Additive Manufacturing. Build on our experience

Size: px
Start display at page:

Download "Additive Manufacturing. Build on our experience"

Transcription

1 Additive Manufacturing Build on our experience

2 What is Additive Manufacturing? Additive manufacturing or rapid prototyping is almost magical. In conventional machining processes, material is removed from a solid material such as wood or metal in order to reach the desired shape (for example, by milling or eroding machines). Additive processes build up the desired shapes in layers by means of a "3D printer". 3D Metal Printing and Selective Laser Sintering (SLS) use a powder as the starting material and a laser "sinters" the object layer by layer. Stereolithography (SLA), is based on a laser hardening a photosensitive liquid resin in layers to make the desired part arise. Additive rapid prototyping processes open up unimagined opportunities, right down to the fast and cost-effective production of small-series for even the most complex of components. Advantages In motorsport, additive manufactured parts are even used for racing on the track. Our experts are looking forward to assist you with their advice. Additive manufacturing offers the following advantages compared to conventional production processes: Unlimited shaping (undercuts, cavities, complex geometries) Lightweight construction Tangible, fully functional parts within the shortest time Excellent cost vs benefit ratio: no tooling costs Small series: individual products within a series without additional costs Time-to-market and just-in-time production: manufacture parts as required Reduced capital tied up in stock: parts can be manufactured quickly 2 Additive Manufacturing 3

3 Machine park and building space With a total of 12 large-volume production machines, our machine park in Hinwil, Switzerland offers an outstanding capacity. By so-called "splitting" and subsequent bonding, we are able to manufacture parts that are larger than the building space (or installation space) of the individual machines shown below 1). Nr. of machines Type of machine Building space 1) SLS (Selective Laser Sintering) SLS (Selective Laser Sintering) SLA (Stereolithographie) 3D Metal Printing 500 x 500 x 750 mm 500 x 500 x 440 mm 650 x 750 x 480 mm 420 x 420 x 400 mm 1) Maximum size of parts without splitting; bigger parts are possible by splitting & bonding. 4 Additive Manufacturing 5

4 Thanks to our partnership with Additive Industries, we are able to apply the latest industrial metal additive manufacturing technology. Advantages of 3D Metal Printing: Functional end-use parts High mechanical strength and superior material properties Parts can be machined, spark-eroded, welded, micro shot-peened, polished and coated, if required Perfectly suited for light-weight applications 3D Metal Printing The MetalFAB1 system completely melts thin layers of metal alloy powders on a large build platform with up to four lasers. The end products are fully functional metal parts with superior material properties better than casting and higher mechanical strength than SLS and SLA. The metal additive manufacturing technology offers almost full design freedom to include lattice and honeycomb structures, voids and integrated channels. 6 Additive Manufacturing 7

5 Selective Laser Sintering (SLS) Like 3D Metal Printing, SLS is a powder-based manufacturing process. The main difference is that SLS only partly melts (sinters) the powder particles. One of the advantages of SLS manufacturing processes is that they do not require support structures, as the object being printed is constantly surrounded by unprocessed powder. Stereolithography (SLA) SLA is based on a photosensitive resin (photopolymer), which is hardened by a laser in thin layers. The procedure is done in a bath, which is filled with the base monomers of the photosensitive resin. This method allows for higher resolutions and, thus, higher accuracy than other methods. Advantages of SLS: High mechanical and thermal stress resistance of the parts Parts can be used immediately Simple mechanical finishing as no supporting structure needs to be removed Quicker than 3D Metal Printing or SLA Stronger parts than SLA, more suited for functional engineering parts Advantages of SLA: Exceedingly high accuracy Offers extremely high resolution Advantageous when producing parts with cavitites Smooth surface finish 8 Additive Manufacturing 9

6 Our materials We use the following materials of which the most important properties are: HiPAC HiPAC is a proprietary development for laser sintering by our company. It is based on a carbon-reinforced polyamide 12. PA 12 stands out due to its extremely low water absorption compared to other polyamides. It is therefore characterised by a particularly high dimensional stability and the minimal influence of moisture on its mechanical properties. Parameter HiPAC 1) (SLS) Bluestone 2) (SLA) Xtreme 3) (SLA) AlSi10Mg 4) (3D Metal Printing) Due to its unique properties, we use HiPAC in Formula 1 for various components of our racecars. For example, HiPACbased brake cooling ducts are driven directly on the race track. Type of material Carbon-reinforced polyamide 12 Nano composite epoxy resin Epoxy resin Aluminium alloy Density solid 1,78 g/cm 3 1,19 g/cm 3 2,67 g/cm 3 E module bending 7327 MPa MPa MPa MPa Flexural strength 132 MPa MPa MPa E module tensile force 8304 MPa MPa MPa Tensile strength 85 MPa MPa MPa 400 MPa Crack expansion 2,7 % 1,4-2,4 % % 3 % Melting point C Heat resistance ca. 170 C 54 C Glas transition temp C Characteristics Applications Excellent chemical resistance, high dimensional stability, very low water absorption Race car parts, wind-tunnel test models, fixtures, jigs and tools, automotive prototyping, pre and small series High stiffness, heat and abrasion resistant, excellent chemical resistance Wind-tunnel test models, fixtures, jigs and tools, lighting components, under-thehood automotive parts and electrical components Tough and durable, resists breakage, handles challenging functional assemblies General purpose, snap fits, assemblies and demanding applications, ideal for master patterns for vacuum casting Offers good strength and hardness, high dynamic and thermal properties, resists high loads, ideal for parts with thin walls and complex geometry Functional prototypes, series-production parts, motorsports, automotive/ series-production vehicles, aerospace interior HiPAC = High-Performance PolyAmide Carbon-reinforced is resistant to: Petrol Oils and fats Esters Alcohols Ketones Ether Hydrochlorofluorocarbons Alkalis Diluted acids 1) HiPAC is a proprietary material developed by the Sauber F1 Team 2) Accura Bluestone by 3DSystems 3) Accura Xtreme by 3DSystems 4) AlSi10Mg is an aluminium alloy by Additive Industries 10 Additive Manufacturing 11

