pah)- Kanchichuan, Sukinda 6% in district of Jajpur, Total Halogens-4000ppm Odisha. Polychlonated biphenyls (PCB s) - <2.0 ppm Page -5

8 Sulphur-4.5%, Water content-10 % Alkali Residue Sodium silicate-<0.005% Liquid Alkali Oil & Grease-2% Dirt & Sediments-90% ETP Sludge ---- Solid Chemical Sludge Discarded Containers NA Solid NA Discarded Containers / Barrels and barrels are sold to the outside Authorized vendors for original users Zinc Dross /Ash Zinc Dross Aluminium-2.64% Fe-1.52%, Zinc-95.84% Solid Zinc dross is collected in metallic bins and stored in RCC room and later sold to CPCB Zinc Ash /SPCB approved reprocessors. Zinc-60 to 85 %, Lead-0.3 to 2.0 %, Aluminium-0.3%, Iron-0.2 to 1.5% Nickel-0.02 to 0.05% (II) Solid Waste Composition Physical Klin Accretions Fly Ash Bottom Ash NA NA NA Solid Characteristic Solid/ Fine Dust Solid/Fine Dust Chemical Characteristic NA NA NA Disposal Practice Disposed in the designated Solid waste disposal Site For detail refer ANNEXURE-7 Page -6

9 PART G Impact of the Pollution abatement measures taken on conservation of Natural resources and the cost of production. Smooth operation of Pollution abatement measures has resulted in following impact in conservation of Natural resources and the cost of production. a) Complete recycle of entire wastewater which is generated from surface runoff and storm water after treatment in the waste water treatment plants to reservoir and used for make up water for coal washery Pellet plant, ash quenching in silos fire fighting, sprinkling on haul roads to control fugitive emissions and for plantation purpose and also serves as water conservation measure. b) Complete recycle of Turbine and other steam condensates to conserve water and chemicals. c) Complete recycle of wastewater generated in Coal Washery through Circulating Tank, Slurry Tank & Thickener. d) Complete recycle of blow down Water from the cooling water of blast furnace to Slag Granulation System. e) Complete recycling of wastewater from coke oven for coke quenching. f) Raw water consumption is 4.02 m 3 /T of steel in the year g) Reduction of green house gases by use of by product gases for power generation. 1) The hot gas generated from coke oven is being utilized in the power generation passing through waste heat recovery boilers (WHRB) feeding to two numbers of turbo generators which generates 16 MW power. 2) The hot gas generated from all DRI kilns is used for power generation through waste heat recovery boilers(whrb). h) Blast furnace gas after treatment in Gas Cleaning Plant utilized in tunnel furnace of CSP, Sinter Plant, Lime Plant, Electric Arc furnace, Cold Rolling Mill, Wire Rod Mill and Pellet plant. i) Concreting of all internal roads work under progress. We have completed construction of more than.0 km of concrete road to reduce the fugitive dust emissions inside plant premises. j) Eight numbers of Mobile water sprinkling tankers are being engaged for regular water sprinkling on haul roads and in construction areas for control of fugitive dust emissions. k) Three truck mounted high vacuum road sweepers are engaged for continuous cleaning of concrete roads inside the plant premises to control fugitive dust. l) Fixed water sprinklers have been installed the potential areas of DRI units, Raw material handling and stacking areas for suppression of fugitive dust emissions. m) Proper schedule of preventive maintenance and centrifuging of oil on all critical machines is there to minimize used oil generation. n) Reduction in Raw water consumption has been achieved by: (i) Acidic/Alkaline wastewater generated from DM plant is neutralized in neutralization pit and reused for ash conditioning. (ii) Cooling tower blow down water of 3x 130 MW is completely reused for ash quenching in silos. (iii) Using treated effluent of ETP for dust suppression inside plant premises. (iv) (v) Recycling backwash water from Sand filters to Waste Water Treatment plant. Optimization of regeneration cycle of Ion-exchangers beds in DM plant to reduce effluent generation by modifying flow-measuring instruments. o) Running of Cooling towers on High cycle of concentration (COC 5.0 to 6.0) and reducing of water losses through blow down. Page -7

