MEDICAL THE SURFACE ENGINEERS

Transcription

1 MEDICAL THE SURFACE ENGINEERS

2 We are the leader in Medical Coatings, you get the benefits Ionbond Coatings for Medical Implants Ion Concentration (p.p.m.) Co Cr Mo No coating TiN-TiN* CrN-CrN Corrosion Resistance Femoral head coated with Ionbond Medthin Ultrahigh Molecular Weight Polyethylene Tibial plate coated with Ionbond Medthin Wear (mm 3 ) MOM TiN ontin CrN on CrN Cycles (x10 6 ) Low wear anti-allergy solutions There are two primary types of artificial joint designs, those that use polyethylene separators and those that employ metal-on-metal designs. In both cases Medthin coatings significantly improve the performance of these systems. Polyethylene-based Designs The established design of articulating systems experiencing heavy loads, as for example in the case of a full knee replacement, is to use a polyethylene separator to avoid metal-on-metal (MOM) contact. Here Ionbond nanoscale coatings are essential in three ways: Prevents corrosion caused by contact with body fluids Minimizes the creation of polyethylene wear debris Reduction of the metallic ion concentration by a factor of 1000 x over uncoated implants Metal-on-Metal Designs In some systems metal-on-metal contact is the preferred solution. These ball-socket type of joints are common in hips, wrists, ankles, and fingers. Ionbond over the last 15 years has developed special coatings for these ball-socket systems. With the loads bearing directly on the metallic joints the wear resistance in such systems is of primary importance. Medthin coatings provide: Reduced wear by a factor of 10 over uncoated joints Low friction coefficients of less than 0.2 Consistently high film cohesion Wear Resistance

3 State of the art PVD, CVD, and PACVD coatings for Medical applications in the Most Demanding Applications Tribology Ionbond s Tribological PVD/PACVD films Spinal discs can be coated with our industryleading Medthin 43 ADLC (Diamolith) that provides: Rough surface prepared for osseointegration Tribological solutions PVD/PACVD thin films Hydrophobic surfaces Higher contact angle when compared with other thin films such as PVD nitrides High hardness Low friction coefficient Approved for low load applications (< 300 N) Cell attachment Poly-Ether-Ether-Ketone SmArtSpine SAS Poly-Ether-Ether-Ketone (PEEK) substrates coated with thick PVD Medthin 65 Ti for cell attachment (Hydrophilic surfaces low contact angle): Ionbond recently developed a unique industrial scale technique for application of Medthin 65 Ti onto implants made of PEEK and Carbon Fiber re-inforced PEEK. Ionbond «Metal on PEEK» coating has the following properties: Adhesion > 20 MPa. Coating thickness up to 20µm. Coating possible on smooth plastic injected molded surfaces as well as on blasted surfaces Medthin 65 Ti is a coating suitable for cell attachment Cell attachment to Medthin 65 Ti

4 Ionbond Coatings for Medical Instruments Anti-reflection Ionbond Nanocrystalline anti-reflection coatings for surgical instruments: Nanocrystalline coating structure of Medthin 20 coatings allow long life time through improved corrosion resistance Light reflection reduced by 70 % Deposition temperature below 200 C PVD-process preserves properties of thin instruments tips Ionbond has extended capacity for coating large volumes at our medical device coating locations worldwide. Thread coating Ionbond tailored coatings for screw and spindle systems: Reduction of Friction Reduction of Galling Color-coding Instruments made from stainless steel and CrCoMo can be color coded. Excellent chemical inertness Amorphous or dense nanostructured thin films High resistance to sterilization processes THE SURFACE ENGINEERS

5 You make it first, we make it last The Medthin Family of Biocompatible Coatings Amorphous C:H Nanocrystalline-AlTiN Columnar w/nanograins Surface morphology 1µm 1µm 1µm 50µm Photo: Cross section micrograph Photo: Cross section micrograph Photo: Cross section micrograph Photo: morphology micrograph Medthin 43 ADLC Medthin 20 AlTiN Medthin 01; 16; 30; 60 TiN, TiAlN, CrN, ZrN, Medthin 65 Ti Hardness [GPa] Adhesion [N]: >50 Friction Coefficient: 0.10 Color: Black Physical properties Hardness [GPa] Elastic modulus [GPa] Adhesion [N]: >70 Friction coefficent: 0.2 after post treatment Color: Dark Gray Adhesion [N]: >60 Thick films are possible Multilayers are possible Adhesion [MPa]: >20 Roughness Ra >1µm Excellent intrinsic roughness for cell attachment Applied on PEEK and CF-PEEK Elastic Modulus [GPa] Wear Rate [mm 3 /(Nm)] Wear rates Post-treated coatings As deposited coatings Adhesion For a complete list of coatings see Adhesion [MPa]

6 Competence and Innovation Worldwide Ionbond is a global leader in surface enhancement technology with 38 local coating centers and has been dedicated to the medical device industry for more than 20 years. Ionbond has pioneered the commercial application of hard coatings. The Ionbond Medthin line of Medical Grade Coatings meets the strict guidelines and performance requirements of the medical device industry. Quality and consistency are insured through compliance with established industry regulatory requirements that include certified biocompatibility acoording to ISO and compliance with the tenets of ISO Ionbond employs IQ, OQ, PQ process validated systems and Medthin coatings have US FDA Master Files for Medical Devices (MAF). Key locations for Medical Coatings NORTH AMERICA Ionbond US Rockaway 200 Roundhill Drive US-Rockaway, NJ USA Phone: infous@ionbond.com EUROPE Ionbond Switzerland Olten Industriestrasse 211 CH-4600 Olten Phone: infoch@ionbond.com Ionbond France Paris 19, rue Robert-Schuman F Le Mée-sur-Seine Phone: infofr@ionbond.com Ionbond UK Consett Unit 36 Number One Industrial Estate Medomsley Road Consett, County Durham GB DH8 6TS Phone: infouk@ionbond.com ASIA Ionbond China Wuxi Building 17-B, Land Plot A-52 National High-Tech Industrial Development Zone CN Wuxi City Jiangsu Province Phone: infocn@ionbond.com Ionbond Malaysia Kualalumpur No. 5 Block B, Jalan Sungai Kayu Ara 32/39 Taman Berjaya, Seksyen 32 MY Shah Alam, Selangor Phone: infomy@ionbond.com See our Website for a full list of our coating centers. THE SURFACE ENGINEERS