7 Customer-oriented finishing Our parts are typically delivered in standard sandblasted raw finish. In addition, we offer the following individual surface processing: Polished Lacquered (matt, glossy, 1 or 2 K lacquer according to individual colour code) Plastered / laminated with foil Metal-coated 12 Additive Manufacturing 13

8 Our services in a nutshell Besides the actual production of additive manufacturing parts we support you with the following additional service options: Consulting (processes, concept, design) Construction / CAD Quality assurance, right up to 3D scans Assembly and complete models Coatings Express deliveries What can we do for you? Rely on decades of racing experience and expertise in additive manufacturing and problem solving! Our specialists are ready to advise you in all matters relating to our offers. Please contact us Your Additive Manufacturing Hotline rp.info@sauber-motorsport.com Sauber Aerodynamik AG Wildbachstrasse Hinwil Switzerland 14 Additive Manufacturing 15

9 sauberf1team.com

STEREOLITHOGRAPHY (SL) 3D PRINTING & ADVANCED MANUFACTURING

STEREOLITHOGRAPHY (SL) 3D PRINTING & ADVANCED MANUFACTURING STEREOLITHOGRAPHY (SL) 3D PRINTING & ADVANCED MANUFACTURING FASTER TO MARKET Iterate new designs and move through product development quickly to get to market before the competition. Not only was Stratasys

More information

- HSS-Blade (EOS art.-no ) - 90 µm mesh for powder sieving recommended (EOS art.-no ) - Argon atmosphere

- HSS-Blade (EOS art.-no ) - 90 µm mesh for powder sieving recommended (EOS art.-no ) - Argon atmosphere EOS Aluminium AlSi10Mg EOS Aluminium AlSi10Mg is a aluminium metal alloy powder intended for processing on EOS DMLS systems. This document provides information and data for parts built using EOS Aluminium

More information

THE ASPECTS ABOUT RAPID PROTOTYPING SYSTEM

THE ASPECTS ABOUT RAPID PROTOTYPING SYSTEM THE ASPECTS ABOUT RAPID PROTOTYPING SYSTEM Adrian P. POP 1, Petru UNGUR 1, Gheorghe BEJINARU MIHOC 2 1 University of Oradea, e-mail: adippop@yahoo.com; petru_ungur@yahoo.com; 2 Transilvania University

More information

An Overview of Methods for Rapid Prototyping and Near Net Shape Manufacture. Ivor Davies. RP&T Centre WMG, University of Warwick

An Overview of Methods for Rapid Prototyping and Near Net Shape Manufacture. Ivor Davies. RP&T Centre WMG, University of Warwick An Overview of Methods for Rapid Prototyping and Near Net Shape Manufacture Ivor Davies RP&T Centre WMG, University of Warwick 2 Contents Rapid Prototyping Basic Principle Data Requirements RP Processes

More information

Material data sheet. EOS NickelAlloy HX. Description, application

Material data sheet. EOS NickelAlloy HX. Description, application Material data sheet is a heat and corrosion resistant metal alloy powder intended for processing on EOS M 290 systems. This document provides information and data for parts built using powder (EOS art.-no.

More information

Producing Metal Parts

Producing Metal Parts Producing Metal Parts CNC vs. Additive Manufacturing www.3dhubs.com METAL KIT 2 Introduction This Kit discusses how to select the right manufacturing process for metal parts by comparing CNC and Additive

More information

RICOH AM S5500P. 15 m/sec. RICOH Additive Manufacturing Machine. Selective Laser Sintering. Materials. Scan Speed. Layer Thickness.

RICOH AM S5500P. 15 m/sec. RICOH Additive Manufacturing Machine. Selective Laser Sintering. Materials. Scan Speed. Layer Thickness. RICOH Additive Manufacturing Machine RICOH AM S5500P Selective Laser Sintering Materials PA 12 PA 11 PA 6 PP Scan Speed 15 m/sec Layer Thickness Build Volume 0.08 0.20mm (W)550mm (D)550mm (H)500mm Polymer

More information

Andreas Gebhardt. Understanding Additive Manufacturing. Rapid Prototyping - Rapid Tooling - Rapid Manufacturing ISBN:

Andreas Gebhardt. Understanding Additive Manufacturing. Rapid Prototyping - Rapid Tooling - Rapid Manufacturing ISBN: Andreas Gebhardt Understanding Additive Manufacturing Rapid Prototyping - Rapid Tooling - Rapid Manufacturing ISBN: 978-3-446-42552-1 For further information and order see http://www.hanser.de/978-3-446-42552-1

More information

RAKU-TOOL Boards USA. There is a solution for every challenge: RAKU-TOOL. Distributed By:

RAKU-TOOL Boards USA. There is a solution for every challenge: RAKU-TOOL.  Distributed By: USA RAKU-TOOL Boards There is a solution for every challenge: RAKU-TOOL. Distributed By: ThyssenKrupp Materials NA w We find solutions for your applications Performance proven solutions with RAKU-TOOL.