10 PART H Additional Measures / Investment proposal for environmental protection including abatement of Pollution, prevention of Pollution. Efficient measures for abatement of pollution were implemented under the project these are working satisfactorily. However, following additional measures have been taken for overall environmental improvement. a) Installation of additional bag filters with the existing de-dusting ESPs of DRI Kiln III & IV to control process dust b) Up gradation of Fume Extraction System to control secondary emission from SMS plant c) Complete concreting work of the floor area in between cooler discharge and product house area of all kilns to prevent fugitive dust emissions and to maintain proper housekeeping d) Construction of WWTP-III to treat the wastewater generated from 3x 130 captive power plant, DRI Kiln 5 to 12 and coal washery area e) Construction and installation of Acid Regeneration Plant III for collection, storage and treatment of Waste Pickled Liquor (WPL) and acidic rinse water from Cold Rolling Mill and Pipe and Tube Mill Plants. f) Continuous development of flora by tree plantation and green belt development. In the year 20-16, numbers of species planted in and around the plant. Plan for the year is plants. g) Adequate capacity silencer has been installed in drain and vent lines of turbine of blower house of Blast Furnace to reduce Noise Pollution while rolling of Turbine & stopping of Turbine. h) Augmentation of 02 numbers of MT hazardous waste containers from Ramky Enviro Engineers, Hyderabad has been done and containers kept in CRM mill and WRM plant for effective handling, storage of hazardous waste and its disposal at Common Hazardous Waste Treatment, Storage and Disposal Facility (CHWTSDF) near village Kanchichuan, Sukinda in district of Jajpur, Odisha in eco- friendly manner. i) Rainwater harvesting project has been implemented for utilization of surface water during monsoon. j) Disposal of E-waste as per the rule to the authorized E-waste dismantler and recycler Greenex India Resources Pvt.limited. Page -8

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12 TABLE-1. WATER CONSUMPTION ANNEXURE-1 MONTH STEEL PRODUCTION (MT) INDUSTRIAL PROCESS COOLING & OTHERS (M 3 ) WATER CONSUMPTION BOILER FEED(M 3 ) DOMESTIC(M 3 ) TOTAL(M 3 ) WATER CONSUMPTION(M 3 )/ MT OF STEEL Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Total Average RAW WATER CONSUMPTION Specific Water Consumption M 3 /MT of Steel Apr- May- Jun- Jul- Aug- Sep- Oct- Nov- Dec- Jan-16 Feb- 16 Mar- 16 Months WATER CONSUMPTION(M3)/ MT OF STEEL AVERAGE Page -10

13 ANNEXURE-2A TABLE-2. RAW MATERIAL CONSUMPTION PER UNIT OF PRODUCT (SPONGE IRON) MONTH DRI PRODUCTION (SPONGE IRON) IRON ORE + PELLET COAL DOLOMITE CONSUMPTION OF IRON ORE+ PELLET /MT OF SPONGE IRON CONSUMPTION OF COAL/MT OF SPONGE IRON CONSUMPTION OF DOLOMITE/MT OF SPONGE IRON Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Total Average RAW MATERIAL CONSUMPTION Specific Raw Material Consumption MT /MT of Sponge Iron Apr- May- Jun- Jul- Aug- Sep- Oct- Nov- Dec- Jan-16 Feb-16 Mar-16 Average Months CONSUMPTIONOF IRON ORE+ PELLET/MT OF SPONGE IRON CONSUMPTION OF COAL/MT OF SPONGE IRON CONSUMPTION OF DOLOMITE/MT OF SPONGE IRON Page -11

14 ANNEXURE-2 B TABLE-3. RAW MATERIAL CONSUMPTION PER UNIT OF PRODUCT (COKE OVEN) MONTH COKE PRODUCTION COOKING COAL PCI COAL CONSUMPTION OF COOKING COAL/MT OF COKE CONSUMPTION OF PCI COAL/MT OF COKE Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Total Average RAW MATERIAL CONSUMPTION Specific Raw material Consumption /MTof Coke Apr- May- Jun- Jul- Aug- Sep- Oct- Nov- Dec- Jan-16 Feb-16 Mar-16 Average Months COOKING COAL/MT OF COKE PCI COAL/MT OF COKE Page -12

15 ANNEXURE-2 C TABLE-4. RAW MATERIAL CONSUMPTION PER UNIT OF POWER PRODUCTION MONTH POWER PRODUCTION (MWh) COAL (MT) CONSUMPTION OF COAL /MWH OF POWER PRODUCTION Apr , May , Jun , Jul , Aug , Sep , Oct , Nov , Dec , Jan , Feb , Mar , Total Average , RAW MATERIAL CONSUMPTION Specific Coal Consumption MT/MWh of power Production Apr- May- Jun- Jul- Aug- Sep- Oct- Nov- Dec- Jan- 16 Feb- 16 Mar- 16 Months CONSUMPTION OF COAL AVERAGE Page -13

