Wave Radius Mill RSX Series

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Wilfred Boyd
6 years ago
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1 TOOLING NEW E-122 M K N H Radius Mill for Exotic Alloys Wave Radius Mill RX

RX Features The Wave Radius Mill RX is developed for exotic alloys as well as for stainless steel machining. In combination with the new ACM-grades a high tool life can be achieved.

2 RX Features The Wave Radius Mill RX is developed for exotic alloys as well as for stainless steel machining. In combination with the new ACM-grades a high tool life can be achieved. E-class tolerance inserts guarantee good run-out. Characteristics mooth cutting action and low vibration machining provided based on the high rake angle design and high rigidity body. High reliability achieved with / / ACM300 adopted for exotic alloy machining. positioning mechanism ensures accurate and secure location. Image hank Type hell Type Modular Type tandard Fine itch tandard Fine itch tandard Fine itch External Diameter (mm) ize Ø25 Ø32 Ø40 Ø52 Ø63 Ø66 Ø80 Ø100 Ø125 Ø RX E 12 RX E 10 RXF E 12 RXF E 10 RX R 12 RX R 16 RX R 10 RXF R 12 RXF R 16 RXF R q 10 RX M 12 RX M 10 RXF M 12 RXF M q Delivery on request RX Cutting erformance Tool Life Comparison (Fracture Resistance) Competitor A Competitor B Cutting Distance (m) Cutting Vibration Comparison Vibration Amplitute RX Competitor A Competitor B Cutting Resistance Comparison Cutting Resistance (N) Work Material: Tool: Cutting Data: rincipal Force Feed Force Back Force RX Competitor A Competitor B X5CrNi1810 v c = 200m/min, f t = 0,5mm/t, a p = 2,0mm, a e= 10,0mm, Wet 2

RX Low Cutting Resistance, Less Vibration Low cutting resistance and low vibration machining have been achieved with super high rake angle design + high rigidity body.

High rake angle design A significant increase in back metal thickness Contact area Highly durable body R-shaped pocket Locator size of 12 and 16mm uses a maximum of 8 corners and an insert size of

table and Long Tool Life A long life ensured with the adoption of the ACM series and significant improvements have been made in processing exotic alloy and stainless steel machining.

Coat uper ZX Coat ZX Coat TiCN TiAlN TiN 600 800 1000 1.200 tarting Temperature for Oxidation ( C) 50 40 30 20 /ACM300 uper FF Coat Conventional Coating Coating hardness 30% increase.

3 RX Low Cutting Resistance, Less Vibration Low cutting resistance and low vibration machining have been achieved with super high rake angle design + high rigidity body. High Operability Ease of corner control has been achieved with the adoption of a unique positioning mechanism that is highly precise and highly operable. High rake angle design A significant increase in back metal thickness Contact area Highly durable body R-shaped pocket Locator size of 12 and 16mm uses a maximum of 8 corners and an insert size of 10mm uses a maximum of 4 corners. table and Long Tool Life A long life ensured with the adoption of the ACM series and significant improvements have been made in processing exotic alloy and stainless steel machining. Work Material Wear Resistance Fracture Resistance M tainless teel Exotic Alloy C ACM300 C ACM300 Coating Type: C CVD VD Coating Hardness (Ga) TiCN Coating Hardness (Ga) New uper ZX Coat uper ZX Coat ZX Coat TiCN TiAlN TiN tarting Temperature for Oxidation ( C) /ACM300 uper FF Coat Conventional Coating Coating hardness 30% increase. Coating surface roughness 50% reduction. 0,05 0,10 0,15 0,20 TiCN urface Roughness Ra (µm) Laminating cycle to ~10nm Cross ection of Coating Cross ection of Coating Various Machining Use Various types of processing, such as mould engraving, slant milling and helical processing. C Al 2O 3 TiCN ubstrate New uper ZX Coat The product series with a coating film hardness approximately 40% higher and an oxidation onset temperature 200 C higher than conventional products. Enables machining at least 1,5 times faster and more efficiently than conventional products. A product life at least twice as long as that of conventional products achieved under the same machining conditions. uper FF Coat mooth coating surface provides excellent adhesion and chipping resistance. Improved coating adhesion strength. Harder than conventional coatings with hugh improvements in wear resistance. High speed, high effiency machining of more than 1,5 times than of conventional grades possible. Achieving more than double the tool life of conventional grades under the same cutting conditions. Helical Milling Ramping Recommended Values for Helical and Ramping Helical Milling ø Work Diameter ø Work Diameter ø Center uncut portion cannot be removed by traverse cutting with the same cutter. Center uncut portion can be removed by traverse cutting with the same cutter. Use at α or lower RDET10... RDET12... RDET16... c Helical Work Diameter Min. Optimal Ø Max. Taper Ramping Angle α (max) 25 33, , , , , , , , , , , , , , , , ,