More information

Material data sheet. EOS MaragingSteel MS1. Description

Material data sheet. EOS MaragingSteel MS1. Description EOS MaragingSteel MS1 EOS MaragingSteel MS1 is a tool steel powder intended for processing on EOS DMLS TM systems. This document provides information and data for parts built using EOS MaragingSteel MS1

More information

Investigation of direct metal laser sintering process Slavko Dolinšek

Investigation of direct metal laser sintering process Slavko Dolinšek Investigation of direct metal laser sintering process Slavko Dolinšek This paper presents some characteristics of the direct metal laser sintering (DMLS) process and applications of this technology in

More information

High-performance adhesives and functional coatings for composites

High-performance adhesives and functional coatings for composites Press Release 06.02.2014 Henkel at JEC Europe 2014 High-performance adhesives and functional coatings for composites As market leader in adhesives, sealants and functional coatings, Henkel is exhibiting

More information

alimex Product Information

alimex Product Information Quality, Flexibility, Knowledge, Experience, Excellence: Solutions in Aluminium Cast Plates. alimex Product Information PROVIDING LEADING-EDGE ALUMINIUM CAST PLATE SOLUTIONS Contents ACP 5080 4-5 ACP 5080R

More information

Leader in superior tooling solutions ASSAB AUTOMOTIVE CONCEPT

Leader in superior tooling solutions ASSAB AUTOMOTIVE CONCEPT Leader in superior tooling solutions ASSAB AUTOMOTIVE CONCEPT About ASSAB ASSAB was formed in 1945 to market high quality tool steel from Sweden, renowned for its remarkable standards. Headquartered in

More information

2890 Ligonier St. Latrobe, PA Phone Fax Toll Free

2890 Ligonier St. Latrobe, PA Phone Fax Toll Free Your Best Choice For Carbide Components 2890 Ligonier St. Latrobe, PA 15650 Phone 724.532.3041 Fax 724.532.3043 Toll Free 800.862.7066 www.extramet.net OUR HISTORY OUR MISSION Extramet s Primary Objective

More information

Material data sheet. EOS NickelAlloy IN625. Description

Material data sheet. EOS NickelAlloy IN625. Description EOS NickelAlloy IN625 EOS NickelAlloy IN625 is a heat and corrosion resistant nickel alloy powder which has been optimized especially for processing on EOSINT M systems. This document provides information

More information

DIE RECONFIGURATION AND RESTORATION USING LASER-BASED DEPOSITION. T.W. Skszek and M. T. J. Lowney. Abstract. DMD Process Overview

DIE RECONFIGURATION AND RESTORATION USING LASER-BASED DEPOSITION. T.W. Skszek and M. T. J. Lowney. Abstract. DMD Process Overview DIE RECONFIGURATION AND RESTORATION USING LASER-BASED DEPOSITION T.W. Skszek and M. T. J. Lowney Abstract POM Company, Inc., located in Plymouth, Mich., has successfully commercialized the laser-based,

More information

Johnathon Wright Application Engineer Phoenix Analysis & Design Technologies www. PADTInc.com

Johnathon Wright Application Engineer Phoenix Analysis & Design Technologies www. PADTInc.com Johnathon Wright Application Engineer Phoenix Analysis & Design Technologies www. PADTInc.com PADT is an Engineering Services Company Three Business Groups Simulation Training, Sales & Services Product

More information

Thermal effects on stereolithography tools during injection moulding

Thermal effects on stereolithography tools during injection moulding Loughborough University Institutional Repository Thermal effects on stereolithography tools during injection moulding This item was submitted to Loughborough University's Institutional Repository by the/an

More information

RILSAN POLYAMIDE FAMILY AN EXTREME WORLD NEEDS EXTREME MATERIALS

RILSAN POLYAMIDE FAMILY AN EXTREME WORLD NEEDS EXTREME MATERIALS RILSAN POLYAMIDE FAMILY AN EXTREME WORLD NEEDS EXTREME MATERIALS POLYAMIDE PORTFOLIO 2 POLYAMIDE PORTFOLIO Ultra high performance PA 11 resins, alloys and ready-touse powder coatings. Tremendous toughness

More information

Cost, resources, and energy efficiency of additive manufacturing

Cost, resources, and energy efficiency of additive manufacturing Cost, resources, and energy efficiency of additive manufacturing Piotr Dudek1,* and Krzysztof Zagórski1 1AGH University of Science and Technology, Faculty of Mechanical Engineering and Robotics, al. A.

More information

Whitepaper MATERIALS FOR DIRECT METAL LASER-SINTERING. Mike Shellabear 1, Olli Nyrhilä 2. 1 EOS GmbH, 2 EOS Finland

Whitepaper MATERIALS FOR DIRECT METAL LASER-SINTERING. Mike Shellabear 1, Olli Nyrhilä 2. 1 EOS GmbH, 2 EOS Finland Whitepaper MATERIALS FOR DIRECT METAL Mike Shellabear 1, Olli Nyrhilä 2 1 EOS GmbH, 2 EOS Finland 1. e-manufacturing and Laser-Sintering e-manufacturing means fast, flexible, and cost effective production

More information

3 Major 3d printing process and technology introduction

3 Major 3d printing process and technology introduction 3 Major 3d printing process and technology introduction Summary After several decades of development, Now there are a variety of 3D printing technology process, from the categories divided into extrusion

More information

WE TAKE ACTION. SCHÜTZ GmbH & Co. KGaA. The SCHÜTZ Group

WE TAKE ACTION. SCHÜTZ GmbH & Co. KGaA. The SCHÜTZ Group 2 WE TAKE ACTION. SCHÜTZ GmbH & Co. KGaA The SCHÜTZ Group The family-run company SCHÜTZ GmbH & Co. KGaA that was founded by Udo Schütz in 1958 has 4,000 employees at over 45 locations around the world

More information

Plastics for Additive Manufacturing

Plastics for Additive Manufacturing Sources: voxeljet, Materialise NV, Iris van Herpen Plastics for Additive Manufacturing Dr. Thomas Büsgen Bayer MaterialScience AG 20 th November 2013, 3D Printing & Additive Manufacturing Industrial Applications

More information

Broad Base. Best Solutions. SIGRAFIL Continuous Carbon Fiber Tow

Broad Base. Best Solutions. SIGRAFIL Continuous Carbon Fiber Tow Broad Base. Best Solutions. COMPOSITEs Fibers and MATERIALS SIGRAFIL Continuous Carbon Fiber Tow 2 Carbon fibers and composites made by SGL Group. Q Comprehensive product range Q Integrated value chain