16 ANNEXER-2 D TABLE- 5. RAW MATERIAL CONSUMPTION PER UNIT OF PRODUCT (LIME PLANT) MONTH LIME PRODUCTION LIMESTONE DOLOMITE CONSUMPTION OF LIMESTONE/MT OF LIME CONSUMPTION DOLOMITE/MT OF LIME Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Total Average RAW MATERIAL CONSUMPTION Specific Raw materia Consumption(MT) /MT of Lime Apr- May- Jun- Jul- Aug- Sep- Oct- Nov- Dec- Jan-16 Feb-16 Mar-16 Average Months CONSUMPTION OF LIMESTONE/MT OF LIME CONSUMPTION OF DOLOMITE/MT OF LIME Page -14

17 ANNEXURE-2 E TABLE-6: RAW MATERIAL CONSUMPTION PER UNIT OF PRODUCT IN BLAST FURNACE MONTH BLAST FURNAC E PRODUC TION IRON ORE + PELLET PCI COAL COKE LIME STONE DOLOMITE CONSUMP TION OF IRON ORE & PELLET/ MT OF HOT METAL CONSUMPT ION OF PCI COAL/MT OF HOT METAL CONSUMP TION OF COKE/MT OF HOT METAL CONSUMP TION OF LIME/MT OF HOT METAL CONSUMPT ION OF DOLOMITE /MT OF HOT METAL Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Total Averag e RAW MATERIAL CONSUMPTION 0.60 Specific Raw material Consumption MT /MT of Hot Metal Apr- May- Jun- Jul- Aug- Sep- Oct- Nov- Dec- Jan- 16 Feb- 16 Mar- 16 Months CONSUMPTION OF IRON ORE &PELLET/MT OF HOT METAL CONSUMPTION OF PCI COAL/MT OF HOT METAL CONSUMPTION OF COKE/MT OF HOT METAL Page - CONSUMPTION OF LIME/MT OF HOT METAL

18 ANNEXURE-2 F TABLE-7. RAW MATERIAL CONSUMPTION PER UNIT OF PRODUCT (STEEL MELTING SHOP) MONTH Billet Production (MT) HR Coil Production (MT) Total Steel Production SCRAP HOT METAL PIG IRON SPONGE IRON CONSUM. OF SCRAP /MT OF STEEL CONSUM. OF HOT METAL /MT OF STEEL CONSUM. OF PIG IRON /MT OF STEEL CONSUM. OF SPONGE IRON/MT OF HR COIL Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Total Avg Specific Raw Material Consumption (MT)/ Mt of Steel Production Apr- May- Jun- RAW MATERIAL CONSUMPTION Jul- Aug- Sep- Oct- Nov- Dec- Jan- 16 Feb- 16 Mar- 16 Avg. Months CONSUM.OF SCRAP/MT OF STEEL CONSUM.OF PIG IRON/MT OFSTEEL CONSUM.OF HOT METAL/MT OFSTEEL CONSUM. OF SPONGE IRON/MT OF HR COIL Page -16

19 TABLE-8. RAW MATERIAL CONSUMPTION PER UNIT OF PRODUCT (SINTER PLANT) ANNEXURE-2 G MONTH SINTER PRODUCTION IRON ORE FINES COK E FIN ES LIME STONE DOLOMIT E CONSUMPTIO N OF IRON ORE FINES/MT OF SINTER CONSUMPTIO N OF COKE FINES/MT OF SINTER CONSUMPTION OF LIMESTONE/MT OF SINTER CONSUMPTION OF DOLOMITE/MT OF SINTER Apr- May- Jun- Jul- Aug- Sep- Oct- Nov- Dec- Jan-16 Feb-16 Mar Total Average RAW MATERIAL CONSUMPTION Specific Raw Material Consumption MT/ MT of Sinter Apr- May- Jun- Jul- Aug- Sep- Oct- Nov- Dec- Jan-16 Feb-16 Mar-16 Average Months CONSUMPTION OF IRON ORE FINES/MT OF SINTER CONSUMPTION OF COKE FINES/MT OF SINTER CONSUMPTION OFLIMESTONE/MT OF SINTER CONSUMPTION OF DOLOMITE/MT OF SINTER Page -17