4 RX(F)10000R/12000R/16000R Milling of exotic alloys and stainless steel Body Dimensions Rake Angle Radial Axial Fig. 1 Ød 1 Fig. 2 Ød 1 Fig. 3 Ød 2 Ød 2 a a mm 6mm 8mm (10000R) (12000R) (16000R) Ød 1 CD 66,7 Ød 2 a 4-Ø14 H H H l1 b l1 b l1 b Ød 4 Ød 3 Ød 3 Ød 3 Body (RX10000R, tandard) Ød 1 H Ød 2 a b l 1 Ød 3 Ød 4 teeth (kg) Fig. RX 10040R ,4 5, , R ,4 6, , R ,4 6, ,4 1 Body (RXF10000R, Fine itch RXF 10040R ,4 5, , R ,4 6, , R ,4 6, ,3 1 Body (RX12000R, tandard) RX 12040R ,4 5, , , R ,4 6, , R ,4 6, , R ,4 6, , R ,4 7, , R ,4 7, , R ,4 8, ,4 2 Body (RXF12000R, Fine itch) RXF 12040R ,4 5, , , R ,4 6, , R ,4 6, , R ,4 6, , R ,4 7, , R ,4 7, , R ,4 8, ,3 2 Body (RX16000R, tandard) RX 16063R ,4 6, , R ,4 7, , R ,4 8, , R ,4 9, ,6 1 Body (RXF16000R, Fine itch) RXF 16063R ,4 6, , R ,4 7, , R ,4 8, , R ,4 9, , R q ,4 9, ,8 3 Identification q Delivery on request RX F R Fine itch Type ize Diameter Cutting Direction Metric 4

5 RX(F)10000E/12000E Milling of exotic alloys and stainless steel Body Dimensions Rake Radial -5 ~ -8 Angle Axial 10 5mm (10000E) 6mm (12000E) Ød h7 Ød1 l 1 L l 2 Body (RX10000E, tandard) Ød Ød 1 l 1 l 2 L teeth (kg) Ød Ød 1 l 1 l 2 L teeth (kg) RX 10025E , ,4 RX 12032E , , E , ,7 Body (RX10000E, Fine itch) Body (RX12000E, tandard) Body (RX12000E, Fine itch) Ød Ød 1 l 1 l 2 L teeth (kg) Ød Ød 1 l 1 l 2 L teeth (kg) RXF10025E , ,4 RXF12032E , , E , ,7 s Application High peed/light Cut General urpose Roughing Dimens. Applicable Ød s (IC) RDET 10T3M0EN G 10 3,97 RX(F) 10000R 10T3M0EN H 10 3,97 RX(F) 10000E RDET 1204M0EN G 12 4,76 RX(F) 12000R 1204M0EN H 12 4,76 RX(F) 12000E RDET 1606M0EN G 16 6,5 RX(F) 16000R 1606M0EN H 16 6,5 ACM300 Ød ±0,025 Ød ±0,025 s ±0,025 Cutting Edge Cross ection G - Type H - Type M0: IC is metric pare arts Applicable s Wrench crew Recommended Tightening Torque (N m) RX(F) 10000R/E BFTX03584I 3,0 TRDR15I RX(F) 12000R/E BFTX0409I 3,0 RX(F) 16000R/E TRDR20I BFTX0511I 5,0 Identification RX F Fine itch Type ize Diameter E Endmill Type Recommended Cutting Conditions Min.-Optimum-Max. IO M tainless teel Cr Based Cr-Ni Based Heat resistant alloy Titanium Work Material Ferritic Martensitic Austenitic Austenitic, ferritic recipitation hardening Ni based material ure Titanium α + β alloy system Hardness Cutting peed v c (m/min) Feed Rate f t (mm/t) 200HB ,15-0,25-0,35 ACM HB ,15-0,25-0,35 ACM HB ,15-0,25-0,35 ACM HB ,15-0,25-0,35 330HB ,15-0,25-0, HB ,10-0,20-0,30 (Rm400) ,10-0,20-0,30 (Rm1050) ,10-0,20-0,30 5