More information

TECHNICAL DATA SHEET GRILON TS V0

TECHNICAL DATA SHEET GRILON TS V0 TECHNICAL DATA SHEET GRILON TS V0 General product description Grilon TS V0 is an unreinforced, normal viscosity, self-extinguishing PA66 + PA6 injection moulding grade. Grilon TS V0 has the following important

More information

Comparison of Energy Absorption Characteristics of Thermoplastic Composites, Steel and Aluminum in High-Speed Crush Testing of U-Beams

Comparison of Energy Absorption Characteristics of Thermoplastic Composites, Steel and Aluminum in High-Speed Crush Testing of U-Beams Comparison of Energy Absorption Characteristics of Thermoplastic Composites, Steel and Aluminum in High-Speed Crush Testing of U-Beams CELANESE ENGINEERED MATERIALS Michael Ruby October, 2013 1 Overview

More information

3M TM Dyneon TM Fluoropolymers. Additive Manufacturing with fully fluorinated polymers. The technology at a glance.

3M TM Dyneon TM Fluoropolymers. Additive Manufacturing with fully fluorinated polymers. The technology at a glance. 3M TM Dyneon TM Fluoropolymers Additive Manufacturing with fully fluorinated polymers. The technology at a glance. Introduction 03 3M pioneers 3D printing with PTFE. Additive Manufacturing is particularly

More information

LASER SINTERING DESIGN GUIDELINES LASER SINTERING PRODUCTION PARTS

LASER SINTERING DESIGN GUIDELINES LASER SINTERING PRODUCTION PARTS LASER SINTERING DESIGN GUIDELINES LASER SINTERING Laser Sintering (Also known as Selective Laser Sintering, SLS, or LS) is an additive manufacturing process that builds parts by using a laser to selectively

More information

Prototyping Process Choosing the best process for your project

Prototyping Process Choosing the best process for your project Prototyping Process Choosing the best process for your project Proto Labs, Inc. 5540 Pioneer Creek Dr. Maple Plain, MN 55359 P: (763) 479 3680 F: (763) 479 2679 www.protolabs.com 2009 Proto Labs. All rights

More information

Experimental Investigations on Prototypes Produced From Selective Laser Sintering

Experimental Investigations on Prototypes Produced From Selective Laser Sintering Experimental Investigations on Prototypes Produced From Selective Laser Sintering V Sandeepa Assistant Professor Geethanjali College of Engineering and Technology. ABSTRACT To increase productivity, industry

More information

3D Printer Buyer s Guide. 3D Printer. Buyer's Guide. Insights to help you choose the right 3D printing approach for your needs

3D Printer Buyer s Guide. 3D Printer. Buyer's Guide. Insights to help you choose the right 3D printing approach for your needs 3D Printer Buyer s Guide 3D Printer Buyer's Guide Insights to help you choose the right 3D printing approach for your needs 3D printing has become a critical part of manufacturing 3D printing is among

More information

Eco Deco Building System

Eco Deco Building System Eco Deco Building System ALUMINUM COMPOSITE PANEL Introduction Eco Deco Aluminium Honeycomb Panel is a Green Product Eco Deco aluminium honeycomb panel is diligently manufactured by two aluminium sheets

More information

Material data sheet. EOS MaragingSteel MS1. Description

Material data sheet. EOS MaragingSteel MS1. Description EOS MaragingSteel MS1 EOS MaragingSteel MS1 is a steel powder which has been optimized especially for processing on EOSINT M systems. This document provides information and data for parts built using EOS

More information

Development of New Grade SUMIBORON BN7000 for Cast Iron and Ferrous Powder Metal Machining

Development of New Grade SUMIBORON BN7000 for Cast Iron and Ferrous Powder Metal Machining SPECIAL ISSUE Development of New SUMIBORON for Cast Iron and Ferrous Powder Metal Machining Yusuke Matsuda*, Katsumi OKaMura, shinya uesaka and tomohiro FuKaYa SUMIBORON P (polycrystalline cubic boron

More information

FDM Material Properties

FDM Material Properties ABS (Acrylonitrile / butadiene / styrene) Tensile Strength MPa D638 22 Tensile Modulus MPa D638 1627 Flexural Strength MPa D790 41 Flexural Modulus MPa D790 1834 Notched Izod Impact J/m D256 107 Unnotched

More information

SCHNEEBERGER mineral casting components for imaginative solutions

SCHNEEBERGER mineral casting components for imaginative solutions SCHNEEBERGER mineral casting components for imaginative solutions > SCHNEEBERGER mineral casting technology SCHNEEBERGER is a leading manufacturer of high-precision mechanical and mechatronic linear guideways

More information

TORLON Polyamide-Imide Processing and Curing

TORLON Polyamide-Imide Processing and Curing TORLON Polyamide-Imide Processing and Curing TORLON Processing OVERVIEW Resin preparation Mold design Machine settings Processing temperatures Regrind Curing Machining Post machining curing General Processing

More information

SELECTIVE LASER SINTERING OF METAL MOLDS: THE RAPIDTOOLTM PROCESS. Uday Hejmadi Kevin McAlea

SELECTIVE LASER SINTERING OF METAL MOLDS: THE RAPIDTOOLTM PROCESS. Uday Hejmadi Kevin McAlea SELECTIVE LASER SINTERING OF METAL MOLDS: THE RAPIDTOOLTM PROCESS ABSTRACT Uday Hejmadi Kevin McAlea Materials and Process Development Group DTM Corp., Austin TX 78759 Complex three dimensional parts can

More information

Discover the variety of Metal Powders

Discover the variety of Metal Powders Discover the variety of Metal Powders The range of our standard metal powder Non Ferrous, Tool Steel, Stainless Steel and Light Alloys SLM The Industrial Manufacturing Revolution PIONEERS in metal-based