20 ANNEXURE-2 H TABLE-9. RAW MATERIAL CONSUMPTION PER UNIT OF PRODUCT (PELLET) MONTH PELLET PRODUCTION IRON ORE FINES LIMESTONE FINES DOLOMITE CONSUMPTION OF IRON ORE FINES/MT OF PELLET CONSUMPTION OF LIMESTONE/MT OF PELLET CONSUMPTION OF DOLOMITE/MT OF PELLET Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Total Average RAW M ATERIAL CONSUM PTION Specific Consumption of Raw material MT/MT of pellet Apr- May- Jun- Jul- Aug- Sep- Oct- Nov- Dec- Jan-16 Feb-16 Mar-16 Average Months CONSUMPTION OF IRON ORE FINES/MT OF PELLET CONSUMPTION OF LIMESTONE/MT OF PELLET CONSUMPTION OF DOLOMITE/MT OF PELLET Page -18

21 (a) WATER POLLUTION TABLE -10. TREATED WASTE WATER ANALYSIS REPORT OF WASTE WATER TREATMENT PLANT-I ANNEXURE-3 A Month Parameters Effl.Qty in M 3 ph TSS mg/l TDS mg/l COD mg/l O & G mg/l Fe mg/l Legal Standards (a) Observed Value Apr- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value May- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Jun- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Jul- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Aug- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Sep- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Oct- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Nov- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Dec- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Jan-16 (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Feb-16 (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Mar-16 (b) Qty. Kg/Day (c ) % Variation (*) Average (a) Observed Value (b) Qty. Kg/Day (c ) % Variation (*) Note:-(a) In case of Oil & Grease,<1.0 mg/l is considered to be 1.0 mg/l for calculation. (b) Negative value of % variation (*) indicates better performance paramenters over standards. Page -19

22 ANNEXURE-3 B TABLE 11-TREATED WASTE WATER ANALYSIS REPORT OF WASTE WATER TREATMENT PLANT-II Month Parameters Effl.Qty ph TSS mg/l TDS mg/l COD mg/l O & G mg/l Fe mg/l Legal Standards in M (a) Observed Value Apr- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value May- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Jun- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Jul- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Aug- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Sep- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Oct- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Nov- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Dec- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Jan-16 (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Feb-16 (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Mar-16 (b) Qty. Kg/Day (c ) % Variation (*) Average (a) Observed Value (b) Qty. Kg/Day (c ) % Variation (*) Note:-(a) In case of Oil & Grease,<1.0 mg/l is considered to be 1.0 mg/l for calculation. (b) Negative value of % variation (*) indicates better performance paramenters over standards. Page -20

23 Month TABLE-12.-TREATED WASTE WATER ANALYSIS REPORT OF EFFLUENT TREATMENT PLANT (ETP) ANNEXURE-3 C TSS TDS COD O & G Fe Parameters ph Effl.Qty mg/l mg/l mg/l mg/l mg/l in M 3 Legal Standards (a) Observed Value Apr- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value May- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Jun- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Jul- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Aug- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Sep- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Oct- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Nov- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Dec- (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Jan-16 (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Feb-16 (b) Qty. Kg/Day (c ) % Variation (*) (a) Observed Value Mar-16 (b) Qty. Kg/Day (c ) % Variation (*) Average (a) Observed Value (b) Qty. Kg/Day (c ) % Variation (*) Note:-(a) In case of Oil & Grease,<1.0 mg/l is considered to be 1.0 mg/l for calculation. (b) Negative value of % variation (*) indicates better performance paramenters over standards. Page -21

