MANUFACTURING EXCELLENCE FROM SHEFFIELD

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1 1 MANUFACTURING EXCELLENCE FROM SHEFFIELD

2 CONTENTS A Passion For Steel Pride In The Past Purpose For The Future Our Products Sawing Forging Ring Rolling Heat Treatment Machining Our Products Express Service NORSOK M650 Rev 4 Approved Manufacturer CONTINUED INVESTMENT IN NEW PLANT & MACHINERY BESPOKE PRODUCTS DESIGNED TO ENHANCE MATERIAL PROPERTIES 2 3

3 A PASSION FOR STEEL To exceed our clients expectations in quality, delivery and cost through continuous improvement and customer interaction for the long term sustainable growth and profitability of the business. Abbey Forged Products is the UK s leading forgemaster in the oil & gas industry. With over 30 years of experience in forging, Abbey are specialists in creating bespoke products using open die and ring rolling methods. Manufacturing high integrity assured parts such as flanges, blinds, blocks and rings in various materials including Carbon, Stainless, Duplex, Super Duplex and Nickel Alloy our core grades being LF2, F65, F44, F51, F53, F55, 625, 718, 725 & X750 all from our central location in the UK. Offering competitive lead times from just seven days, Abbey Forged Products give customers the advantage of an express service enabling them to react when it matters most, setting them apart from other forgemasters around the world. Over their 30 years experience within the industry Abbey Forged Products have worked closely with major end users and OEM s, gaining approval from BP, Exxon & Statoil for the new NORSOK M650 REV 4 qualification, covering Duplex, Super Duplex and 254SMo/F44. OVER 30 YEARS EXPERIENCE WITHIN THE OIL & GAS INDUSTRY 4 5

4 PRODUCTS Abbey Forged Products are able to manufacture a variety of products, including but not limited to: Round Bar Square Bar Block Flat Disc Ring Thermowell Flange Anchor Flange Material Please find below Abbey Forged Products present range of materials that are currently stocked: Carbon & Low Alloy Steels 070M20 605M36 722M24 826M40 ASTM A105 18CrNiMo M31 070M55 655M13 815M17 835M15 ASTM A350 LF2 535A99 832M13 080M40 665M17 817M40 835M30 ASTM A350 LF3 709M40 High Yield Carbon Steels A694 F42 A694 F52 A694 F60 A694 F65 A694 F70 Stainless Steels A182 F44/6Mo A182 F304H A182 F316L A182 F316LN A182 F317 A182 F321 A182 F347 A182 F304L A182 F310 A182 F316H A182 F316Ti A182 F317L A182 F321H A182 F347H A182 F304L A182 F316 Duplex & Super Duplex Steels A182 F51 A182 F53 A182 F55 Low Alloy Steels for High Temperature Service A182 F5 AISI 4145 A182 F11 A182 F91 AISI 4140 A182 F22 A182 F9 A182 F12 AISI 4130 AISI 8630 Nickel Alloys Alloy 400 Alloy 625 Alloy 718 Alloy 725 Alloy X750 Alloy 825 Martensitics S29/S37 440C 17/4PH F6NM FV520B 6 7

5 SAWING FORGING The first process in Abbey Forged Products manufacturing process is sawing. With a wide range of band saws on site they are capable of cutting sections up to 800mm in all grades of metal, from carbon to nickel alloy. Having these facilities on site ensures we are able to meet short lead times and customer deadlines. IN HOUSE CUTTING, UP TO 800MM SECTION Abbey Forged Products have developed a superb reputation with the world s leading oil and gas companies such as BP, Exxon and Statoil, for their forging capabilities. Abbey have perfected forging practices that enhance the material s natural properties, so they can be used in harsh environments. Specialising in open die forging, Abbey Forged Products have a large range of hammers, capable of manufacturing weights from 1 to 1800 kilos. OPEN DIE FORGING UP TO 1800 KILOS 8 9