More information

Mold Design. 12. Mold Materials. Bong-Kee Lee School of Mechanical Engineering Chonnam National University

Mold Design. 12. Mold Materials. Bong-Kee Lee School of Mechanical Engineering Chonnam National University 12. Mold Materials Bong-Kee Lee Chonnam National University Mold Materials easy toolmaking good performance during production good machining properties ease of hear treatment where hardening is required

More information

SLS POWDER LIFE STUDY

SLS POWDER LIFE STUDY SLS POWDER LIFE STUDY J. Choren, V. Gervasi, T. Herman, S. Kamara, and J. Mitchell Rapid Prototyping Center, Milwaukee School of Engineering 1025 N. Broadway, Milwaukee, WI 53202 ABSTRACT Producing acceptable

More information

MultiJet Plastic Printers. Fast and easy printing of functional precision plastic, elastomeric and composite parts with ProJet MJP 3D printers

MultiJet Plastic Printers. Fast and easy printing of functional precision plastic, elastomeric and composite parts with ProJet MJP 3D printers MultiJet Plastic Printers Fast and easy printing of functional precision plastic, elastomeric and composite parts with MJP 3D printers Benefits of MultiJet Printing MultiJet Printing (MJP) technology offers

More information

MDM Fiber. Increased Performance l Decreased Cost l Environmental Improvement

MDM Fiber. Increased Performance l Decreased Cost l Environmental Improvement MDM Fiber Increased Performance l Decreased Cost l Environmental Improvement MDM s patented technology allows us to reclaim high-value recycled nylon fiber and use it to produce performance grade concrete

More information

9 IManE&E Transilvania University of Brasov, Manufacturing Engineering Department, Mihai Viteazu No.5, , Brasov, Romania

9 IManE&E Transilvania University of Brasov, Manufacturing Engineering Department, Mihai Viteazu No.5, , Brasov, Romania Use of microscopy techniques in failure analysis of the plastic injection molded parts to prevent the risks of serial defects in the assembly processes Ion Cristian Braga *, Razvan Udroiu, and Anisor Nedelcu

More information

KVA, Inc. / 124 S. Market Place, Suite 200 / Escondido, CA U.S.A. (760) phone (760) fax WELD

KVA, Inc. / 124 S. Market Place, Suite 200 / Escondido, CA U.S.A. (760) phone (760) fax WELD KVA, Inc. / 124 S. Market Place, Suite 200 / Escondido, CA. 92029 U.S.A. (760) 489-5821 phone (760) 489-5823 fax 1-888-410-WELD www.kvastainless.com About KVA, Inc.: Located in southern California, KVA,

More information

With Carbon into New Dimensions

With Carbon into New Dimensions CARBOPRINT With Carbon into New Dimensions Additive Manufacturing with Carbon Materials and Post-Processing Technologies 2 With carbon into new dimensions made by SGL Group SGL Group The Carbon Company

More information

ABOUT METYX Composites

ABOUT METYX Composites TOOLING SERVICES ABOUT METYX COMPOSITES ABOUT METYX Composites METYX, supplies an extensive range of multiaxial, RTM and woven fabrics at its three production locations in Turkey and Hungary Industries

More information

TOOL ROOM FOR SHEET METAL DIES

TOOL ROOM FOR SHEET METAL DIES Profile No.: 28 NIC Code: 24209 TOOL ROOM FOR SHEET METAL DIES 1. INTRODUCTION: Sheet metal forming processes are complex and have interaction several parameters of material like geometry, surface topology,

More information

Direct Metal Solutions. Precison production metal printing with the ProX DMP printer series, 3DXpert software and LaserForm materials

Direct Metal Solutions. Precison production metal printing with the ProX DMP printer series, 3DXpert software and LaserForm materials Direct Metal Solutions Precison production metal printing with the ProX DMP printer series, 3DXpert software and LaserForm materials Go further with Direct Metal Printing UNLOCK YOUR PRODUCT S POTENTIAL

More information

I N T E R N A T I O N A L LT D

I N T E R N A T I O N A L LT D INTERNATIONAL LT D Leaders in investment and sand casting. Aeromet is a leading supplier of aluminium and magnesium castings, and fully-finished, assembly ready cast parts for the aerospace and defence

More information

MultiJet Plastic Printers. Functional precision plastic and elastomeric parts with ProJet MJP 3D printers

MultiJet Plastic Printers. Functional precision plastic and elastomeric parts with ProJet MJP 3D printers MultiJet Plastic Printers Functional precision plastic and elastomeric parts with MJP 3D printers Make Your Ideas Matter 3D Systems MultiJet Printing (MJP) process creates precise plastic parts that are

More information

Utilization of Direct Metal Laser Sintering in Injection Mold Design

Utilization of Direct Metal Laser Sintering in Injection Mold Design Utilization of Direct Metal Laser Sintering in Injection Mold Design JAN NAVRATIL, MICHAL STANEK, STEPAN SANDA, MIROSLAV MANAS, DAVID MANAS, ALES MIZERA, MARTIN BEDNARIK Tomas Bata University in Zlin nam.