24 ANNEXURE-4 (b) AIR POLLUTANT TABLE-13. STACK MONITORING [ATTACHED TO WHRB OF DRI KILN-I to V] Particulate Matter Stack attached Stack attached POLLUTANTS Stack attached to Stack attached to Stack attached to MONTHS to to DRI WHRB-I DRI WHRB-II DRI WHRB-III DRI WHRB-IV DRI WHRB-V LIMIT 50 mg/nm 3 50 mg/nm 3 50 mg/nm 3 50 mg/nm 3 50 mg/nm 3 Flow NM 3 /Hr a) Observed value Apr- b) Qty. Kg/Day C) % Variation (*) a) Observed value May- b) Qty. Kg/Day C) % Variation (*) a) Observed value Jun- b) Qty. Kg/Day C) % Variation (*) a) Observed value Jul- b) Qty. Kg/Day C) % Variation (*) a) Observed value Aug- b) Qty. Kg/Day C) % Variation (*) a) Observed value Sep- b) Qty. Kg/Day C) % Variation (*) a) Observed value Oct- b) Qty. Kg/Day C) % Variation (*) a) Observed value Nov- b) Qty. Kg/Day C) % Variation (*) a) Observed value Dec- b) Qty. Kg/Day C) % Variation (*) a) Observed value Jan-16 b) Qty. Kg/Day C) % Variation (*) a) Observed value Feb-16 b) Qty. Kg/Day C) % Variation (*) a) Observed value Mar-16 b) Qty. Kg/Day C) % Variation (*) a) Observed value AVG. b) Qty. Kg/Day C) % Variation (*) Note:- (a) NOP denotes for Not in Operation & S/D denotes for Plant Under Shut Down. (b) % Variation(*) showing Negative Values indicates better performance over Standards. Page -22

25 TABLE-14. STACK MONITORING [ATTACHED TO WHRB OF DRI KILN-V to X] Particulate Matter POLLUTANTS Stack attached to Stack attached to Stack attached to Stack attached to Stack attached to MONTHS Apr- May- Jun- Jul- Aug- Sep- Oct- Nov- Dec- Jan-16 Feb-16 Mar-16 AVG. DRI WHRB-VI DRI WHRB-VII DRI WHRB-VIII DRI WHRB-IX DRI WHRB-X LIMIT 50 mg/nm 3 50 mg/nm 3 50 mg/nm 3 50 mg/nm 3 50 mg/nm 3 Flow NM 3 /Hr a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) Note:- (a) NOP denotes for Not in Operation & S/D denotes for Plant Under Shut Down. (b) % Variation (*) showing Negative Values indicates better performance over Standards. Page -23

26 TABLE-. STACK MONITORING [ATTACHED TO ESP OF POWER PLANT] Particulate Matter MONTHS Apr- May- Jun- Jul- Aug- Sep- Oct- Nov- Dec- Jan-16 Feb-16 Mar-16 AVG. POLLUTANTS Stack attached Stack attached Stack attached Stack attached Stack attached 40 MW CPP 60 MW CPP 130 MW -I CPP 130 MW- II CPP 130 MW -III CPP LIMIT 50 mg/nm 3 50 mg/nm 3 50 mg/nm 3 50 mg/nm 3 50 mg/nm 3 Flow NM 3 /Hr a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) Note:- (a) NOP denotes for Not in Operation & S/D denotes for Plant Under Shut Down. (b) % Variation (*) showing Negative Values indicates better performance over Standards. Page -24

27 TABLE-16. STACK MONITORING [ATTACHED TO DE-DUSTING ESP OF DRI KILN] Particulate Matter Stack attached Stack attached Stack attached Stack attached to Stack attached to to to to POLLUTANTS De-dusting De-dusting De-dusting De-dusting ESP De-dusting ESP MONTHS ESP ESP ESP of Kiln-I & II of Kiln-III & IV of Kiln-V & VI of Kiln-VII & of Kiln-IX & VIII X LIMIT 50 mg/nm 3 50 mg/nm 3 50 mg/nm 3 50 mg/nm 3 50 mg/nm 3 Flow NM 3 /Hr a) Observed value Apr- b) Qty. Kg/Day C) % Variation (*) a) Observed value May- b) Qty. Kg/Day C) % Variation (*) a) Observed value Jun- b) Qty. Kg/Day C) % Variation (*) a) Observed value Jul- b) Qty. Kg/Day C) % Variation (*) a) Observed value Aug- b) Qty. Kg/Day C) % Variation (*) a) Observed value Sep- b) Qty. Kg/Day C) % Variation (*) a) Observed value Oct- b) Qty. Kg/Day C) % Variation (*) a) Observed value Nov- b) Qty. Kg/Day C) % Variation (*) a) Observed value Dec- b) Qty. Kg/Day C) % Variation (*) a) Observed value Jan-16 b) Qty. Kg/Day C) % Variation (*) a) Observed value Feb-16 b) Qty. Kg/Day C) % Variation (*) a) Observed value Mar-16 b) Qty. Kg/Day C) % Variation (*) a) Observed value AVG. b) Qty. Kg/Day C) % Variation (*) Note:- (a) NOP denotes for Not in Operation & S/D denotes for Plant Under Shut Down. (b) % Variation (*) showing Negative Values indicates better performance over Standards. Page -25