6 RING ROLLING HEAT TREATMENT Abbey Forged Products latest investment was adding the capability of ring rolling to the site. Capable of rolling all grades of carbon, stainless and nickel alloys, the new equipment allows rings to be produced up to a maximum of OD 59 /1500mm. UP TO 59 MAXIMUM DIAMETER One of the most critical parts of Abbeys manufacturing process is heat treatment, giving the material its mechanical characteristics. Abbey has a range of heat treating furnaces, approved to API 6A, ASTM A991 and NORSOK M650 Rev 4 amongst others, with both Water and Oil quench mediums. The various treatments we can carry out are as follows:- Annealing Normalising Quench & Temper Solution Annealing Stabilise Annealing Age Hardening Precipitation Hardening FURNACES UP TO 10 TONNES MAX LOAD WITH BOTH WATER & OIL QUENCHING FACILITY 10 11

7 MACHINING Testing & NDT The machining list at Abbey Forged Products is extensive due to on-going investment in this area. They have ensured they have the right machines available to complete the highest precision machining to meet all our customer s needs, from milling machines to centre and turret lathes. The machining process can be used to reduce material sections prior to heat treatment to optimise the mechanical characteristics, or to manufacture product that require a uniform size, making them ideal for further CNC machining. PROOF MACHINING FACILITY CAPABLE OF TURNING, BORING & MILLING The onsite testing facility holds both UKAS and ISO approvals and it maintained to the highest possible standards. Abbey Forged Products have an extensive list of testing capabilities, which include: Tensile Testing up to 700c Impact Testing to -196c Micrographic Testing Corrosion Testing The final part of the manufacturing process at Abbey Forged Products is NDT. Our technicians are trained to meet international standards in testing the following areas: Ultrasonic Testing Dye Penetrant Inspection Magnetic Particle inspection Ferritscope Examination Positive Material Identification UKAS & ISO APPROVED TEST HOUSE Chemical Analysis Hardness Testing 12 13

8 EXPRESS SERVICE At Abbey Forged Products all parts of the manufacturing process are carried out on their main site in Sheffield. This gives them the ability to produce forgings within seven days as part of their Express service; unique within this industry. All materials from the range can be supplied as part of this service and receive a full 3.1 certification from our wide variety of stock grades. The Express Service gives customers the option to be able to react to situations and implement the solution before they become critical. DELIVERIES WITHIN 7 WORKING DAYS VIA OUR EXPRESS SERVICE 14 15

9 Vision for the future. The company s vision is to become a market leader in the supply of forgings to the oil & gas industry. Growth will be organic with a planned and very closely managed increase in the companies size and resources whilst maintaining its core values and family ethos. We will compete on quality and service and not cost leadership. A big part of the growth strategy will be increased levels of employee engagement, encouraged through individual learning and development plans to actively be engaged in key areas throughout the company. This philosophy will not only see improvements in the overall expertise but will help staff to grow into senior positions for long term careers and is drawn directly from the companies values; Integrity, Respect, Passion, Excellence, Teamwork, Service and Empowerment. Continual reinvestment has been the company s practice over the years, a policy that will continue into the future by ploughing back profits year on year, leading to growth of production capabilities and sales revenues of the business though modernisation and continuous investment in the latest technology, plant and machinery maximising our operational efficiency. Pushing past a traditional relationship with our clients we will go further by working with our customers, developing improved manufacturing techniques, investing and building our business around the customer s needs. OVER 30 YEARS EXPERIENCE WITHIN THE OIL & GAS INDUSTRY 16 17

10 ABBEY FORGED PRODUCTS Beeley Wood Works Beeley Wood Lane Sheffield S6 1ND England T +44 (0) F +44 (0) E Registered in England and Wales. Company Registration No:

11 ABBEY FORGED PRODUCTS Beeley Wood Works Beeley Wood Lane Sheffield S6 1ND England T +44 (0) F +44 (0) E Registered in England and Wales. Company Registration No:

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