More information

THERMOPLASTIC POWDER COATINGS

THERMOPLASTIC POWDER COATINGS THERMOPLASTIC POWDER COATINGS Lasting for heavily used surfaces WWW.SCHAETTI.COM 3 CUSTOMIZED SOLUTIONS FOR VIRTUALLY ANY COATING REQUIREMENT Depending on the application, the requirements for a coating

More information

Features Conductive Room Temperature Cure. Product Ref IP 4525IP Low viscosity adhesive & coating. High thermal conductivity

Features Conductive Room Temperature Cure. Product Ref IP 4525IP Low viscosity adhesive & coating. High thermal conductivity Properties and Part Selection Overview Selection Table - Epoxy-Based Adhesive Properties Features Conductive Room Temperature Cure Product Ref 120 132 4461IP 42IP 438 700 Properties High electrical conductivity

More information

EZWall TM REAL BRICK CLADDING SYSTEM. E uroform Products Ltd. Solutions for the building industry

EZWall TM REAL BRICK CLADDING SYSTEM. E uroform Products Ltd. Solutions for the building industry EZWall TM REAL BRICK CLADDING SYSTEM E uroform Products Ltd Solutions for the building industry EZWALL TM BRICK CLADDING SYSTEM A HIGH PERFORMANCE EXTERIOR OR INTERIOR PANEL SYSTEM FOR RESIDENTIAL, COMMERCIAL

More information

INJECTION MOLDING WITH AN ADDITIVE MANUFACTURING TOOL

INJECTION MOLDING WITH AN ADDITIVE MANUFACTURING TOOL INJECTION MOLDING WITH AN ADDITIVE MANUFACTURING TOOL Jake W. Nelson, James J. LaValle, Brian D. Kautzman, and Jeremy K. Dworshak, Steinwall, Minneapolis, MN Eric M. Johnson, Ph.D. John Deere Moline Tech

More information

Beechcraft Corporation Special Processes Index Special Processes that Require Approval to Perform

Beechcraft Corporation Special Processes Index Special Processes that Require Approval to Perform Brazing Note: Part Number-specific approval is required for Suppliers who do not hold Nadcap Welding/Brazing certification. Silver brazing requires Part Number-specific approval in all cases. Contact:

More information

Additive Manufacturing or 3D prototyping. OO, November the 18 th

Additive Manufacturing or 3D prototyping. OO, November the 18 th Additive Manufacturing or 3D prototyping OO, November the 18 th Definition Additive Manufacturing is defined in ASTM F2792-12 as an assembly process of successive thin layer of materials by using numerical

More information

The Art of the Possible Manufacturing Engineering Solutions. Armin Gruenewald, Vice President MBG Janakiram Pepakayala - MBG

The Art of the Possible Manufacturing Engineering Solutions. Armin Gruenewald, Vice President MBG Janakiram Pepakayala - MBG The Art of the Possible Manufacturing Engineering Solutions Armin Gruenewald, Vice President MBG Janakiram Pepakayala - MBG Unrestricted Siemens AG 2016 Realize innovation. Page 2 Digitalization is transforming

More information

NYSE:DDD

NYSE:DDD WWW.3DSYSTEMS.COM NYSE:DDD FORWARD LOOKING STATEMENTS This presentation contains forward-looking statements within the meaning of the Private Securities Litigation Reform Act of 1995. Forwardlooking statements

More information

Carbon Fiber Reinforced Polyamide 6,6 as Substitution for Metal Used in Car Seat (Automotive Application)

Carbon Fiber Reinforced Polyamide 6,6 as Substitution for Metal Used in Car Seat (Automotive Application) [CARBON FIBER REINFORCED POLYAMIDE] 1 UNIVERSITI TEKNIKAL MALAYSIA MELAKA FACULTY OF MANUFACTURING ENGINEERING DEPARTMENT OF MATERIAL ENGINEERING ACADEMIC YEAR 2015/2016 SEMESTER 3BMFB BMFB 3293 COMPOSITE

More information

TECHNYL A 218 V35 BLACK 21N

TECHNYL A 218 V35 BLACK 21N TECHNICAL DATA SHEET TECHNYL A 218 V35 Black 21N is a polyamide 66, reinforced with 35% of glass fibre, heat stabilized, for injection moulding. This grade offers an excellent combination between thermal

More information

Structural Optimization and Additive Manufacturing Julen Ibabe 1,a, Antero Jokinen 2,b, Jari Larkiola 3,b, Gurutze Arruabarrena 4,a

Structural Optimization and Additive Manufacturing Julen Ibabe 1,a, Antero Jokinen 2,b, Jari Larkiola 3,b, Gurutze Arruabarrena 4,a Key Engineering Materials Vols. 611-612 (2014) pp 811-817 Online available since 2014/May/23 at www.scientific.net (2014) Trans Tech Publications, Switzerland doi:10.4028/www.scientific.net/kem.611-612.811

More information

Advances in Low Density SMC for Automotive Class A Applications

Advances in Low Density SMC for Automotive Class A Applications Advances in Low Density SMC for Automotive Class A Applications Jeffrey L. Klipstein Technical Service Specialist AOC ACCE SPE September, 2014 ABSTRACT Today the automotive market is pursuing lighter weight

More information

extra The Project Solutions for Automotive Efficiency Extract Body: LIGHTWEIGHT DESIGN IN THE DOOR OUTER PANEL October 2014 ThyssenKrupp InCar plus

extra The Project Solutions for Automotive Efficiency Extract Body: LIGHTWEIGHT DESIGN IN THE DOOR OUTER PANEL October 2014 ThyssenKrupp InCar plus extra Extract Body: LIGHTWEIGHT DESIGN IN THE DOOR OUTER PANEL The Project Solutions for Automotive Efficiency BODY LIGHTWEIGHT DESIGN IN THE DOOR OUTER PANEL Innovative steel products reduce the outer

More information

NEOFLON TM PFA Coating Powder

NEOFLON TM PFA Coating Powder Product Information Coating NEOFLON TM PFA Coating Powder NEOFLON PFA coating is fine particles of copolymer of tetrafluoroethylene and perfluoroalkylvinylether. Since NEOFLON PFA has lower melt viscosity

More information

LASER SINTERING (LS) 3D PRINTING & ADVANCED MANUFACTURING

LASER SINTERING (LS) 3D PRINTING & ADVANCED MANUFACTURING LASER SINTERING (LS) 3D PRINTING & ADVANCED MANUFACTURING MANUFACTURING GAME CHANGER Go beyond conventional techniques to access a new level of production freedom using engineering thermoplastics. Additive

More information

POWERFUL CONNECTIONS. Bonding Pastes, Fillers & High Performance Adhesives. Composites