28 TABLE-17. STACK MONITORING [ATTACHED TO BAG HOUSE OF BLAST FURNACE& ESP OFSINTER PLANT] MONTHS Apr- May- Jun- Jul- Aug- Sep- Oct- Nov- Dec- Jan-16 Feb-16 Mar-16 AVG. POLLUTANTS Particulate Matter Stack attached Stack attached Stack attached Stack attached to Bag House to ESP of Sinter to ESP of Sinter to Bag Filter of Sinter of GCP Charging stack Discharging Stack De-dusting stack LIMIT 50 mg/nm 3 50 mg/nm 3 50 mg/nm 3 50 mg/nm 3 Flow NM 3 /Hr a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) Note:- (a) NOP denotes for Not in Operation & S/D denotes for Plant Under Shut Down. (b) % Variation (*) showing Negative Values indicates better performance over Standards. Page -26

29 TABLE-18. STACK MONITORING [ATTACHED TO BAG FILTER OF SMS & LIME PLANT] Particulate Matter MONTHS Apr- May- Jun- Jul- Aug- Sep- Oct- Nov- Dec- Jan-16 Feb-16 Mar-16 AVG. POLLUTANTS Stack attached Stack attached Stack attached to Stack attached to to Bag Filter of to Bag Filter of Lime Plant Lime Plant EAF- I & II EAF- III & IV Kiln -I Kiln -II LIMIT 50 mg/nm 3 50 mg/nm 3 50 mg/nm 3 50 mg/nm 3 Flow NM 3 /Hr a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) Note:- (a) NOP denotes for Not in Operation & S/D denotes for Plant Under Shut Down. (b) % Variation (*) showing Negative Values indicates better performance over Standards. Page -27

30 TABLE-19. STACK MONITORING [ATTACHED TO ESP OF COKE OVEN & PELLET PLANT] MONTHS Apr- May- Jun- Jul- Aug- Sep- Oct- Nov- Dec- Jan-16 Feb-16 Mar-16 AVG. POLLUTANTS Particulate Matter Stack attached Stack attached Stack attached Stack attached to WHRB of to WHRB of to Pellet Plant to Pellet Plant Coke Oven -I Coke Oven -I Wind Box De-dusting LIMIT 50 mg/nm 3 50 mg/nm 3 50 mg/nm 3 50 mg/nm 3 Flow NM 3 /Hr a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) Note:- (a) NOP denotes for Not in Operation & S/D denotes for Plant Under Shut Down. (b) % Variation (*) showing Negative Values indicates better performance over Standards. Page -28

31 TABLE-20. STACK MONITORING [ATTACHED TO REHEATING FURNACE OF WRM & ARP] MONTHS Apr- May- Jun- Jul- Aug- Sep- Oct- Nov- Dec- Jan-16 Feb-16 Mar-16 AVG. POLLUTANTS Stack attached to Reheating Furnace of WRM Stack attached to De-dusting System of WRM Particulate Matter Stack attached to Acid Regeneration Plant -I Stack attached toacid Regeneration Plant -I LIMIT 50 mg/nm 3 50 mg/nm 3 50 mg/nm 3 50 mg/nm3 Flow NM 3 /Hr a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) Note:- (a) NOP denotes for Not in Operation & S/D denotes for Plant Under Shut Down. (b) % Variation (*) showing Negative Values indicates better performance over Standards. Page -29

32 TABLE-21. STACK MONITORING [ATTACHED TO PICKLING PLANT] MONTHS Apr- May- Jun- Jul- Aug- Sep- Oct- Nov- Dec- Jan-16 Feb-16 Mar-16 AVG. POLLUTANTS Page -30 Particulate Matter Stack attached to Stack attached to Stack attached to Stack attached to Pickling plant-i Pickling plant-i Pickling plant-ii Pickling plant-ii (Stack - I) (Stack - II) (Stack - I) (Stack - II) LIMIT 50 mg/nm 3 50 mg/nm 3 50 mg/nm 3 50 mg/nm 3 Flow NM 3 /Hr a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) a) Observed value b) Qty. Kg/Day C) % Variation (*) Note:- (a) NOP denotes for Not in Operation & S/D denotes for Plant Under Shut Down. (b) % Variation (*) showing Negative Values indicates better performance over Standards.