6 RX(F)10000M/12000M Modular Tools Rake Radial -5 ~ -8 Angle Axial 10 5mm (10000M) 6mm (12000M) W M Ød l 1 L l 2 l3 Body (RX10000M, tandard) tock Teeth (kg) Ød M L l 1 l 2 l 3 W RX 10025M12Z ,5 M , M16Z ,0 M ,2 Body (RX12000M, tandard) tock Teeth (kg) Ød M L l 1 l 2 l 3 W RX 12032M16Z ,0 M , M16Z ,0 M ,3 Body (RX10000M, Fine itch) tock Teeth (kg) Ød M L l 1 l 2 l 3 W RXF10025M12Z ,5 M , M16Z ,0 M ,2 Body (RX12000M, Fine itch) tock Teeth (kg) Ød M L l 1 l 2 l 3 W RXF12032M16Z ,0 M , M16Z ,0 M ,3 s Application High peed/light Cut General urpose Roughing Dimens. Ød (IC) RDET 10T3M0EN G 10 3,97 10T3M0EN H 10 3,97 RDET 1204M0EN G 12 4, M0EN H 12 4,76 ACM300 Applicable s RX(F)10000M RX(F)12000M Ød ±0,025 Ød ±0,025 s ±0,025 Cutting Edge Cross ection G - Type H - Type M0: IC is metric pare arts Applicable s Wrench crew Recommended Tightening Torque (N m) RX(F) 10000M BFTX03584I 3,0 TRDR15I RX(F) 12000M BFTX0409I 3,0 Identification RX F M12 Z3 Fine itch Type ize Diameter Mounting crew ize No. of Teeth 6

RX pecial Arbors for Modular Tools Carbide Arbor Ød M h7 teel Arbor l 1 l2 L Carbide Arbor M Ød L l 1 l 2 L M MA 23M12L200C M12 12,5 23 200 10 22 235 MA 23M12L250C M12 12,5 23 250 10 22 285 MA

7 RX pecial Arbors for Modular Tools Carbide Arbor Ød M h7 teel Arbor l 1 l2 L Carbide Arbor M Ød L l 1 l 2 L M MA 23M12L200C M12 12, MA 23M12L250C M12 12, MA 25M12L200C M12 12, MA 25M12L250C M12 12, MA 28M16L200C M16 17, MA 28M16L300C M16 17, MA 32M16L200C M16 17, MA 32M16L300C M16 17, teel Arbor M Ød L l 1 l 2 L M MA 25M12L200 M12 12, MA 32M16L200 M16 17, Modular Tool ystem (Modular tool head + arbor) L M Arbor Identification MA 23 M12 L200 C hank Diameter Mounting crew ize Arbor Length Material: C: Carbide : teel Recommended Tightening Torque Notes about tightening the head: When attaching the cutter head to an arbor, follow the recommended tightening torque (table left). Confirm the mounting screw size for the head and the arbor before assembly. crew ize Recommended Tightening Torque (N m) Tool Dimensions M M W 7

Air Blow Air Blow Results Ensuring a life approximately 1,2 times longer than competitor s. Generator parts / Inconel 718 Tool Cutting Conditions Detail Body Diameter (mm) No.

8 RX Application Example Generator parts / X12CrNi25-21 Tool Cutting Conditions Detail Body Diameter (mm) No. of Teeth Cutting peed (m/min) Feed (mm/t) Axial Cutting Depth (mm) Cutting Width (mm) Coolant RX Type Competitor RXF12050R RDET1204M0EN G Ø ACM300 (VD) (CVD) ,35 0,35 2,0 2,0 50,0 50,0 Air Blow Air Blow Results Ensuring a life approximately 1,2 times longer than competitor s. Generator parts / Inconel 718 Tool Cutting Conditions Detail Body Diameter (mm) No. of Teeth Cutting peed (m/min) Feed (mm/t) Axial Cutting Depth (mm) Cutting Width (mm) Coolant RX Type Competitor RX12050R RDET1204M0EN G Ø (CVD) (CVD) ,45 0,15 1,5 1,5 50,0 50,0 Dry Dry Results Ensuring a life approximately 2 times longer than competitor s. (Germany) UMITOMO ELECTRIC Hartmetall GmbH iemensring 84, D Willich Tel. +49(0) , Fax +49(0) Info@umitomoTool.com Internet: Distributed by: (UK and Ireland) UMITOMO ELECTRIC Hardmetal Ltd. ummerleys Road, rinces Risborough Buckinghamshire H27 9W, UK Tel. +44(0) , Fax: +44(0) enquiries@sumitomo-hardmetal.co.uk Internet: 8 E /14-MD-LU

MFH Series. High Efficiency and High Feed Cutter. Stable Machining with Greater Chatter Resistance. High Efficiency and High Feed Cutter

MFH Series. High Efficiency and High Feed Cutter. Stable Machining with Greater Chatter Resistance. High Efficiency and High Feed Cutter High Efficiency and High Feed Cutter MFH eries High Efficiency and High Feed Cutter MFH eries table Machining with Greater Chatter Resistance Cutting Diameters tarting at ø8mm Reduce Cycle Time During