POWERFUL CONNECTIONS. Bonding Pastes, Fillers & High Performance Adhesives. Composites POWERFUL CONNECTIONS Bonding Pastes, Fillers & High Performance Adhesives mposites pyrights: VDL Bus & ach Our recommendations for you: Working parameters Use at least 1.5 % Working temperature between

More information

Innovative solutions made from aluminium foam for the mechanical engineering sector. Strong lightweight

Innovative solutions made from aluminium foam for the mechanical engineering sector. Strong lightweight Strong lightweight www.havel-mf.de Innovative solutions made from aluminium foam for the mechanical engineering sector Sandwiches Panels Foam filled profiles 3D shaped elements Strong lightweight With

More information

Broad Base. Best Solutions. PANOX Oxidized PAN Fibers

Broad Base. Best Solutions. PANOX Oxidized PAN Fibers Broad Base. Best Solutions. COMPOSITEs Fibers and MATERIALS PANOX Oxidized PAN Fibers 2 Carbon fibers and composites made by SGL Group. Q Comprehensive product range Q Integrated value chain Q Only European

More information

S OZ. WOVEN POLYETHYLENE F. R. S-3 KLEAR SPAN FR S-6 18 OZ. VINYL COATED POLYESTER (VCP) INNOVATIVE SOLUTIONS PRECISION RELIABILITY

S OZ. WOVEN POLYETHYLENE F. R. S-3 KLEAR SPAN FR S-6 18 OZ. VINYL COATED POLYESTER (VCP) INNOVATIVE SOLUTIONS PRECISION RELIABILITY S-2 5.6 OZ. WOVEN POLYETHYLENE F. R. A 1000 denier tape woven into a fabric and coated 2.2 mil on both sides. An economic, light weight yet durable material for industrial applications for indoor use only.

More information

Selection of Tool & Die Steels

Selection of Tool & Die Steels Selection of Tool & Die Steels Introduction The success of a metal forming tool depends on optimizing all the factors affecting its performance. Usually, operating conditions (applied loads, abrasive environments,

More information

CONTRACT MANUFACTURER OF PRECISION POWDERED METAL PARTS

CONTRACT MANUFACTURER OF PRECISION POWDERED METAL PARTS ASCO Sintering Co. CONTRACT MANUFACTURER OF PRECISION POWDERED METAL PARTS Precision Powdered Metal Gears Net Shape to AGMA 8 Certification at reduced cost Executive Summary Asco produces over 16,000,000

More information

3D Printing- Hidden Costs You Need to Know. W. Daniel Fraser New Business Development- Technology. NYSE: DDD

3D Printing- Hidden Costs You Need to Know. W. Daniel Fraser New Business Development- Technology.  NYSE: DDD 3D Printing- Hidden Costs You Need to Know W. Daniel Fraser New Business Development- Technology www.3dsystems.com NYSE: DDD Inkjet vs Inkjet Variables between a manufacturer The most similar technology

More information

GF Automotive Passion for your Lighter Future

GF Automotive Passion for your Lighter Future GF Automotive Passion for your Lighter Future English Version Contents Sustainability Light and sustainable for Environment and Climate 4 Taking Responsibility for Mankind and Nature 6 Lightweight Design

More information

Solar Solutions Reliable and Process Optimised Solar Adhesive Systems. Innovation & Consistency. since 1910

Solar Solutions Reliable and Process Optimised Solar Adhesive Systems. Innovation & Consistency. since 1910 Reliable and Process Optimised Solar Adhesive Systems Innovation & Consistency since 1910 Adding Value with Adhesives and Sealants for Assembly and Installation Content Sika takes pride in delivering products

More information

Solar Solutions Reliable and Process Optimised Solar Adhesive Systems. Innovation & Consistency. since 1910

Solar Solutions Reliable and Process Optimised Solar Adhesive Systems. Innovation & Consistency. since 1910 Reliable and Process Optimised Solar Adhesive Systems Innovation & Consistency since 1910 Adding Value with Adhesives and Sealants for Assembly and Installation Sika takes pride in delivering products

More information

Novelis Aluminum Drives Innovation

Novelis Aluminum Drives Innovation Novelis Aluminum Drives Innovation Working alongside our customers from program development to launch, we create custom alloys and manufacturing processes to meet their evolving needs. Revised December

More information

Effects Of Position, Orientation, And Infiltrating Material On Three Dimensional Printing Models

Effects Of Position, Orientation, And Infiltrating Material On Three Dimensional Printing Models University of Central Florida Electronic Theses and Dissertations Masters Thesis (Open Access) Effects Of Position, Orientation, And Infiltrating Material On Three Dimensional Printing Models 2007 Joseph

More information

A Study of the Thermal Characteristics of P20 Steel and S4 Rapid Tooling Material with Conventional and Conformal Cooling Channels

A Study of the Thermal Characteristics of P20 Steel and S4 Rapid Tooling Material with Conventional and Conformal Cooling Channels A Study of the Thermal Characteristics of P20 Steel and S4 Rapid Tooling Material with Conventional and Conformal Cooling Channels Jonathan jam135@psu.edu School of Engineering Pennsylvania State University

More information

ROTOR VANES FOR VACUUM PUMPS AND COMPRESSORS

ROTOR VANES FOR VACUUM PUMPS AND COMPRESSORS ROTOR VANES FOR VACUUM PUMPS AND COMPRESSORS INNOVATION SAFETY SERVICE TENMAT is a leading manufacturer of advanced composite materials and components with over 100 years of experience. TENMAT stands for

More information

DWS Takes Bold Steps to Widen Its Additive Manufacturing Leadership and Presence Globally

DWS Takes Bold Steps to Widen Its Additive Manufacturing Leadership and Presence Globally DWS Takes Bold Steps to Widen Its Additive Manufacturing Leadership and Presence Globally Extends its industrial and dental portfolio adding new printers and materials Announces strategic manufacturing

More information

Precision Electroforming in High-Strength NiColoy

Precision Electroforming in High-Strength NiColoy Taking the Stress out of Electroforming www.nicoform.com Precision Electroforming in High-Strength NiColoy Copyright 2007 NiCoForm, Inc. (Rochester, NY) Electroforming What is it? What is it good for?