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34 BHUSHAN POWER & STEEL LIMITED SAMBALPUR UNIT,ODISHA WORK ZONE FUGITIVE EMISSION REPORT (APRIL-20 TO MARCH-2016) ANNEXURE-6 Sl. Sampling Parameter No Location s Apr- May- Jun- Jul- Aug- Sep- Oct- Nov- Dec- Jan-16 Feb-16 Mar Blast Furnace Cast House SPM Blast Furnace Stock House SPM Blast Furnace near PCM SPM Blast Furnace near GCP SPM Coal Washery-I In front of office SPM Coal washery-i Coal silo area SPM Coal Washery-II In front of office SPM Coal washery-ii Coal silo area SPM Coke oven Secondary crusher building SPM Coke oven Coke Cutting Building SPM Coke Oven quenching tower SPM DRI 1 & 2 of day bin area SPM Page -32

35 13 PSB of DRI 1 & 2 SPM Char Discharge area DRI 1 & 2 SPM Day Bin area of DRI 3 & 4 SPM PSB of DRI 3 & 4 SPM Char Discharge area DRI 3 & 4 SPM Day Bin area of DRI 5 & 6 SPM PSB of DRI 5 & 6 SPM Char Discharge area DRI 5 & 6 SPM Day Bin area of DRI 7 & 8 SPM PSB of DRI 7 & 8 SPM Char Discharge area DRI 7 & 8 SPM Day Bin area of DRI 9 & 10 SPM PSB of DRI 9 & 10 SPM Char Discharge area DRI & 10 SPM Lime Plant Transfer point SPM Lime Plant Kiln Area SPM Lime Plant Delivery Building SPM Power Plant Ash Handling SPM Page -33

36 area(100 MW) 31 Power Plant Boiler area (100MW) SPM Power Plant Ash Handling Area(130MW) SPM Power Plant Boiler Area (130 MW) SPM QCIM of Sample Preparation Room SPM RMPP-I Truck Tippler Area SPM RMPP-I Ore Crushing area SPM RMPP-I Ore Screening area SPM RMPP-I Coal Crushing & Screening area SPM RMPP-II Wagon Tippler area SPM RMPP-II Stacking & Reclaiming area SPM Sinter Plant Flux crushing area SPM Sinter Plant Proportional Building area SPM SMS-II EAF 1 & 2 area SPM SMS-II De-Dusting 1 & 2 area SPM SMS-II EAF 3 & 4 area SPM SMS-II De-dusting area 3 & 4 46 area SPM Pellet Plant Additive grinding SPM Page -34

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38 Annexure - 7 MODE OF DISPOSAL OF SOLID WASTE Development of Disposal Site: The waste are disposed in the area is non hazardous in nature. The major solid wastes are namely the Ash generating from the Power plant, and kiln accretion material from DRI. Site Location: 1. Derba Bhushan Power & Steel Limited has purchased a patch of land measuring around 110 Acs. near village Derba under Rengali Tahasil, P.S.: Katarbega of Dist. Sambalpur, for disposal of Solid Waste generating from its Integrated Steel Plant at Thelkoloi. The site is around 8 KM from the East Coast Railway Line and 8.5 KM from the State Highway No. 10 towards village Derba. The site is connected from the state highway through a village road which shall be developed by us for use. The site is situated at a distance of about 2 KM away from the village Derba. The total population of the village shall be about No water body is located within a radius of 500 meters. Since the area is isolated from habitation, it is suitable for disposal of solid waste. 2.Laripali Bhushan Power & Steel Limited has purchased a patch of land measuring around Acs. near village Laripali under Rengali Tahasil, P.S.: Katarbega of Dist. Sambalpur, for disposal of Solid Waste generating from its Integrated Steel Plant at Thelkoloi. The site is around 22 KM from plant. The site is connected to the plant through state highway no. 10 till Ganesh Nagar and then through newly constructed concrete road from Ganesh Nagar to Laripalli. The site is situated at a distance of about 900 meters from the main Village. The total population of the village shall be about persons. No water body, High Way or Railway Line is located within a radius of 500 meters. Map indicating the dumping area is enclosed as Attachment. 3. Babuchakuli: Bhushan Power & Steel Limited has obtained NOC from State Pollution Control Board,Odisha to filling of 11 numbers of large Abandon Stone quarry with solid Waste (Flyash & Bottom ash) in the 03 nos. of Government plots 1450,1728,and 1673 comprise an area of acres and One Private plot no. 1450/1906 of area 1.44 acres in the Village- Babuchakuli, P.S- Katarbaga, Tahasil- Rengali, Dist- Sambalpur. The Site is around KM from our integrated steel plant. The site is connected to the plant through state highway no-10 (SH-10) till Ganesh Nagar. State highway (SH- 10) is about 5-6 KM from the site. The total population of the village shall be about persons. No water body, High Way or Railway Line is located within a radius of 500 meters. Map indicating the dumping area is enclosed as Attachment. Land fill site for different types of solid waste is consist of the following activities Earth Cutting and leveling to create maximum storage capacity and to obtain fill material for embankment. Provision of embankment around each land fills area to retain the material and to prevent its carry over / run-off with rain water. The embankment will also serve to retain any rain water falling within the area Provision of garland drain around the embankments. Provisions for approach road to each land fill area. Page -36

39 Numbers of pits are made with a depth of around 5 to 6 meters for disposal of the solid hazardous waste. It is proposed to raise the embankment up to a height of -18 meters from the ground to accommodate maximum amount of solid waste in each pit. After digging the pits the floor of the pit has been compacted with clay, over which a 6 inch sand layer have laid so as to prevent leaching of water and ground water contamination. Provision for water sprinkling with fixed water sprinkling system and flexible hose are being provided so as to prevent fugitive emission The dumping area is well protected through - 18 m height and 3 to 4 m wide embankment and having garland drain all around. The garland drain are having slope from all sides so that the rain water can travel by gravity to the collection pit which is constructed at a low gradient. A tentative layout plan of the area is shown in Figure -1 below. The stacking of solid hazardous waste is being done systemically by properly laying in various areas step by step. Necessary machinery such as dozer or JCB is being engaged for the purpose. The dumping and stacking are started from the low level area so that more stacking could be done in the area. With proper stacking and compaction the stacking height can de increased above 3 meters in each layer. Between two successive layers a thin layer of binder earth material is being used for proper compaction. Proper approach road has been made within the area for easy operation of trucks and tankers. A cross section view of the plan is described in Figure 2. The solid wastes from the plant are transported by road to the dump area. Solid like Ash is transported in closed tankers in dry condition. Other waste which is heavy due to bigger particle size is transported by covered trucks, tippers or dumpers. The trucks, tippers or dumpers carrying waste are properly covered by tarpoline so as to prevent any spillage in the road during movement. Necessary arrangement for water sprinkling over the road is being done to prevent fugitive dust emission during transportation. Green Belt Development: A thick green belt will be developed in the entire periphery of the disposal site so as to prevent soil erosion and generation of fugitive dust. Endemic and local species of trees as mentioned below having good survival rate shall be planted. Tectona grandis Mangifera indica Gmelina Arborea Peltophorum Casia fistula Dalbergia sissoo Shorea robusta Azatirachta indica Delonix regia etc Occupational Safety and Health The main factor of Occupational health is dust from fugitive emission. Following measures are being followed during operation. a. Proper dust suppression systems like water sprinkling is being done in approach road, waste disposal area. b. Safety equipments such as nose mask, gumshoes and gloves are issued to all employees. c. Rotation of duties of workers. d. Periodical medical examination of workers is being done in Health Centre. e. Monitoring of different factors leading to occupational health hazards and taking timely action to mitigate the impact. Periphery Development Manpower required in dump area has been engaged from the nearest villages. Necessary development work to uplift the mankind is being taken up. Roads and other amenities in the nearby area and villages will be developed. Page -37

40 FIGURE-1 LAND UTILISATION PLAN Green Belt Garland Drain Active Dumping Area Internal Roads Settling Tank Excused Dump Area Embankment CROSS SECTION OF ASH DUMP AREA Plantation Top Soil Layer Soil Layers Embankment Compacted Clay layer Garland Drain Solid Waste Page -38

41 LOCATIONS FOR SITES AVAILABLE FOR DISPOSAL OF SOLID WASTES Plant Site Derba Bomaloi Laripali Babuchakuli Page -39