More information

Low Pressure Molding Overview. Henkel Electronics

Low Pressure Molding Overview. Henkel Electronics Low Pressure Molding Overview Henkel Electronics Agenda 1 Technology 2 Process 3 Solutions 2 February 25, 2016 Low Pressure Molding Overview Agenda TECHNOMELT Low Pressure Molding 1. Overview of Technology

More information

SEALING & BONDING SIKA FIRE PROTECTION SOLUTIONS

SEALING & BONDING SIKA FIRE PROTECTION SOLUTIONS SIKA FIRE PROTECTION SOLUTIONS APPROVED AND RELIABLE: FOR JOINTS AND PENETRATIONS BENEFIT OF OUR SOLUTION Sika provides comprehensive solutions for fire resistant constructions such as tunnels, commercial

More information

Sub-Liquidus Casting: Process Concept &

Sub-Liquidus Casting: Process Concept & Sub-Liquidus Casting: Process Concept & Product Properties PRESENTATION OUTLINE SSM Process Advantages & Cost- Effectiveness The SLC Slurry Process What Makes SLC Work? Properties and Characteristics Summary

More information

NovoPlan. The Coating Experts. PlanoTek Functional layers. Quality. Perfection. Expertise. Consulting

NovoPlan. The Coating Experts. PlanoTek Functional layers. Quality. Perfection. Expertise. Consulting The Coating Experts NovoPlan Quality Perfection Expertise Consulting PlanoTek Functional layers for plastics processors, injection moulders, tool and mould makers and mechanical engineers PlanoTek The

More information

DESIGN AND MANUFACTURING METHODOLOGY FOR F1 NOSE CAR

DESIGN AND MANUFACTURING METHODOLOGY FOR F1 NOSE CAR DESIGN AND MANUFACTURING METHODOLOGY FOR F1 NOSE CAR P. Bere 1, C. Neamțu 2 1 Department of Machine Building Technology, Technical University of Cluj-Napoca, 103-105 Muncii Blvd., Cluj-Napoca, 400641,

More information

Structural Vacuum Insulation Panels

Structural Vacuum Insulation Panels Structural Vacuum Insulation Panels Dwight S. Musgrave Thermal Visions, Inc. 83 Stonehenge Dr., Granville, Ohio 43023, USA dwight.musgrave@thermalvisions.com 1 Introduction Some VIP applications are a

More information

Flooring and Bedding. RonaFloor SL. Self-smoothing seamless epoxy resin flooring system

Flooring and Bedding. RonaFloor SL. Self-smoothing seamless epoxy resin flooring system FEATURES self smoothing epoxy floor screed seamless high strength decorative good chemical resistance easy to clean can be applied to green concrete with use of RonaFloor Epoxy DPM Description RonaFloor

More information

Use of Direct Metal Laser Sintering for Tooling in High Volume Production

Use of Direct Metal Laser Sintering for Tooling in High Volume Production Utah State University DigitalCommons@USU All Graduate Plan B and other Reports Graduate Studies 5-2015 Use of Direct Metal Laser Sintering for Tooling in High Volume Production Joel W. Hendrickson Utah

More information

RAPID PATTERN BASED POWDER SINTERING TECHNIQUE AND RELATED SHRINKAGE CONTROL

RAPID PATTERN BASED POWDER SINTERING TECHNIQUE AND RELATED SHRINKAGE CONTROL RAPID PATTERN BASED POWDER SINTERING TECHNIQUE AND RELATED SHRINKAGE CONTROL Jack G. Zhou and Zongyan He ABSTRACT Department of Mechanical Engineering and Mechanics Drexel University 3141 Chestnut Street

More information

Crack Prevention in NiCr-Alloys when Processed by AM (L-PB) William Jarosinski March 8, 2017

Crack Prevention in NiCr-Alloys when Processed by AM (L-PB) William Jarosinski March 8, 2017 Crack Prevention in NiCr-Alloys when Processed by AM (L-PB) William Jarosinski March 8, 2017 Evolution into Metal Powders for AM Coating Service Since 1950s Metal Powders for AM A derivative of thermal

More information

Micro-Precision Coil and Formed Wire Products for the Medical Device Industry

Micro-Precision Coil and Formed Wire Products for the Medical Device Industry Micro-Precision Coil and Formed Wire Products for the Medical Device Industry Precision Metal Components For Medical Devices Specialized, complex parts and sub-assemblies Extreme diameter and length capabilities

More information

Defense Technical Information Center Compilation Part Notice

Defense Technical Information Center Compilation Part Notice UNCLASSIFIED Defense Technical Information Center Compilation Part Notice ADP014214 TITLE: Rapid Manufacturing with Direct Metal Laser Sintering DISTRIBUTION: Approved for public release, distribution

More information

Magnetic Dry Erase Chalk Image Projection Paintable Custom

Magnetic Dry Erase Chalk Image Projection Paintable Custom Magnetic Chalk Image Projection Paintable Custom Magnetic & Product Reference Key Benefits: Feature a thin sheet of iron (ferrous, magnetic metal) in the HPL backer. Makes these more magnetic than powdered

More information

HLH, we make things for you real tools, real parts, real fast HLH, delivering tomorrow today

HLH, we make things for you real tools, real parts, real fast HLH, delivering tomorrow today www.hlhprototypes.com info@hlhprototypes.com HLH, we make things for you real tools, real parts, real fast HLH, delivering tomorrow today HLH Rapid Project Solutions HLH, we make things for you real tools,

More information